Husqvarna Vitpilen 401 2018 Owner'S Manual Download Page 200

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17 COOLING SYSTEM

198

E01113-10

–

Remove radiator cap

–

Check the antifreeze in the coolant.

−

25 …

−

45 °C (

−

13 …

−

49 °F)

» If the antifreeze in the coolant does not match the speci-

fied value:

–

Correct the antifreeze in the coolant.

–

Check the coolant level in the radiator.

The radiator must be filled completely.

» If the coolant level does not match the specified value:

–

Check the coolant level and the reason for the loss.

Coolant (

p. 246)

» If you had to add more coolant than the specified

amount:
> 0.20 l (> 0.21 qt.)

–

Fill/bleed the cooling system.

(

p. 202)

–

Mount the radiator cap.

Finishing work

–

Install the right side cover.

(

p. 124)

–

Mount the seat. (

p. 116)

Summary of Contents for Vitpilen 401 2018

Page 1: ...OWNER S MANUAL 2018 VITPILEN 401 Art no 3402207en ...

Page 2: ......

Page 3: ...er minor differences due to further developments in design cannot be ruled out completely All specifications are non binding Husqvarna Motorcycles GmbH specifically reserves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop prod...

Page 4: ...ISO 9001 12 100 6061 Husqvarna Motorcycles applies quality assurance processes that lead to the highest possible product quality as defined in the ISO 9001 international quality management standard Issued by TÜV Management Service Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria This document is valid for the following models VITPILEN 401 US F2375R1 ...

Page 5: ... 22 2 14 Environment 23 2 15 Owner s Manual 23 3 IMPORTANT NOTES 24 3 1 Manufacturer and implied warranty 24 3 2 Operating and auxiliary substances 24 3 3 Spare parts accessories 24 3 4 Service 25 3 5 Figures 25 3 6 Customer service 25 4 VIEW OF VEHICLE 28 4 1 View of vehicle front left example 28 4 2 View of vehicle rear right example 30 5 SERIAL NUMBERS 32 5 1 Chassis number 32 5 2 Type label 32...

Page 6: ... the hand brake lever 49 7 2 Adjusting the basic position of the clutch lever 49 7 3 Adjusting the shift lever 50 8 COMBINATION INSTRUMENT 52 8 1 Combination instrument 52 8 2 Activation and test 53 8 3 Warning notes 54 8 4 Indicator lamps 59 8 5 Shift warning light 61 8 6 Display 63 8 7 Fuel level display 64 8 8 Coolant temperature indicator 65 8 9 Function buttons 66 8 10 Info display 67 8 11 OD...

Page 7: ... 12 TUNING THE CHASSIS 107 12 1 Adjusting the spring preload of the shock absorber 107 13 SERVICE WORK ON THE CHASSIS 108 13 1 Raising the motorcycle with the rear lifting gear 108 13 2 Removing the rear of the motorcycle from the lifting gear 110 13 3 Lifting the motorcycle with the front lifting gear 112 13 4 Taking the motorcycle off the front lifting gear 113 13 5 Cleaning the dust boots of th...

Page 8: ...lever 159 15 WHEELS TIRES 161 15 1 Removing the front wheel 161 15 2 Installing the front wheel 162 15 3 Removing the rear wheel 165 15 4 Installing the rear wheel 167 15 5 Checking the rear hub rubber dampers 170 15 6 Checking the tire condition 171 15 7 Checking the tire air pressure 174 15 8 Checking spoke tension 175 16 ELECTRICAL SYSTEM 176 16 1 Removing the battery 176 16 2 Installing the ba...

Page 9: ...ARE 218 20 1 Cleaning the motorcycle 218 20 2 Checks and maintenance steps for winter operation 221 21 STORAGE 223 21 1 Storage 223 21 2 Preparing for use after storage 225 22 TROUBLESHOOTING 226 23 TECHNICAL DATA 229 23 1 Engine 229 23 2 Engine tightening torques 230 23 3 Capacities 235 23 3 1 Engine oil 235 23 3 2 Coolant 235 23 3 3 Fuel 235 23 4 Chassis 235 23 5 Electrical system 237 23 6 Tires...

Page 10: ...TABLE OF CONTENTS 8 29 2 Green and blue symbols 254 INDEX 255 ...

Page 11: ...ymbol requires specialist knowledge and technical understand ing In the interests of your own safety have these jobs performed by an authorized Husq varna Motorcycles workshop There your motorcycle will be optimally cared for by specially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page Indicates information with more...

Page 12: ... rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand available on the open market Underlined terms Refer to technical details of the vehicle or indicate technical terms which are explained in the glossary ...

Page 13: ... for people property and the environment through use not as intended Any use of the vehicle beyond the intended and defined use constitutes misuse Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the respective use 2 3 Safety advice A number of safety instructions need to be followed to operate the product described safely Therefore re...

Page 14: ...invariably lead to fatal or serious permanent injury if the appropriate measures are not taken Warning Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken Caution Identifies a danger that may lead to minor injuries if the appropriate measures are not taken Note Identifies a danger that will lead to considerable machine and material damage...

Page 15: ...SAFETY ADVICE 2 13 ...

Page 16: ...2 SAFETY ADVICE 14 2 5 Overview of labels E01139 10 ...

Page 17: ... 15 1 Type label for Canada 2 Information on emissions control 3 Information on chain tension 4 Information on preparations for use 5 Information on noise emissions 6 Type label for USA F01415 01 Type label for Canada ...

Page 18: ...2 SAFETY ADVICE 16 E01145 01 Information on emissions control F01419 01 Information on chain tension ...

Page 19: ...SAFETY ADVICE 2 17 F00491 01 Information on preparations for use E01147 01 Information on noise emissions ...

Page 20: ...t Husqvarna Motorcycles North America Inc c o KTM North America Inc Customer Support 1119 Milan Ave Amherst OH 44001 USA Phone 440 985 3553 www husqvarna motorcycles com Husqvarna Motorcycles North America 1375 3 Marie Victorin Saint Bruno QC J3V 6B7 Canada Phone 450 441 9222 www husqvarna motorcycles com Different rights may apply according to national or regional legislation ...

Page 21: ... this exhaust system for purposes other than resale and to all subsequent buyers Warranty claims should be directed to Husqvarna Motorcycles North America Inc c o KTM North America Inc Customer Support 1119 Milan Ave Amherst OH 44001 USA Phone 440 985 3553 www husqvarna motorcycles com Husqvarna Motorcycles North America 1375 3 Marie Victorin Saint Bruno QC J3V 6B7 Canada Phone 450 441 9222 www hu...

Page 22: ...ited Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after suc...

Page 23: ...en running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch any parts such as the exhaust system radiator engine shock absorber or brake sys tem before the vehicle parts have cooled down Let the vehicle parts cool down before you pe...

Page 24: ...rna Motorcycles recommends that you only operate the vehicle while wearing protective clothing 2 13 Work rules Special tools are necessary for certain tasks The tools are not a component of the vehicle but can be ordered using the number in parentheses Example bearing puller 15112017000 During assembly use new parts to replace parts which cannot be reused e g self locking screws and nuts seals sea...

Page 25: ... It is important that you read this Owner s Manual carefully and completely before making your first trip The Owner s Manual contains useful information and many tips on how to operate handle and maintain your motorcycle Only then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to en...

Page 26: ...let 3 2 Operating and auxiliary substances Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system Use operating and auxiliary substances in accordance with the Owner s Manual and specification 3 3 Spare parts accessories For your own safety only use spare parts and accessory products that are appro...

Page 27: ...re rapid wear of components such as the drive train brake system or suspension components For this reason it may be necessary to inspect or replace parts before the next scheduled service It is imperative that you adhere to the stipulated run in times and service intervals If you observe these exactly you will ensure a much longer service life for your motorcycle 3 5 Figures The figures contained ...

Page 28: ...3 IMPORTANT NOTES 26 A list of authorized Husqvarna Motorcycles dealers can be found on the Husqvarna Motorcycles website International Husqvarna Motorcycles website www husqvarna motorcycles com ...

Page 29: ...IMPORTANT NOTES 3 27 ...

Page 30: ...4 VIEW OF VEHICLE 28 4 1 View of vehicle front left example E01095 10 ...

Page 31: ...lutch lever p 35 3 High beam flasher button p 36 3 Light switch p 37 3 Turn signal switch p 37 3 Horn button p 38 4 Filler cap 5 Seat 6 Grab handle p 45 7 Passenger foot pegs p 45 8 Shift lever p 46 9 Side stand p 47 bk Engine number p 33 bl Seat lock p 44 ...

Page 32: ...4 VIEW OF VEHICLE 30 4 2 View of vehicle rear right example E01094 10 ...

Page 33: ...ol set p 44 2 Ignition steering lock p 39 3 Emergency OFF switch p 38 3 Electric starter button p 39 4 Throttle grip p 36 5 Hand brake lever p 35 6 Level viewer engine oil 7 Foot brake lever p 47 8 Compensating tank for coolant ...

Page 34: ...32 5 1 Chassis number 0 0 1 1 402408 10 The chassis number 1 is stamped on the right side of the steer ing head 5 2 Type label 0 0 1 1 402174 10 The USA type label 1 is on the right of the frame behind the steering head ...

Page 35: ...3 0 0 1 1 0 0 2 2 F01412 01 The Canada type label 2 is on the left of the frame behind the steering head 5 3 Engine number 402486 10 The engine number 1 is stamped on the left side of the engine under the engine sprocket ...

Page 36: ...5 SERIAL NUMBERS 34 5 4 Key number Code number F01413 10 The key number 1 can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place ...

Page 37: ...er F01351 10 The clutch lever 1 is fitted on the left side of the handlebar 6 2 Hand brake lever F01352 10 The hand brake lever 1 is fitted on the right side of the handle bar The front brake is engaged using the hand brake lever ...

Page 38: ...Switches on the left side of the handlebar 6 4 1 High beam flasher button F01366 10 The high beam flasher button 1 is fitted on the left side of the handlebar Possible states High beam flasher button in neutral position High beam flasher button pressed In this position the headlight flasher high beam is actuated ...

Page 39: ... the tail light are switched on 6 4 3 Turn signal switch F01353 10 Turn signal switch 1 is fitted on the left side of the handlebar Possible states Turn signal off Left turn signal on Turn signal switch pressed to the left The turn signal switch returns automatically to the central position after use Right turn signal on Turn signal switch pressed to the right The turn signal switch returns automa...

Page 40: ...6 5 Switches on the right side of the handlebar 6 5 1 Emergency OFF switch F01352 12 The emergency OFF switch 1 is fitted on the right side of the handlebar Possible states Emergency OFF switch off In this position the igni tion circuit is interrupted a running engine stops and a non running engine cannot be started Emergency OFF switch on This position is required for operation the ignition circu...

Page 41: ...steering lock F01356 01 The ignition steering lock is in front of the upper triple clamp Possible states Ignition off OFF In this position the ignition circuit is interrupted a running engine stops and a non running engine will not start The ignition key can be removed Ignition on In this position the ignition circuit is closed and the engine can be started Steering locked In this position the ign...

Page 42: ...rface 400732 01 Park the vehicle Turn the handlebar all the way to the left Info The steering can also be locked by turning it fully to the right With the steering turned to the right the vehicle is in a less slanted position Insert the key into the ignition steering lock press in and turn to the left Remove the key Steering is no longer possible ...

Page 43: ...r cap Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling...

Page 44: ...hange your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system F01367 10 Lift cover 1 of the filler cap and insert the ignition key in the lock Note Danger of damage The ignition ...

Page 45: ...d correctly after clos ing Change your clothing in case of fuel spills on them Rinse the affected area immediately with plenty of water in the event of contact with the skin Fold down the filler cap Turn the ignition key 90 clockwise Push down the filler cap and turn the ignition key counter clockwise until the tank lock engages Remove the ignition key and close the cover ...

Page 46: ... 44 6 11 Seat lock F01357 10 The seat lock 1 is located at the front left below the fuel tank The seat lock can be unlocked using the ignition key 6 12 Tool set F01358 10 The tool set 1 is located under the seat ...

Page 47: ...carry a passenger the passenger can hold onto the grab handles during the trip 6 14 Passenger foot pegs F01365 10 The passenger foot pegs can be folded up and down Possible states Passenger foot pegs folded up For operation without a passenger Passenger foot pegs folded down For operation with a passenger ...

Page 48: ... 46 6 15 Shift lever 401950 10 Shift lever 1 is mounted on the left side of the engine 401950 11 The gear positions can be seen in the photograph The neutral or idle position is between the first and second gears ...

Page 49: ...and 402029 10 Side stand 1 is located on the left of the vehicle The side stand is used for parking the motorcycle Info The side stand must be folded up during motorcycle use Side stand is coupled with the safety start system follow the riding instructions Possible states Side stand folded out The vehicle can be supported on the side stand The safety start system is enabled ...

Page 50: ...6 CONTROLS 48 Side stand folded in This position is mandatory when rid ing the motorcycle The safety start system is disabled ...

Page 51: ...eel 1 Info Push the hand brake lever forward and turn the adjusting wheel Do not make any adjustments while riding 7 2 Adjusting the basic position of the clutch lever E01116 11 Adjust the basic position of the clutch lever to your hand size by turning adjusting wheel 1 Info Push the clutch lever forward and turn the adjusting wheel Do not make any adjustments while riding ...

Page 52: ... 2 Guideline Shift rod adjustment range A 128 142 mm 5 04 5 59 in Info Make the same adjustments on both sides At least five screw threads must be screwed into the seating Tighten nuts 1 Info After the nuts have been tightened the bearings of the shift rod must be central and aligned identically to each other in order to ensure freedom of movement in the bearing shells ...

Page 53: ...ERGONOMICS 7 51 Check the shift lever to ensure it is functioning properly and can move freely ...

Page 54: ...8 COMBINATION INSTRUMENT 52 8 1 Combination instrument F01369 10 The combination instrument is attached in front of the handlebar 1 Indicator lamps p 59 2 Display p 63 3 Function buttons p 66 ...

Page 55: ... Test When the ignition is switched on all indicator lamps light up briefly except for the turn signal indicator lamp and immobilizer indicator lamp The segments of the tachometer and the gear display light up and switch off in sequence The speedometer counts from 0 to 299 and back The remaining display segments of the display light up briefly The PIONEERING SINCE 1903 logo appears on the display ...

Page 56: ...otorcycles work shop The ABS warning lamp lights up so long as a speed of approx 6 km h approx 4 mph or more has been reached 8 3 Warning notes Info All existing warning notes are displayed on the Info dis play until these are no longer active As soon as an error occurs the relevant indicator lamps light up to signal that an indication warning note for the operating safety has been detected As soo...

Page 57: ...N bus various warning notes appear on the display CAN FAILURE CAN ABS FAILURE CAN EMS FAILURE and CAN HLU FAILURE can occur F01404 01 Transport Lock appears on the display if transport mode is acti vated SideStand Down appears on the display if the side stand is folded down ...

Page 58: ...e emergency off switch is pressed Not Legal appears on the display if the approval for road use is invalidated by modifications F01406 01 ABS Failure appears on the display if the ABS is no longer active Clutch Switch Failure appears on the display if the clutch switch is faulty ...

Page 59: ...on the display if the battery voltage falls below the specified value Battery voltage 10 5 V F01408 01 Coolant Sensor Failure appears on the display if the coolant temperature sensor is faulty High Coolant Temperature appears on the display if the coolant temperature rises above the specified value Coolant temperature 115 C 239 F ...

Page 60: ...COMBINATION INSTRUMENT 58 F01409 01 Fuel Level Sensor Failure appears on the display if the fuel level indicator is faulty Low Fuel Level appears on the display if the fuel level reaches the reserve mark ...

Page 61: ...ol flashes additionally on the display Info The malfunction indicator lamp always lights up as long as the engine is not running If the engine is running and the malfunction indicator lamp lights up stop taking care not to endanger yourself or other road users in the process and contact an authorized Husqvarna Motorcycles work shop The ABS warning lamp lights up so long as a speed of approx 6 km h...

Page 62: ... shift warning light flashes red when the set shift speed RPM1 is reached The shift warning light lights up red when the set shift speed RPM2 is reached The idle indicator lamp lights up green The trans mission is in idle The high beam indicator lamp lights up blue The high beam is switched on ABS warning lamp lights up yellow Status or error messages relating to ABS The immobilizer indicator lamp...

Page 63: ... always active during the running in phase up to 1 000 km 621 miles The shift warning light can only be deactivated and the values for RPM1 and RPM2 can only be adjusted after this The shift warning light flashes red at RPM1 and the shift warning light lights up red at RPM2 Info In sixth gear the shift warning light is deactivated when the engine is warm after the first service Coolant temperature...

Page 64: ...8 COMBINATION INSTRUMENT 62 Coolant temperature 35 C 95 F ODO 1 000 km 620 mi RPM1 shift warning light flashes RPM2 shift warning light lights up ...

Page 65: ...km h or in miles per hour mph The fuel level display is displayed in the 4 area The display 5 shows additional information The time appears in area 6 The coolant temperature display appears in area 7 Info The time must be reset if the battery was disconnected from the vehicle or the fuse was removed The brightness of the displays is controlled by a bright ness sensor in the combination instrument ...

Page 66: ...also appear on the display The fuel level is displayed with a slight delay to prevent the indicator from constantly moving while riding The fuel level display is not updated while the side stand is folded out or the emergency off switch is switched off Once the side stand is folded up and emergency OFF switch is switched on the fuel level display is next updated after 2 minutes The fuel level disp...

Page 67: ...arning is displayed stop imme diately and take care not to endanger yourself or other traffic participants in the process Allow the engine and cooling system to cool down Check and if necessary correct the coolant level on the cooling system while it is in a cooled state Info When all bars light up the warning note High Coolant Temperatureappears on the display If the cooling system overheats the ...

Page 68: ...buttons F01371 10 Press the MODE button 1 to change display modes Possible display modes are Info total distance traveled ODO distance 1 TRIP 1 and distance 2 TRIP 2 Press the SET button 2 to change menus within a display mode Keeping the 3 button and MODE button 1 pressed simulta neously enables the ABS to be activated ...

Page 69: ...display is only shown if a message or warning is pending The warnings that have occurred are saved in the Info display until these are no longer active All warnings that have occurred are shown automatically in succession on the Info display Press the SET button briefly to change to the next warn ing note in the display Press the MODE button briefly to change to the next dis play mode in the displ...

Page 70: ...blows Press the SET button briefly to change to the next menu in the display Press the MODE button briefly to change to the next dis play mode in the display 8 11 1 Fuel Range F01375 01 Press the MODE button briefly and repeatedly until ODO appears on the display Press the SET button briefly and repeatedly until the desired menu appears The Fuel Range menu is identical on the ODO display the Trip ...

Page 71: ...tched on Press the SET button briefly Next menu on the display Press the MODE but ton briefly Next display mode on the display 8 11 2 Service F01376 01 Press the MODE button briefly and repeatedly until ODO appears on the display Press the SET button briefly and repeatedly until the desired menu appears This menu shows the distance to the next service Press the SET button briefly Next menu on the ...

Page 72: ...riefly and repeatedly until TRIP 1 appears on the display Info TRIP 1 shows the distance since the last reset such as between two refueling stops TRIP 1 is always running and counts up to 9999 9 Press the SET button briefly to change to the next menu in the display Press the MODE button briefly to change to the next dis play mode in the display ...

Page 73: ... on the display Press the SET button briefly and repeatedly until the desired menu appears Riding time 1 based on TRIP 1 is shown in this menu Press the SET button briefly Next menu on the display Press the SET button for 3 sec onds Display of TRIP 1 is reset Press the MODE but ton briefly Next display mode on the display ...

Page 74: ...ars on the display Press the SET button briefly and repeatedly until the desired menu appears Average speed 1 based on TRIP 1 is shown in this menu Press the SET button briefly Next menu on the display Press the SET button for 3 sec onds Display of TRIP 1 is reset Press the MODE but ton briefly Next display mode on the display ...

Page 75: ...he display Press the SET button briefly and repeatedly until the desired menu appears Average fuel consumption 1 based on TRIP 1 is shown in this menu Press the SET button briefly Next menu on the display Press the SET button for 3 sec onds Display of TRIP 1 is reset Press the MODE but ton briefly Next display mode on the display ...

Page 76: ... and counts up to 9999 9 Press the SET button briefly to change to the next menu Press the MODE button briefly to change to the next dis play mode in the display 8 13 1 Time Trip 2 F01384 01 Press the MODE button briefly and repeatedly until TRIP 2 appears on the display Press the SET button briefly and repeatedly until the desired menu appears Riding time 2 based on TRIP 2 is shown in this menu P...

Page 77: ...3 2 Average Speed Trip2 F01385 01 Press the MODE button briefly and repeatedly until TRIP 2 appears on the display Press the SET button briefly and repeatedly until the desired menu appears Average speed 2 based on TRIP 2 is shown in this menu Press the SET button briefly Next menu on the display Press the SET button for 3 sec onds Display of TRIP 2 is reset ...

Page 78: ...atedly until TRIP 2 appears on the display Press the SET button briefly and repeatedly until the desired menu appears Average fuel consumption 2 based on TRIP 2 is shown in this menu Press the SET button briefly Next menu on the display Press the SET button for 3 sec onds Display of TRIP 2 is reset Press the MODE but ton briefly Next display mode on the display ...

Page 79: ... briefly and repeatedly until ODO appears on the display Press the MODE button for 5 seconds The units display appears Info The units display is shown on the ODO display for each menu by keeping the MODE button pressed Press the SET button briefly and repeatedly until the desired unit appears Do not actuate MODE button and SET button for about 5 seconds The units display disappears and the selecte...

Page 80: ... battery was disconnected from the vehicle or the fuse was removed Condition The motorcycle is stationary F01410 10 Press the MODE button briefly and repeatedly until ODO appears on the display Press the MODE button and SET button simultaneously for 5 seconds The time display begins to flash Info The clock can be set in the ODO display for each menu by keeping the MODE button and SET button presse...

Page 81: ...the MODE button briefly and repeatedly until TRIP 1 appears on the display Press the MODE button for 5 seconds The RPM1 display appears Info The RPM1 display appears in the TRIP 1 display for each menu by keeping the MODE button pressed RPM1 is the engine speed above which the shift warning light starts flashing The engine speed can be set at intervals of 50 The shift speed RPM1 can only be set up...

Page 82: ...n simultaneously The RPM1 display disappears and the set shift speed RPM1 is adopted and saved 8 17 Adjusting the shift speed RPM2 Condition The motorcycle is stationary ODO 1000 km 621 mi F01401 01 Press the MODE button briefly and repeatedly until TRIP 2 appears on the display Press the MODE button for 5 seconds The RPM2 display appears ...

Page 83: ...ngine speed can be set at intervals of 50 The shift speed RPM2 can only be set from a min imum of 50 revolutions per minute above the shift speed RPM1 Set the speed with the MODE button and SET button Info The MODE button increases the value The SET button decreases the value Press the MODE button and SET button simultaneously The RPM2 display disappears and the set shift speed RPM2 is adopted and...

Page 84: ... gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling char acteristic Different tire tread patterns can make the vehicle significantly more difficult to control Make sure that only tires wi...

Page 85: ...orized Husqvarna Motorcy cles workshop The delivery certificate and the Service and Manufacturer Warranty Booklet must be transferred with the vehicle Read the entire Owner s Manual before riding for the first time Get to know the controls Get used to handling the motorcycle in a suitable area before undertaking a more demanding ride Also ride as slowly as possible to get a better feeling for the ...

Page 86: ... warning light is set to a specified value and cannot be changed Avoid fully opening the throttle 9 3 Loading the vehicle Warning Danger of accidents Total weight and axle loads influence the handling characteristic The total weight consists of motorcycle ready for operation and with a full tank driver and passenger with protective clothing and helmet and luggage Do not exceed the maximum permissi...

Page 87: ...en mounting cases Warning Danger of accidents Luggage which has slipped impairs visibility If the tail light is covered you are less visible to traffic behind you especially when it is dark Check that your luggage is fixed properly at regular intervals Warning Danger of accidents A high payload alters the handling characteristic and increases the stopping distance Adapt your speed to your payload ...

Page 88: ...e vehicle and ensure even weight distribution between the front and rear wheels Do not exceed maximum permissible weight and maximum permissible axle loads Guideline Maximum permissible overall weight 355 kg 783 lb Maximum permissible front axle load 135 kg 298 lb Maximum permissible rear axle load 230 kg 507 lb ...

Page 89: ...fluid level p 153 Check the front brake linings p 152 Check the rear brake linings p 156 Check that the brake system is functioning properly Check the coolant level p 199 Check for chain dirt accumulation p 136 Check the chain tension p 138 Check the tire condition p 171 Check the tire air pressure p 174 Check the settings of all controls and ensure that they can be operated smoothly Check that th...

Page 90: ... of accidents Electronic components and safety devices will be damaged if the battery is dis charged or missing Never operate the vehicle with a discharged battery or without a battery Note Engine damage Unfiltered intake air has a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Never start to use the vehicle without an air filter Note En...

Page 91: ...tch on the ignition by turning the ignition key to the posi tion After you switch on the ignition you can hear the fuel pump working for about two seconds The function check of the combination instrument is run at the same time Shift gear to neutral The green idle indicator lamp N lights up The ABS warning lamp lights up and goes back out after starting off Press the electric starter button ...

Page 92: ...nds before trying again This motorcycle is equipped with a safety starting system You can only start the engine if the transmis sion is in neutral or if the clutch lever is pulled when a gear is engaged If the side stand is folded out and you shift into gear and release the clutch the engine stops 10 3 Starting off Pull the clutch lever engage 1st gear release the clutch lever slowly and simultane...

Page 93: ...ng Danger of accidents If you change down at high engine speed the rear wheel blocks and the engine races Do not change into a low gear at high engine speed Warning Danger of accidents An incorrect ignition key position causes malfunctions Do not change the ignition key position while driving Warning Danger of accidents Adjustments to the vehicle distract attention from traffic activity Make all a...

Page 94: ...rning Danger of accidents A risky riding style constitutes a major risk Comply with traffic regulations and ride defensively and with foresight to detect sources of danger as early as possible Warning Danger of accidents Cold tires have reduced road grip Ride the first miles carefully on every journey at moderate speed until the tires reach operating tem perature Warning Danger of accidents New ti...

Page 95: ...reparing for use Note Engine failure Overheating damages the engine If the coolant temperature warning is displayed stop immediately and take care not to endanger yourself or other traffic participants in the process Allow the engine and cooling system to cool down Check and if necessary correct the coolant level on the cooling system while it is in a cooled state Info If unusual noises occur duri...

Page 96: ...steep inclines Accelerate only up to a speed suitable for the road surface and weather conditions Particularly in bends do not shift and accelerate very carefully Brake if necessary and close the throttle at the same time in order to shift down Pull the clutch lever and shift into a lower gear release the clutch lever slowly and open the throttle or shift again Switch off the engine if running at ...

Page 97: ...and open the throttle or shift again If the engine stalls e g at a crossroads just pull the clutch lever and press the electric starter button You do not have to shift into neutral If the malfunction indicator lamp lights up during a trip please contact an authorized Husqvarna Motorcycles work shop as soon as possible If the general warning symbol begins to flash in the display during the trip sev...

Page 98: ... authorized Husqvarna Motorcycles workshop will be glad to help Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake lever when you are not braking Warning Danger of accidents Higher total weight increases the stopping distance Take the longer stopping distance in...

Page 99: ...e throttle and apply the front and rear brakes at the same time Info When the ABS is enabled maximum braking power can be achieved even with low road grip sur faces such as sandy wet or slippery terrain without locking the wheels Warning Danger of accidents The rear wheel can lock due to the engine braking effect Pull in the clutch if you perform emergency or full braking or if you brake on a slip...

Page 100: ... ignition key if you leave the vehicle unattended Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch any parts such as the exhaust system radiator engine shock absorber or brake sys tem before the vehicle parts have cooled down Let the vehicle parts cool down before you perform any work on the vehicle Note Material damage The vehicle may be da...

Page 101: ...rning the ignition key to the position Info If the engine is switched off with the emergency OFF switch and the ignition remains switched on at the ignition lock power continues to flow to most power consumers and the battery will discharge You should therefore always switch off the engine with the ignition lock the emergency OFF switch is intended for emergencies only Park the motorcycle on a fir...

Page 102: ...e hazard Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down before covering it 401448 01 Switch off the engine and remove the ignition key Use tension belts or other suitable devices to secure the motorcycle against accidents or falling over ...

Page 103: ...illed wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel...

Page 104: ...authorized Husqvarna Motorcy cles workshop will be glad to help Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system E01097 10 Switch off the engine Open the filler cap p 41 Fill the fuel tank with fuel up to the plate 1 Total fuel tank capacity approx 9 5 l 2 51 US gal Super unleaded ROZ 95 RON ...

Page 105: ...ys be found on Husqvarna Motorcycles Dealer net Your authorized Husq varna Motorcycles dealer will be glad to advise you 11 2 Required work Every two years Every year every 15 000 km 9 300 mi every 7 500 km 4 650 mi after 1 000 km 620 mi Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Check that the electrical system is functioning properly Change the engine oil and oil ...

Page 106: ...rim run out Check the shock absorber and fork for leaks Clean the dust boots of the fork legs p 114 Check the chain rear sprocket and engine sprocket p 141 Check the chain tension p 138 Check the coolant level p 199 Check that the radiator fan is functioning properly Change the air filter clean the air filter box Check that the throttle cables are undamaged routed without sharp bends and set corre...

Page 107: ...id Check the play of the steering head bearing Check the headlight setting p 191 Final check Check the vehicle is roadworthy and take a test ride Read out the fault memory after the test ride using the Husqvarna Motorcycles diag nostics tool Set the service interval display Make the service entry in the Husqvarna Motorcycles Dealer net and in the Service and Manufacturer Warranty Booklet One time ...

Page 108: ...arm bearing for play Check the wheel bearing for play Check the antifreeze Change the coolant p 205 Empty the drainage hoses Check all hoses e g fuel cooling bleeder drainage etc and sleeves for cracking leaks and incorrect routing Grease all moving parts e g side stand hand lever chain etc and check for smooth operation Check the screws and nuts for tightness One time interval Periodic interval ...

Page 109: ...reload defines the initial status of the spring operation on the shock absorber The best spring preload setting is achieved when it is set for the weight of the rider and that of any lug gage and a passenger thus ensuring an ideal compromise between handling and stability E01098 10 Set the spring preload by turning adjusting ring 1 using the hook wrench and the extension from the tool set Guidelin...

Page 110: ...108 13 1 Raising the motorcycle with the rear lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface E01124 10 Condition Rear wheel is not removed Remove screw 1 ...

Page 111: ... motorcycle upright align the lifting gear with the swingarm and the adapters and lift the motorcycle Condition Rear wheel is removed Remove the license plate holder p 127 402346 01 Mount the supports of the lifting gear Insert the adapter in the rear lifting gear Universal V adapter with bushings 61029955244 Rear wheel work stand 6932996510033 Stand the motorcycle upright align the lifting gear w...

Page 112: ... can roll away or fall over Park the vehicle on a firm and level surface 402029 10 Condition Rear wheel was not removed Secure the motorcycle against falling over Remove the rear lifting gear and lean the vehicle on side stand 1 Remove bushings kit Info Do not ride with mounted bushings as the bush ings can collide with the main silencer ...

Page 113: ...3 2 lbf ft Loctite 243 402029 10 Condition Rear wheel was removed Secure the motorcycle against falling over Remove the rear lifting gear and lean the vehicle on side stand 1 Remove bushings kit Info Do not ride with mounted bushings as the bush ings can collide with the main silencer Install the license plate holder p 131 ...

Page 114: ...ark the vehicle on a firm and level surface Preparatory work Raise the motorcycle with the rear lifting gear p 108 402345 01 Main work Move the handlebar to the straight ahead position Position the lifting gear Mounting pin 69329965030 Front wheel work stand large 6932995500033 Info Always raise the motorcycle at the rear first Lift the motorcycle at the front ...

Page 115: ...ear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 402777 01 Main work Secure the motorcycle against falling over Remove the front lifting gear Finishing work Remove the rear of the motorcycle from the lifting gear p 110 ...

Page 116: ...rd Info The dust boots should remove dust and coarse dirt particles from the fork tubes Over time dirt can accumulate behind the dust boots If this dirt is not removed the oil seals behind can start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessar...

Page 117: ...n Remove excess oil Finishing work Take the motorcycle off the front lifting gear p 113 Remove the rear of the motorcycle from the lifting gear p 110 13 6 Removing the seat H02672 10 Insert the ignition key in seat lock 1 and turn it clockwise Raise the rear of the seat pull the seat back and lift it off Remove the key ...

Page 118: ...seat onto the fuel tank lower the rear and push it forward Insert locking pin 2 into the lock housing and push down the rear of the seat until the locking pin engages with a click Check that the seat is correctly mounted 13 8 Removing the left side cover Preparatory work Remove the seat p 115 ...

Page 119: ...SERVICE WORK ON THE CHASSIS 13 117 T02161 10 Main work Remove screws 1 with the bushings T02162 10 Remove screw 2 ...

Page 120: ...13 SERVICE WORK ON THE CHASSIS 118 F01420 10 Remove screw 3 T02164 10 Pull off holding lug in area A Take off the side cover forwards ...

Page 121: ...SERVICE WORK ON THE CHASSIS 13 119 13 9 Installing the left side cover T02165 10 Main work Position the side cover The catch A engages in the bracket B Engage side cover in area C ...

Page 122: ...SERVICE WORK ON THE CHASSIS 120 F01420 11 Mount and tighten screw 1 Guideline Screw fuel tank bridge M6 5 Nm 3 7 lbf ft T02162 10 Mount and tighten screw 2 Guideline Screw front trim M6x15 5 Nm 3 7 lbf ft ...

Page 123: ...ASSIS 13 121 T02161 11 Mount screws 3 with bushings and tighten Guideline Screw front trim M6x25 5 Nm 3 7 lbf ft Finishing work Mount the seat p 116 13 10 Removing the right side cover Preparatory work Remove the seat p 115 ...

Page 124: ...13 SERVICE WORK ON THE CHASSIS 122 T02166 10 Main work Remove screws 1 with the bushings T02167 10 Remove screw 2 ...

Page 125: ...SERVICE WORK ON THE CHASSIS 13 123 F01421 10 Remove screw 3 T02169 10 Pull off holding lug in area A Take off the side cover forwards ...

Page 126: ...13 SERVICE WORK ON THE CHASSIS 124 13 11 Installing the right side cover T02170 10 Main work Position the side cover The catch A engages in the bracket B Engage side cover in area C ...

Page 127: ...VICE WORK ON THE CHASSIS 13 125 F01421 11 Mount and tighten screw 1 Guideline Screw fuel tank bridge M6 5 Nm 3 7 lbf ft T02167 10 Mount and tighten screw 2 Guideline Screw front trim M6x15 5 Nm 3 7 lbf ft ...

Page 128: ...13 SERVICE WORK ON THE CHASSIS 126 T02166 11 Mount screws 3 with bushings and tighten Guideline Screw front trim M6x25 5 Nm 3 7 lbf ft Finishing work Mount the seat p 116 ...

Page 129: ...SERVICE WORK ON THE CHASSIS 13 127 13 12 Removing the license plate holder T02154 10 Take the cable out of holders ...

Page 130: ...13 SERVICE WORK ON THE CHASSIS 128 R03606 10 Remove the cable tie T02155 10 Disconnect plug in connector 1 Expose the cable ...

Page 131: ...SERVICE WORK ON THE CHASSIS 13 129 T02156 10 Remove screw 2 R03609 10 Remove nut 3 ...

Page 132: ...13 SERVICE WORK ON THE CHASSIS 130 T02157 10 Remove screws 4 5 and 6 T02158 10 Remove screw 7 Take off the license plate holder ...

Page 133: ... but do not tighten yet Guideline Screw license plate holder M8x20 20 Nm 14 8 lbf ft Loctite 243 T02157 11 Mount screw 2 but do not tighten yet Guideline Screw license plate holder M6 5 Nm 3 7 lbf ft Mount screw 3 but do not tighten yet Guideline Screw license plate holder M8x35 25 Nm 18 4 lbf ft Loctite 243 Mount and tighten screw 4 ...

Page 134: ...tite 243 Tighten screws 1 2 and 3 Guideline Screw license plate holder M8x20 20 Nm 14 8 lbf ft Loctite 243 Screw license plate holder M6 5 Nm 3 7 lbf ft Screw license plate holder M8x35 25 Nm 18 4 lbf ft Loctite 243 R03609 11 Mount and tighten nut 5 Guideline Remaining nuts chassis M5 5 Nm 3 7 lbf ft ...

Page 135: ...SERVICE WORK ON THE CHASSIS 13 133 T02156 11 Mount and tighten screw 6 Guideline Screw chain guard M5 7 Nm 5 2 lbf ft Loctite 243 T02155 11 Route the cable without tension Join plug in connector 7 ...

Page 136: ...13 SERVICE WORK ON THE CHASSIS 134 R03606 10 Mount new cable ties ...

Page 137: ...SERVICE WORK ON THE CHASSIS 13 135 T02154 10 Secure the cable in the holders ...

Page 138: ...ain p 136 13 15 Cleaning the chain Warning Danger of accidents Oil or grease on the tires reduces the road grip Remove the lubricant from the tires using a suitable cleaning agent Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary ...

Page 139: ...s Info The service life of the chain depends largely on its maintenance Preparatory work Raise the motorcycle with the rear lifting gear p 108 400725 01 Main work Clean the chain regularly Rinse off loose dirt with a soft jet of water Remove old grease remains with chain cleaner Chain cleaner p 249 After drying apply chain spray Chain lube for road use p 249 Finishing work Remove the rear of the m...

Page 140: ...y fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification Preparatory work Raise the motorcycle with the rear lifting gear p 108 M00714 10 Main work Shift gear to neutral In the area of the chain sliding guard press the chain upward toward the swinga...

Page 141: ...s in accidents If the chain is tensioned too much the chain engine sprocket rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in acc...

Page 142: ...the markings on the left and right chain adjusters 4 are in the same position relative to the reference marks A The rear wheel is then correctly aligned Info The upper part of the chain must be taut Chain wear is not always even so you should check the setting at different chain positions Tighten nuts 2 Make sure that chain adjusters 4 are fitted correctly on adjusting screws 3 Tighten nut 1 Guide...

Page 143: ... rear sprocket and engine sprocket Preparatory work Raise the motorcycle with the rear lifting gear p 108 100132 10 Main work Check the rear sprocket and engine sprocket for wear If the rear sprocket and engine sprocket are worn Change the drivetrain kit Info The engine sprocket rear sprocket and chain should always be replaced together ...

Page 144: ...s in the lower chain section Info Chain wear is not always even so you should repeat this measurement at different chain positions Maximum distance B from 20 chain rollers at the longest chain section 304 0 mm 11 968 in If distance B is greater than the specified measurement Change the drivetrain kit Info When a new chain is mounted the rear sprocket and engine sprocket should also be changed New ...

Page 145: ...crew 1 is visi ble from above Change the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten the screw of the chain sliding guard Guideline Screw chain slid ing guard M6 7 Nm 5 2 lbf ft Finishing work Remove the rear of the motorcycle from the lifting gear p 110 ...

Page 146: ...ction of the ABS Only allow the rear wheel to spin with the front brake applied if the ABS is switched off burn out Do not make any changes to the suspension travel Only use spare parts on the brake system which have been approved and recommended by Husqvarna Motorcycles Only use tires wheels approved by Husqvarna Motor cycles with the corresponding speed index Maintain the specified tire air pres...

Page 147: ...our riding style to the road conditions and your driving ability The ABS operates with two independent brake circuits front and rear brakes During normal operation the brake system operates like a conventional brake system without ABS When the ABS control unit detects a locking tendency in a wheel ABS begins regulating the brake pressure The control function causes a slight pulsing of the hand and...

Page 148: ...ing wheelies or if the rear wheel spins This causes the ABS to switch off To reactivate the ABS stop the vehicle and switch off the igni tion The ABS is reactivated when the vehicle is switched on again The ABS warning lamp goes out when you start off 14 2 Checking the brake discs Warning Danger of accidents Worn out brake discs reduce the braking effect Make sure that worn out brake discs are rep...

Page 149: ... of the brake linings Brake discs wear limit front 4 5 mm 0 177 in rear 3 6 mm 0 142 in If the brake disc thickness is less than the specified value Change the front brake disc Change the rear brake disc Check the front and rear brake discs for damage cracking and deformation If the brake disc exhibits damage cracking or deforma tion Change the front brake disc Change the rear brake disc ...

Page 150: ...il the problem is eliminated Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Husqvarna Motorcycles workshop will be glad to help E01100 10 Move the brake fluid reservoir mounted on the h...

Page 151: ...Motorcycles workshop will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the even...

Page 152: ...azardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use...

Page 153: ...a horizontal position Remove screws 1 Take off cover 2 with membrane 3 Add brake fluid to level A Guideline Dimension A 5 mm 0 2 in Brake fluid DOT 4 DOT 5 1 p 246 Position the cover with the membrane Mount and tighten the screws Info Clean up overflowed or spilled brake fluid immediately with water ...

Page 154: ... the braking effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake linings regularly E01102 10 Check the brake linings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the front b...

Page 155: ... riding until the problem is eliminated Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Husqvarna Motorcycles workshop will be glad to help E01104 10 Stand the vehicle upright Check the ...

Page 156: ...kshop will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact wi...

Page 157: ...azardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use...

Page 158: ... 1 p 246 Mount and tighten screw cap with insert and membrane Info Clean up overflowed or spilled brake fluid immediately with water 14 8 Checking the rear brake linings Warning Danger of accidents Worn out brake linings reduce the braking effect Ensure that worn out brake linings are replaced immediately Your authorized Husqvarna Motorcy cles workshop will be glad to help ...

Page 159: ...s a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake linings regularly E01105 10 Check the brake linings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the rear brake linings Check the brake linings for damage and cracking If there is wear or tearing Change the rear brake linings ...

Page 160: ...the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification E01128 10 Move the foot brake lever back and forth between the end stop and the contact to the foot brake cylinder piston and check free travel A Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in If the free travel does not match the specification Adjust the free travel of...

Page 161: ...ever Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification ...

Page 162: ...M 160 E01127 10 Release nut 1 and use screw 2 to adjust the specified free travel A Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in Info The range of adjustment is limited Hold screw 2 and tighten nut 1 ...

Page 163: ...y to the side Remove screw 2 and pull wheel speed sensor 3 out of the hole Loosen screw 4 by several rotations Loosen screws 5 Press on screw 4 to push the wheel spindle out of the axle clamp Remove screw 4 Warning Danger of accidents Reduced braking effect caused by damaged brake discs Always lay the wheel down in such a way that the brake discs are not damaged Holding the front wheel withdraw th...

Page 164: ...t wheel is removed H00934 11 Remove spacers 5 15 2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary ...

Page 165: ...10 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change front wheel bearing Clean and grease shaft seal rings 1 and contact surfaces A of the spacers Long life grease p 249 Insert the spacers ...

Page 166: ...ten screw 2 Guideline Screw front wheel spindle M8 26 Nm 19 2 lbf ft Position wheel speed sensor 3 in the drill hole Mount and tighten screw 4 Guideline Screw wheel speed sensor M6 8 Nm 5 9 lbf ft Position the fender and mount and tighten screws 5 with the washers Guideline Screw fender on axle clamp M6 7 Nm 5 2 lbf ft Operate the hand brake lever repeatedly until the brake lin ings are in contact...

Page 167: ...he motorcycle from the lifting gear p 110 Operate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws 6 Guideline Screw fork stub M8 15 Nm 11 1 lbf ft 15 3 Removing the rear wheel Preparatory work Raise the motorcycle with the rear lifting gear p 108 ...

Page 168: ...r and chain adjuster 4 Push the rear wheel forward as far as possible and take the chain off the rear sprocket Push chain guard to the side Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Pull the rear wheel back and take it out of the swingarm Info Do not operate the foot brake lever when the rear...

Page 169: ...ys keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Warning Danger of accidents There is no braking effect to start with at the rear brake after installing the rear wheel Actuate the foot brake several times before going on a ride until you can feel a firm pressure point Main work Check the rear hub rubber dampers p 170 ...

Page 170: ... nut Clean and grease the wheel spindle Long life grease p 249 Clean the contact areas of the brake caliper support and swingarm Mount the rubber damper and rear sprocket carrier on the rear wheel Insert the narrow spacer into the side of the rear sprocket Insert the wide spacer into the side of the brake disc Position the rear wheel The brake linings are correctly positioned Push the rear wheel f...

Page 171: ... adjusters are fitted correctly on the screws Check the chain tension p 138 Tighten nut 2 Guideline In order for the rear wheel to be correctly aligned the markings on the left and right chain adjusters must be in the same position relative to reference markings B Nut rear wheel spin dle M14x1 5 90 Nm 66 4 lbf ft Position wheel speed sensor 5 in the drill hole Mount and tighten screw 6 Guideline S...

Page 172: ...ng operation If the rubber dampers are not changed in time the rear sprocket carrier and the rear hub will be damaged Preparatory work Raise the motorcycle with the rear lifting gear p 108 Remove the rear wheel p 165 E01132 10 Main work Check bearing 1 If the bearing is damaged or worn Change the bearing Check the rubber dampers 2 of the rear hub for damage and wear If the rubber dampers of the re...

Page 173: ... in rubber dampers rear wheel 5 mm 0 2 in If play A is larger than the specified value Change all rubber dampers in the rear hub Finishing work Install the rear wheel p 167 Remove the rear of the motorcycle from the lifting gear p 110 15 6 Checking the tire condition Warning Danger of accidents If a tire bursts while riding the vehicle becomes uncontrollable Ensure that damaged or worn tires are r...

Page 174: ...d or non recommended tires and wheels impact the handling characteristic Only use tires wheels approved by Husqvarna Motorcycles with the corresponding speed index Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened Run in new tires with moderate riding at alternating angles Running in phase 200 km 124 mi Info The type condition and ai...

Page 175: ...th 2 mm 0 08 in If the tread depth is less than the minimum tread depth Change the tires H01144 10 Check the tire age Info The tire date of manufacture is usually contained in the tire label and is indicated by the last four digits of the DOT number The first two digits indicate the week of manufacture and the last two digits the year of manufacture Husqvarna Motorcycles recommends that the tires ...

Page 176: ...air pressure ensures optimal riding comfort and maximum tire service life 400695 01 Remove the dust cap Check tire air pressure when the tires are cold Tire air pressure solo front 2 0 bar 29 psi rear 2 0 bar 29 psi Tire air pressure with passenger full payload front 2 0 bar 29 psi rear 2 0 bar 29 psi If the tire air pressure does not meet specifications Correct the tire air pressure Mount the dus...

Page 177: ...he wheel Other spokes will become looser as a result Check spoke tension regularly and in particular on a new vehicle Your authorized Husqvarna Motorcycles workshop will be glad to help 400694 01 Strike each spoke briefly using a screwdriver blade Info The frequency of the sound depends on the spoke length and spoke diameter If spokes of the same length and diameter vibrate with a different tone t...

Page 178: ... well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Caution Danger of accidents Electronic components and safety devices will be damaged if the battery is dis charged or missing Never operate the vehicle...

Page 179: ...ELECTRICAL SYSTEM 16 177 E01106 10 Main work Open rubber bands 1 and remove tool set 2 ...

Page 180: ...YSTEM 178 E01107 10 Disconnect negative cable 3 from the battery Pull back positive terminal cover 4 Disconnect positive cable 5 from the battery Detach rubber band 6 Pull the battery up and out of the battery holder ...

Page 181: ...01107 11 Main work Position the battery in the battery holder Battery HTZ12A BS p 237 Reconnect rubber band 1 Position positive cable 2 and mount and tighten the screw Position positive terminal cover 3 Position negative cable 4 mount and tighten the screw ...

Page 182: ...16 ELECTRICAL SYSTEM 180 E01106 11 Position tool set 5 and mount rubber bands 6 Finishing work Mount the seat p 116 Set the clock p 78 ...

Page 183: ... area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Note Environmental hazard Batteries contain environmentally hazardous materials Do not dispose of batteries as household waste Dispose of batteries at a collection point for used batteries Not...

Page 184: ...ging time is exceeded electrolyte escapes through the safety valves This reduces the battery capacity If the battery is depleted by repeated starting the battery must be charged immediately If the battery is left in a discharged state for an extended period it will become over discharged and sul fated destroying the battery The battery is maintenance free The acid level does not have to be checked...

Page 185: ...cover 1 Charge the battery to a maximum of 10 of the capacity specified on battery housing 2 Switch off the battery charger after charging and disconnect from the battery Guideline The charging current charging voltage and charging time must not be exceeded Charge the battery regularly when the motorcycle is not in use 3 months Finishing work Install the battery p 179 Mount the seat p 116 Set the ...

Page 186: ...he hydraulic unit of the ABS The third fuse which protects the ABS control unit is located in the fuse box Preparatory work Switch off the ignition by turning the ignition key to the posi tion Remove the seat p 115 E01136 10 To change the fuse of the ABS hydraulic unit Take off the protection cap and remove fuse 1 Info You can recognize a faulty fuse by a burned out fuse wire A ...

Page 187: ...ad the electri cal system Only use fuses with the required ampere value Do not bypass or repair fuses Use spare fuses with the correct rating only Fuse 75011088015 p 237 Tip Replace spare fuse 2 in the fuse box so that it is available if needed Mount the protection cap ...

Page 188: ...e hazard Incorrect fuses overload the electri cal system Only use fuses with the required ampere value Do not bypass or repair fuses Use spare fuses with the correct rating only Fuse 90111088025 p 237 Tip Replace spare fuse 4 in the fuse box so that it is available if needed Mount the protection cap Finishing work Mount the seat p 116 ...

Page 189: ... of individual power consumers Info The fuse box with the main fuse and the fuses of the individual power consumers are located under the seat Preparatory work Switch off the ignition by turning the ignition key to the posi tion Remove the seat p 115 ...

Page 190: ...p start auxiliary relay horn Fuse 5 10 A radiator fan Fuse 6 15 A brake light turn signal high beam low beam position light tail light license plate lamp Fuse 7 10 A ABS control unit combination instrument diagnostics connector Fuse 8 10 A emergency off Fuse 9 10 A permanent positive for auxiliary equipment ACC1 front Fuse 10 10 A positive connected with ignition for auxil iary equipment ACC2 fron...

Page 191: ...es with the required ampere value Do not bypass or repair fuses Use spare fuses with the correct rating only Fuse 75011088010 p 237 Fuse 75011088015 p 237 Fuse 75011088030 p 237 Tip Replace the spare fuse in the fuse box so that it is available if needed Check that the power consumer is functioning properly Close the fuse box cover 1 Finishing work Mount the seat p 116 ...

Page 192: ...ulbs with your bare hands K00017 10 Remove the screw on the rear of the turn signal housing Carefully remove diffuser 1 Push bulb 2 lightly into the socket turn approx 30 coun terclockwise and pull it out of the socket Info Do not touch the reflector with your fingers and keep it free from grease Lightly push the new lamp into the socket and turn all the way clockwise Turn signal RY10W socket BAU1...

Page 193: ...cle upright on a horizontal surface in front of a light wall and make a marking at the height of the center of the low beam headlight Make another mark at a distance B under the first marking Guideline Distance B 5 cm 2 in Position the vehicle perpendicular to the wall at a distance A from the wall and switch on the low beam Guideline Distance A 5 m 16 ft The rider now mounts the motorcycle with l...

Page 194: ...cifications Adjust the headlight range p 192 16 8 Adjusting the headlight range Preparatory work Check the headlight setting p 191 E01110 10 Main work Loosen screw 1 To set the headlight range of the headlight swivel the head light upwards or downwards Info Swiveling the headlight upwards increases the headlight range Swiveling the headlight downwards reduces the headlight range If you have a payl...

Page 195: ...on lower marking B when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if appli cable Tighten screw 1 Info Screw 1 also secures the headlight Make sure that screw is always tightened 16 9 Diagnostics connector H02678 10 Diagnostics connector 1 is located under the seat ...

Page 196: ...1 and ACC2 E01134 10 Installation location Power supplies ACC1 1 and ACC2 2 front are located under the cover in front of the steering stem 16 11 ACC2 rear E01135 10 Installation location Power supplies ACC2 1 rear are located under the seat ...

Page 197: ...hen the temperature falls this surplus coolant is sucked back into the cooling system This ensures that operating the vehicle at the specified coolant temperature will not result in a risk of malfunc tions 110 C 230 F H02680 10 The coolant is cooled by the air stream and a radiator fan 4 which is activated at high temperature The lower the speed the less the cooling effect Dirty cooling fins also ...

Page 198: ... the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact wi...

Page 199: ... coolant 25 45 C 13 49 F If the antifreeze in the coolant does not match the speci fied value Correct the antifreeze in the coolant Check the coolant level in the compensating tank The coolant level must be between MIN and MAX If the coolant level does not match the specified value Correct the coolant level Coolant p 246 Mount the cap of the compensating tank ...

Page 200: ...olant Check the coolant level in the radiator The radiator must be filled completely If the coolant level does not match the specified value Check the coolant level and the reason for the loss Coolant p 246 If you had to add more coolant than the specified amount 0 20 l 0 21 qt Fill bleed the cooling system p 202 Mount the radiator cap Finishing work Install the right side cover p 124 Mount the se...

Page 201: ...ents of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of wat...

Page 202: ... the specified value Correct the coolant level Coolant p 246 E01113 10 Remove radiator cap 2 and check the coolant level in the radiator The radiator must be filled completely If the coolant level does not match the specified value Check the coolant level and the reason for the loss If you had to add more coolant than the specified amount 0 20 l 0 21 qt Fill bleed the cooling system p 202 Mount th...

Page 203: ...s of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water ...

Page 204: ...ding the cooling system Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consul...

Page 205: ...p 1 E01115 10 Loosen bleeder screw 2 Guideline 3 turns Tilt the vehicle slightly to the right Pour in coolant until it emerges without bubbles at the bleeder screw and then mount and tighten the bleeder screw immediately Coolant p 246 Completely fill the radiator with coolant Mount the radiator cap Rest the vehicle on the side stand ...

Page 206: ...m when starting or running the engine in an enclosed space Start the engine and let it warm up E01112 11 Stop the engine and allow it to cool down When the engine is cool check the coolant level in the radia tor and if necessary add coolant Remove the cover 3 of the compensating tank and top up the coolant level up to the MAX marking Mount the cover of the compensating tank Finishing work Install ...

Page 207: ... of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the ski...

Page 208: ...the motorcycle upright Place a suitable container under the engine Remove screw 1 E01113 10 Remove radiator cap 2 Completely drain the coolant Mount and tighten screw 1 with a new seal ring Guideline Screw plug water pump drain hole M6 10 Nm 7 4 lbf ft ...

Page 209: ...tely Coolant p 246 Completely fill the radiator with coolant Mount the radiator cap Rest the vehicle on the side stand Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space...

Page 210: ...ngine is cool check the coolant level in the radia tor and if necessary add coolant Remove the cover of compensating tank 4 and top up the coolant level up to the MAX marking Mount the cover of the compensating tank Finishing work Install the right side cover p 124 Mount the seat p 116 ...

Page 211: ...ecification E01116 10 Check the clutch lever for smooth operation Move the handlebar to the straight ahead position Pull the clutch lever until resistance is perceptible and deter mine the play in the clutch lever A Clutch lever play A 1 3 mm 0 04 0 12 in If the clutch lever play does not meet the specified value Adjust play in the clutch lever p 210 Move the handlebar to and fro over the entire s...

Page 212: ...h lever E01117 10 Move the handlebar to the straight ahead position Push back sleeve 1 Loosen lock nut 2 Adjust the play in the clutch level A by turning adjusting screw 3 Guideline Clutch lever play A 1 3 mm 0 04 0 12 in Tighten lock nut 2 Position bellows 1 ...

Page 213: ...pright on a horizontal surface E01118 10 Main work Check the engine oil level Info After switching off the engine wait one minute before checking the level The engine oil must be between the A and B markings When the engine oil level is below the A marking Add the engine oil p 216 When the engine oil level is above the B marking Correct the engine oil level ...

Page 214: ...loves In the event of scalding rinse the area affected immediately with lukewarm water Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Drain the engine oil while the engine is at operating temperature Preparatory work Stand the motorcycle on...

Page 215: ...emove screw plug 3 with oil screen 4 Completely drain the engine oil Thoroughly clean the oil drain plugs and oil screens Position oil screen 2 and mount and tighten oil drain plug 1 with the O ring Guideline Oil drain plug M24x1 5 15 Nm 11 1 lbf ft Mount and tighten screw plug 3 with oil screen 4 and the O ring Guideline Oil screen screw plug small M17x1 5 12 Nm 8 9 lbf ft ...

Page 216: ...ompletely drain the engine oil Thoroughly clean the parts and sealing surface E01121 10 Insert new oil filter 7 Oil the O ring of the oil filter cover Mount oil filter cover 6 Mount and tighten the screws Guideline Screw oil filter cover M6 10 Nm 7 4 lbf ft Info Too little engine oil or poor quality engine oil will result in premature wear of the engine ...

Page 217: ... filler plug together with the O ring Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Start the engine and check that it is oil tight Finishing work Check the engine ...

Page 218: ... 1 401955 10 Main work Remove the oil filler plug 1 with the O ring from the clutch cover and fill up with engine oil Engine oil SAE 15W 50 p 247 Info In order to achieve optimal engine performance it is not advisable to mix different engine oils We recommended changing the engine oil when nec essary Install and tighten the oil filler plug with the O ring ...

Page 219: ...y result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Start the engine and check that it is oil tight Finishing work Check the engine oil level p 211 ...

Page 220: ...ater jet directly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23 6 in Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regu...

Page 221: ...sh Motorcycle cleaner p 250 Info Use warm water containing normal motorcycle cleaner and a soft sponge Never apply motorcycle cleaner to a dry motorcycle always rinse the vehicle with water first Clean the motorcycle with cold water if it has been used on salted roads Warm water enhances the cor rosive effects of salt After rinsing the motorcycle with a gentle spray of water allow it to dry thorou...

Page 222: ...up Info The heat produced causes water at inaccessible loca tions in the engine and on the brake system to evapo rate Push back the sleeves of the handlebar controls to allow any water that has penetrated to evaporate After the motorcycle has cooled off lubricate all moving parts and pivot points Clean the chain p 136 Treat bare metal except for brake discs and the exhaust sys tem with a corrosion...

Page 223: ...mild cleaning and care product Special cleaner for glossy and matte paint finishes metal and plastic surfaces p 250 Oil the ignition steering lock Universal oil spray p 250 20 2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter you must expect salt on the roads You should therefore take pre cautions against aggressive road salt Clean the motorcycle with col...

Page 224: ...rake calipers and brake linings while cooled and installed with cold water and dry carefully Treat the engine the swingarm and all other bare or zinc plated parts except brake discs with a wax based corrosion inhibitor Info Corrosion inhibitor is not permitted to come in contact with the brake discs as this would greatly reduce the braking force Clean the chain p 136 ...

Page 225: ...n this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 249 Refuel p 101 Clean the motorcycle p 218 Change the engine oil and oil filter and clean the oil screens p 212 Check the antifreeze and coolant level p 196 Check the tire air pressure p 174 Rem...

Page 226: ...08 Lift the motorcycle with the front lifting gear p 112 Cover the vehicle with a tarp or similar cover that is perme able to air Info Do not use non porous materials since they prevent humidity from escaping thus causing corrosion Avoid running the engine for a short time only Since the engine cannot warm up properly the water vapor produced during combustion condenses and causes valves and the e...

Page 227: ...401059 01 Take the motorcycle off the front lifting gear p 113 Remove the rear of the motorcycle from the lifting gear p 110 Install the battery p 179 Set the clock p 78 Perform checks and maintenance measures when preparing for use p 87 Take a test ride ...

Page 228: ...is in gear and the side stand is folded out Shift gear to neutral Engine turns but does not start Operating error Carry out the start procedure p 88 Fault in fuel injection system Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Engine has too little power Air filter is very dirty Change the air filter Fuel filter is very dirty Check the fuel pressure Fault in fuel inject...

Page 229: ...m Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Engine dies during the trip Lack of fuel Refuel p 101 Fuse 1 3 4 or 7 is blown Change the fuses of individual power consumers p 187 ABS warning lamp lights up ABS fuse is blown Change the ABS fuses p 184 Large difference in wheel speeds of the front and rear wheels Stop the vehicle switch off the igni tion and start it ag...

Page 230: ...idual power consumers p 187 Time is not displayed or not correctly displayed Fuse 2 or 7 blown Change the fuses of individual power consumers p 187 Battery discharged Ignition was not switched off when vehicle was parked Recharge the battery p 181 Battery is not being charged by alternator Check the charging voltage Check the open circuit current The combination instrument shows nothing on the dis...

Page 231: ...9 mm 1 14 in Valve clearance intake cold 0 10 0 15 mm 0 0039 0 0059 in Valve clearance exhaust cold 0 15 0 20 mm 0 0059 0 0079 in Crankshaft bearing 2 slide bearings Conrod bearing Sleeve bearing Pistons Forged light alloy Piston rings 1 compression ring 1 tapered compression piston ring 1 oil scraper ring Engine lubrication Pressure circulation lubrication with two rotary pumps Primary transmissi...

Page 232: ...l injection Ignition Contactless controlled fully electronic ignition with digital ignition adjustment Alternator 12 V 230 W Spark plug BOSCHVR5NEU Spark plug electrode gap 1 mm 0 04 in Cooling Water cooling permanent circulation of coolant by water pump Idle speed 1 680 50 rpm Starting aid Electric starter 23 2 Engine tightening torques Oil nozzle M5 6 Nm 4 4 lbf ft Loctite 243 ...

Page 233: ...243 Screw stator M5 8 Nm 5 9 lbf ft Loctite 243 Cylinder head screw M6 12 Nm 8 9 lbf ft Nut water pump impeller M6 10 Nm 7 4 lbf ft Loctite 243 Oil nozzle M6 6 Nm 4 4 lbf ft Loctite 243 Screw plug water pump drain hole M6 10 Nm 7 4 lbf ft Screw alternator cover M6 12 Nm 8 9 lbf ft Screw bearing retainer M6 12 Nm 8 9 lbf ft Loctite 243 Screw camshaft bearing support M6 10 Nm 7 4 lbf ft Screw camsha...

Page 234: ...w engine vent plate M6 10 Nm 7 4 lbf ft Loctite 243 Screw freewheel gear retaining bracket M6 12 Nm 8 9 lbf ft Loctite 243 Screw lock washer engine sprocket M6 12 Nm 8 9 lbf ft Loctite 243 Screw locking lever M6 12 Nm 8 9 lbf ft Loctite 243 Screw oil filter cover M6 10 Nm 7 4 lbf ft Screw oil pump M6 12 Nm 8 9 lbf ft Loctite 243 Screw retaining bracket M6 12 Nm 8 9 lbf ft Loctite 243 Screw retaini...

Page 235: ... 8 9 lbf ft Loctite 243 Screw unlocking of timing chain tensioner M6 6 Nm 4 4 lbf ft Screw valve cover M6 12 Nm 8 9 lbf ft Screw water pump cover M6 12 Nm 8 9 lbf ft Nut exhaust flange M8 8 Nm 5 9 lbf ft Screw plug M8 12 Nm 8 9 lbf ft Loctite 243 Screw balancer shaft gear M8 40 Nm 29 5 lbf ft Loctite 243 Screw return spring quick shifter M8 20 Nm 14 8 lbf ft Loctite 243 Stud exhaust flange M8 22 N...

Page 236: ... 3 lbf ft Screw plug cam lever axis M10x1 10 Nm 7 4 lbf ft Spark plug M12 15 Nm 11 1 lbf ft Nut inner clutch hub M16LHx1 5 120 Nm 88 5 lbf ft Loctite 243 Nut primary gear timing chain sprocket M16x1 5 120 Nm 88 5 lbf ft Loctite 243 Oil screen screw plug small M17x1 5 12 Nm 8 9 lbf ft Screw plug alternator cover M18x1 5 10 Nm 7 4 lbf ft Oil drain plug M24x1 5 15 Nm 11 1 lbf ft Screw plug alternator...

Page 237: ...el tank capacity approx 9 5 l 2 51 US gal Super unleaded ROZ 95 RON 95 PON 91 p 248 Fuel reserve approx 1 5 l 1 6 qt 23 4 Chassis Frame Lattice frame of steel tubes powder coated Fork WP Performance Systems Up Side Down 4357 Shock absorber WP Performance Systems 4614 Brake system front Disc brake with four pot brake caliper rear Disc brake with single pot brake caliper floating ...

Page 238: ... 5 mm 0 177 in rear 3 6 mm 0 142 in Tire air pressure solo front 2 0 bar 29 psi rear 2 0 bar 29 psi Tire air pressure with passenger full payload front 2 0 bar 29 psi rear 2 0 bar 29 psi Secondary ratio 15 45 Chain 5 8 x 1 4 520 X ring Steering head angle 65 Wheelbase 1 357 15 5 mm 53 43 0 61 in Seat height unloaded 835 mm 32 87 in Ground clearance unloaded 170 mm 6 69 in ...

Page 239: ...e overall weight 355 kg 783 lb 23 5 Electrical system Battery HTZ12A BS Battery voltage 12 V Nominal capacity 10 Ah Maintenance free Fuse 75011088010 10 A Fuse 75011088015 15 A Fuse 90111088025 25 A Fuse 75011088030 30 A Headlight LED Position light LED Instrument lights and indicator lamps LED Turn signal RY10W socket BAU15s 12 V 10 W Brake tail light LED License plate lamp LED ...

Page 240: ...specified represent one of the possible series production tires Additional information is available in the Service section under www husqvarna motorcycles com 23 7 Fork Fork article number 05 58 6Q 07 Fork WP Performance Systems Up Side Down 4357 Fork length 744 mm 29 29 in Spring rate Medium standard 6 N mm 34 lb in Spring length with preload spacer s 356 mm 14 02 in Fork oil per fork leg 445 ml ...

Page 241: ... length 304 mm 11 97 in Spring rate Medium standard 100 150 N mm 571 857 lb in Spring length 180 mm 7 09 in 23 9 Chassis tightening torques Exhaust clamp 20 Nm 14 8 lbf ft Screw chain guard EJOT PT 40x12 1 5 Nm 1 11 lbf ft Screw combination instrument EJOT PT K50x12 2 Nm 1 5 lbf ft Screw headlight mask EJOT PT K50x12 2 Nm 1 5 lbf ft Screw license plate lamp EJOT PT 40x12 1 5 Nm 1 11 lbf ft Screw r...

Page 242: ...on license plate holder M5x12 4 Nm 3 lbf ft Screw fender M5x12 3 Nm 2 2 lbf ft Screw fender M5x20 2 Nm 1 5 lbf ft Screw fuel tank bridge M5 3 Nm 2 2 lbf ft Screw fuel tank cover M5 3 Nm 2 2 lbf ft Screw headlight fixation on com bination instrument M5 2 Nm 1 5 lbf ft Screw seat fixing M5 3 Nm 2 2 lbf ft Screw tail light M5 2 Nm 1 5 lbf ft Spoke nipple M5 4 Nm 3 lbf ft Fitting ABS module retaining ...

Page 243: ...ew chain sliding guard M6 7 Nm 5 2 lbf ft Screw compensating tank M6 5 Nm 3 7 lbf ft Loctite 243 Screw control unit holder M6 5 Nm 3 7 lbf ft Loctite 243 Screw engine shift lever M6 7 Nm 5 2 lbf ft Screw engine sprocket cover M6 8 Nm 5 9 lbf ft Screw fender on axle clamp M6 7 Nm 5 2 lbf ft Screw foot brake cylinder M6 9 Nm 6 6 lbf ft Loctite 243 Screw front trim M6x15 5 Nm 3 7 lbf ft Screw front t...

Page 244: ... Nm 5 9 lbf ft Loctite 243 Screw splash protector M6 6 Nm 4 4 lbf ft Screw wheel cover holder on license plate holder M6x30 12 Nm 8 9 lbf ft Loctite 243 Screw wheel cover holder on license plate holder M6x12 5 Nm 3 7 lbf ft Loctite 243 Screw wheel cover license plate holder M6 5 Nm 3 7 lbf ft Screw wheel speed sensor M6 8 Nm 5 9 lbf ft Nut rear sprocket M8 35 Nm 25 8 lbf ft Loctite 243 Remaining n...

Page 245: ...ridge M8x30 26 Nm 19 2 lbf ft Screw handlebar clamp M8 20 Nm 14 8 lbf ft Loctite 243 Screw license plate holder M8x20 20 Nm 14 8 lbf ft Loctite 243 Screw license plate holder M8x35 25 Nm 18 4 lbf ft Loctite 243 Screw main silencer M8 23 Nm 17 lbf ft Screw rear brake disc M8 22 Nm 16 2 lbf ft Loctite 243 Screw top triple clamp M8 17 Nm 12 5 lbf ft Banjo bolt brake line M10 25 Nm 18 4 lbf ft Fitting...

Page 246: ...M10x30 45 Nm 33 2 lbf ft Loctite 243 Screw shift lever M10 30 Nm 22 1 lbf ft Loctite 243 Screw side stand bracket M10 55 Nm 40 6 lbf ft Loctite 243 Screw bottom shock absorber M10x1 25 52 Nm 38 4 lbf ft Screw top shock absorber M10x1 25 52 Nm 38 4 lbf ft Loctite 243 Nut rear wheel spindle M14x1 5 90 Nm 66 4 lbf ft Nut swingarm pivot M14x1 5 100 Nm 73 8 lbf ft Screw steering head top M16 53 Nm 39 1...

Page 247: ...TECHNICAL DATA 23 245 Nut steering head M30x1 1st stage 55 Nm 40 6 lbf ft 2nd stage loosen counterclock wise 2 turns 3rd stage 5 Nm 3 7 lbf ft ...

Page 248: ... 1 Coolant Guideline Only use high grade silicate free coolant with corrosion inhibitor additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not use pure water as only coolant is able to meet the requirements needed in terms of corrosion pro tection and lubrication properties Only use coolant that complies with the requirements stated see speci...

Page 249: ... for antifreeze protection dilution and miscibility compatibility with other coolants Recommended supplier Motorex COOLANT M3 0 Engine oil SAE 15W 50 Standard classification JASO T903 MA p 251 SAE p 251 SAE 15W 50 Guideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corresponding properties Partially synthetic engine oil R...

Page 250: ...properties Recommended supplier Motorex Racing Fork Oil Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 ...

Page 251: ...r Recommended supplier Motorex Chain Clean Chain lube for road use Guideline Recommended supplier Motorex Chainlube Road Fuel additive Recommended supplier Motorex Fuel Stabilizer Long life grease Recommended supplier Motorex Bike Grease 2000 ...

Page 252: ...nts Recommended supplier Motorex Moto Polish Shine Preserving materials for paints metal and rubber Recommended supplier Motorex Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier Motorex Quick Cleaner Universal oil spray Recommended supplier Motorex Joker 440 Synthetic ...

Page 253: ...rvice intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated with the same oil The JASO MA standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to...

Page 254: ...ABS ABS Safety system that prevents locking of the wheels when driving straight ahead without the influence of lateral forces OBD On board diagnosis Vehicle system which monitors the specified param eters of the vehicle electronics ...

Page 255: ...LIST OF ABBREVIATIONS 28 253 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 256: ...hicle electronics Come safely to a halt and contact an authorized Husqvarna Motorcycles work shop ABS warning lamp lights up yellow Status or error messages relating to ABS 29 2 Green and blue symbols Green and blue symbols reflect information The turn signal indicator lamp flashes green simultaneously with the turn signal The turn signal is switched on The idle indicator lamp lights up green The ...

Page 257: ... B Battery installing 179 recharging 181 removing 176 Brake discs checking 146 Brake fluid front brake adding 149 of rear brake adding 154 Brake fluid level front brake checking 148 rear brake checking 153 Brake linings front brake checking 152 rear brake checking 156 Brakes 96 C Capacity coolant 235 engine oil 235 fuel 102 235 Chain chain dirt accumulation checking 136 checking 141 cleaning 136 ...

Page 258: ...ndicator 65 display 63 fuel level display 64 Fuel Range 68 function buttons 66 indicator lamps 59 Info display 67 ODO display 68 overview 52 Service 69 shift warning light 61 Time Trip 1 71 Time Trip 2 74 TRIP 1 display 70 TRIP 2 display 74 warning notes 54 Coolant changing 205 draining 201 Coolant level checking 196 199 Cooling system 195 filling bleeding 202 Customer service 25 D Diagnostics con...

Page 259: ...justing 159 free travel checking 158 Fork legs dust boots cleaning 114 Front wheel installing 162 removing 161 Fuse individual power consumers changing 187 G Grab handle 45 H Hand brake lever 35 basic position adjusting 49 Headlight range adjusting 192 Headlight setting checking 191 High beam flasher button 36 Horn button 38 I Ignition lock 39 Implied warranty 24 Indicator lamps 59 K Key number 34...

Page 260: ... off front lifting gear 113 O Oil filter changing 212 Oil screens cleaning 212 Operating substances 24 Owner s Manual 23 P Parking 98 Passenger foot pegs 45 Play in the clutch lever adjusting 210 Preparing for use advice on preparing for first use 82 after storage 225 checks and maintenance measures when preparing for use 87 Protective clothing 22 R Rear hub rubber dampers checking 170 Rear sprock...

Page 261: ...ng 79 Shift speed RPM2 adjusting 80 Shifting 91 Shock absorber spring preload adjusting 107 Side cover left installing 119 removing 116 Side stand 47 Spare parts 24 Spoke tension checking 175 Starting 88 Steering locking 40 unlocking 41 Steering lock 39 Stopping 98 Storage 223 Switch on the left side of the handlebar 36 on the right side of the handlebar 38 T Technical data capacities 235 chassis ...

Page 262: ...g 78 Tire air pressure checking 174 Tire condition checking 171 Tool set 44 Transport 100 Troubleshooting 226 228 Turn signal bulb changing 190 Turn signal switch 37 Type label 32 U Units adjusting 77 Use definition 11 V View of vehicle front left 28 rear right 30 W Warranty 24 Winter operation checks and maintenance steps 221 Work rules 22 ...

Page 263: ... 3402207en 3402207en 01 2018 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria www husqvarna motorcycles com Photo Mitterbauer Husqvarna Motorcycles GmbH ...

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Husqvarna Vitpilen 401 2018, Owner'S Manual

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