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REPLACING CYLINDERS — 
SINGLE PANE GLASS

When cylinders need to be replaced, the lifting
force of the cylinder must be known. The lifting
force can be determined by the data printed on the
cylinder being replaced. The following shows the
part number for the 300N and 400N cylinders.

300N Cylinder – P/N 0412539
400N Cylinder – P/N 0406925

1. Raise the front glass to open completely.

2. Use special hand tool, shown in photo, to

compress and remove cylinder.

Note: Cylinders cannot be removed without 
special hand tool.

Cylinder 

Removal 

Tool

P/N 0425326

P/N 406928

6-5

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HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 (Printed in U.S.A.)

Once cylinders are removed, 

front glass will have NO support 

to maintain it in a raised position. 

Support the front glass at all times 

until cylinder is replaced 

or the glass is lowered.

WARNING

!

Cylinder rods must point down so 

oil will lubricate the rod and seals. Failure to

lubricate will severely shorten cylinder life.

CAUTION

!

Glass is heavy and can cause

bodily damage. Check support 

cylinders for periodic maintenance.

WARNING

!

Cylinders are a wear item.
They are designed:
• to support the glass when fully open.
• to allow the glass to come down 

(or close) slowly.

Have your Service Contractor replace the
cylinders when required.

CAUTION

!

Removing a Cylinder

Summary of Contents for IMPACT ED1

Page 1: ...Delicatessen Merchandisers Includes Wedge Installation Installation Operation Manual Shipped With Case Data Sheets P N 406928 Impact Series April 2001 I IM M P PO O R RT TA A N N T T Keep in store for...

Page 2: ...ad Limits 4 1 Load Limit Profiles 4 2 MAINTENANCE Care and Cleaning 5 1 Interior Cleaning Steps 5 2 Removable Parts 5 3 Fan Plenum 5 3 Cleaning 5 4 Removing Scratches from Bumper 5 4 SERVICE Replacing...

Page 3: ...maximize the life of the product P N 406928 1 1 E Eu ur ro o D De el li i M Me er rc ch ha an nd di is se er rs s HUSSMANN CORPORATION BRIDGETON MO 63044 2483 Printed in U S A I IN NS ST TA AL LL LA A...

Page 4: ...e reinserted after removing the brace they will extend into the product area Therefore be sure to replace these bolts with the shorter bolts provided Refer to the detailed information provided in the...

Page 5: ...ont to back Check all 6 legs on 8 ft 2438 mm cases or 8 legs on 12 ft 3658 mm cases Note To avoid removing concrete flooring begin lineup leveling from the highest point of the store floor P N 406928...

Page 6: ...joined in line yielding one long continuous display requiring only one pair of ends All joints must be air tight to prevent formation of ice or condensation Refer to the detailed information provided...

Page 7: ...e the merchandiser must be located as shown below to allow room for lifting the hinged fan plenums and for clearance beneath the display pans The interconnecting piping may be run outside the case Lin...

Page 8: ...he second third Do not reduce below the case suction line size Case suction lines should enter at the top of the branch line LIQUID LINE May be reduced by one size after one half the case run load Do...

Page 9: ...contactor single compressor or a liquid line solenoid valve parallel compressor systems Defrost is Off Time Defrost control settings are listed in the data sheets When these merchandis ers are connect...

Page 10: ...s are on the same defrost circuit the defrost termination thermostats are wired in series ALWAYS CHECK THE SERIAL PLATE FOR COMPONENT AMPERES IDENTIFICATION OF WIRING Leads for all electrical circuits...

Page 11: ...n connecting drip piping the water seal must be used as part of the drip piping to prevent air leakage or insect entrance Never use two water seals in series in any one drip pipe Double water seals in...

Page 12: ...ush the lower edge of the splashguard toward the bottom of hte bracket until it snaps into place To Install Lower Front Panel 1 Position the lower front panel with the top angled as shown in the illus...

Page 13: ...Printed in U S A Part of End Kit Leg Leveler Detail Front Splashguard Lower Front Panel RH End Panel RH End Splashguard and Corners Front Splashguard Retainer Bracket 3 for 8 ft 4 for 12 ft End Brack...

Page 14: ...G BOTTOM REAR PANEL For fixed installation 1 Align slots in bottom rear panel with center of legs 2 Drive a hex head sheetmetal screw through each slot into each leg 3 4 DRIP PIPING AND SPLASHGUARDS P...

Page 15: ...REE OF OBSTRUCTION AT ALL TIMES to provide proper refrigeration and air curtain performance Do not allow product packages signs etc to block these grilles Do not use non approved shelving baskets disp...

Page 16: ...LOAD LIMIT PROFILES 4 2 START UP OPERATION P N 406928 Load Limit ED1 Load Limit EDS1...

Page 17: ...ea such as a cooler Remove only as much product as can be taken to the cooler in a timely manner Turn off refrigeration then disconnect electrical power Thoroughly clean all surfaces with soap and hot...

Page 18: ...ift out discharge air grille STEP 6 Lift out interior back panel 5 2 MAINTENANCE P N 406928 Do NOT allow product to sit in a non refrigerated area WARNING 41 F 5 C Note that refrigeration controls and...

Page 19: ...um up and back hook chain at rear of liner OR Unplug fan harness Lift fan plenum up and back to remove view is from the back P N 406928 5 3 E Eu ur ro o D De el li i M Me er rc ch ha an nd di is se er...

Page 20: ...ble in reverse order Turn on power then refrigeration Make certain merchandiser has cooled to operating temperature before restocking REMOVING SCRATCHES FROM BUMPER Most scratches and dings can be rem...

Page 21: ...ews holding fan basket to plenum Fan blade may be removed after fan assembly is removed from plenum 6 Remove screws holding bottom of motor to fan basket 7 Replace fan motor and blade in fan basket 8...

Page 22: ...OVING OPTIONAL RAIL LAMP POLYCARBONATE COVER The rail covers are removed without tools From the front of the case grasp the cover with both hands Apply pressure as shown in the photo Pull forward and...

Page 23: ...o the sheet metal of the case The lamp holder has a locking nub which fits inside the groove of specially designed end caps P N 406928 6 3 E Eu ur ro o D De el li i M Me er rc ch ha an nd di is se er...

Page 24: ...handiser 2 Remove the left lower rear panel 3 Service or replace ballast as required Reassemble items as they were originally installed 4 Reconnect the electrical power 6 4 SERVICE P N 406928 Ballast...

Page 25: ...D De el li i M Me er rc ch ha an nd di is se er rs s HUSSMANN CORPORATION BRIDGETON MO 63044 2483 Printed in U S A Once cylinders are removed front glass will have NO support to maintain it in a raise...

Page 26: ...glass IMPORTANT When reinstalling glass be certain that 1 Gasket is on glass evenly 2 Glass bottom is fully in retainer 3 When set screws are tightened glass is firmly held in place by the glass clamp...

Page 27: ...ints P N 0407352 Used on 30 outside wedge Type Three cylinders and four fastening points P N 0412538 Used on 90 inside wedge 45 outside and inside wedge 30 inside wedge Note This hinge assembly when u...

Page 28: ...800 527 9916 NOTE Hussmann Aluminum melts at 1125 F 607 C Aladdin 3 in 1 rod at 732 F 389 C X Ergon Acid core at 455 F 235 C Technique 1 Locate Leak 2 REMOVE ALL PRESSURE 3 Brush area UNDER HEAT 4 Use...

Page 29: ...ct your Hussmann representative Please include the model and serial number of the product The full product warranty is available from our website www hussmann com Hussmann Corporation Corporate Headqu...

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