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HUSTLER TrimStar 927632, Owner'S Manual, Page: 1 / 33

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HUSTLER TrimStar 927632 Owner'S Manual Download Page 1

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Hustler Turf Equipment

•••••

P.O. Box 7000

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Hesston, Kansas

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67062-2097

TrimStar Geardrive

Owner’s Manual

102780  6/05

Summary of Contents for TrimStar 927632

Page 1: ...Hustler Turf Equipment P O Box 7000 Hesston Kansas 67062 2097 TrimStar Geardrive Owner s Manual 102780 6 05...

Page 2: ...The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING 102780 6 05...

Page 3: ...ation Sect 1 2 Safety Precautions Sect 2 3 Operation Sect 3 4 Maintenance Sect 4 5 Adjustments Sect 5 6 Troubleshooting Sect 6 7 Storage Sect 7 8 Product Literature Sect 8 9 Technical Specifications S...

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Page 5: ...strations used were current at the time of printing but subsequent production changes may cause your machine to vary slightly in detail Hustler Turf Equipment reserves the right to redesign and change...

Page 6: ...day limited warranty for rental use and WHO MUST PERFORM THE WARRANTY SERVICE All warranty service will be performed by dealers authorized by Hustler Turf Equipment Service calls and or transportation...

Page 7: ...ts oral or written and all other communications between the parties relating to the subject matter of this agreement No employee of Hustler Turf Equipment or any other party is authorized to make any...

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Page 9: ...en out of the mowing area and under the watchful care of another responsible adult Be alert and turn the machine off if children enter the area Always operate machine in daylight or with adequate work...

Page 10: ...if a wheel goes over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Use care when approaching blind corners shrubs trees the end of a...

Page 11: ...xercise extreme caution when operating on any slope Specific safety warning decals are located on the equipment near the immediate areas of potential hazards These decals should not be removed or obli...

Page 12: ...r attachment is being used Stay clear of mower blades as long as engine is running Keep a safe distance from machine Keep shields or covers in place while machine is in operation Keep hands away from...

Page 13: ...ge the deck belt IMPORTANT Never engage deck belt with engine running at high rpm or when the deck is under load Belts or deck could be damaged 5 Thumb latches Fig 3 3 the thumb latches have three pos...

Page 14: ...ockwise and pull engine recoil start rope 7 Perform test to make sure safety interlock system is operating properly Refer to Safety interlock system section 8 Allow the engine to idle a few minutes be...

Page 15: ...e the front of the mower to come off of the ground resulting in possible loss of control To increase speed shift the transmission to the next highest gear NOTE Fifth gear is for transporting the machi...

Page 16: ...or reverse position and or the blade engagement lever is in the engaged forward position the engine will stop When operating the TrimStar on slopes the operator should mow traversing the slope The op...

Page 17: ...n unnecessary load on the unit and reduces mowing efficiency WARNING Never direct discharge of material from mower deck towards bystanders WARNING Never operate the mower deck with discharge chute rem...

Page 18: ...102780 6 05 3 6...

Page 19: ...12 14 1 8 8 9 9 14 1 Engine oil fill dipstick 2 Fuel filter 3 Engine air cleaner 4 Engine oil drain plug 5 Fuel tank 6 Deck switch 7 Engine oil filter 8 Drive tire 9 Casterwheel bearings 10 Discharge...

Page 20: ...ng belt always keep belt covers on mower for safety as well as cleanliness WARNING When possible clean under mower using a stick or similar instrument making sure that no part of the body especially a...

Page 21: ...ication The idler arm s casterwheels caster pivots and drive wheels require lubrication daily The transmission couplers requires lubrication every 50 hours or weekly whichever comes first The clutch b...

Page 22: ...y Inspect the belt pulley grooves and flanges for wear A new belt or one in good condition should never run against the bottom of the groove Replace the pulley when this is the case otherwise belt wil...

Page 23: ...e spindle bolts which have stripped worn or undercut threads Torque bolts to 118 foot pounds when reinstalling blades WARNING When mounting blades rotate them after installation to ensure blade tips d...

Page 24: ...ade Edge Replace Cutting Edge Straight Blade Edge End view of blades comparing twisted and straighten blades Cutting Plane Cutting Edge Warped Blade Replace Straight Blade Comparison of Warped and Str...

Page 25: ...ated in an enclosed area Read and observe safety warnings in front of manual Your TrimStar was adjusted before it left the factory and was checked during predelivery setup However after start up and c...

Page 26: ...102780 6 05 5 2...

Page 27: ...them from your dealer 4 Thoroughly lubricate machine according to lubrication instructions 5 Block tractor up so weight is off tires NOTE Do not deflate tires 6 Perform separate engine preparation as...

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Page 29: ...er to the TrimStar Parts Manual Hustler P N 102939 Engine information The TrimStar uses a Kawasaki 13hp 15hp or 17hp engine Primary source of information is the engine operator s manual which is inclu...

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Page 31: ...ball bearings BELT DRIVE transmission 5 speed Peerless w reverse assist 9 spline couplers belts 2 A sectioned cogged matched V belts per wheel steering pistol grip hand controls operator presence con...

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Page 33: ...m 4 3 General engine maintenance 4 4 Lubrication 4 3 Maintenance introduction 4 2 Model and serial number 1 1 PAGE Moving unit with stalled engine 3 3 Mower blade maintenance 4 4 Mower blade removal 4...

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