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This machine was designed for certain applications only.  

DO NOT

 modify this machine or use for any 

application other than for which is it was designed. If you have any questions relative to its application, 

DO NOT

 use the machine until you have written to us and we have advised you.

Husqvarna Construction Products

17400 West 119th Street

Olathe, Kansas 66061, USA

 

WARNING!

FAILURE TO COMPLY WITH THESE WARNINGS AND OPERATING INSTRUCTIONS 

COULD RESULT IN DEATH OR SERIOUS BODILY INJURY!

SAFETY WARNINGS FOR OPERATION OF THIS MACHINE

 

WARNING!

DO’s and DO NOT’s

DO NOT

  

operate this machine unless you have read and understood this operator’s manual.

DO NOT

  

operate this machine without the blade guard, or other protective guards in place.

DO NOT

  

stand behind or in front of the blade path while the engine is running.

DO NOT

  

leave this machine unattended while the engine is running.

DO NOT 

 

work on this machine while the engine is running.

DO NOT

  

operate this machine when you are tired or fatigued.

DO NOT

  

use a wet blade without adequate water supply to the blade.

DO NOT

  

exceed maximum blade speed shown for each blade size. Excessive speed could result in blade breakage.

DO NOT

  

operate the machine if you are uncertain of how to run the machine.

DO NOT 

 

use damaged equipment or blades.

DO NOT

  

touch or try to stop a moving blade with your hand.

DO NOT

  

cock, jam, wedge or twist the blade in a cut.

DO NOT

  

transport a cutting machine with the blade mounted on the machine.

DO NOT

  

use a blade that has been dropped or damaged

DO NOT

  

use carbide tipped blades.

DO NOT

  

touch a dry cutting diamond blade immediately after use. These blades require several minutes to cool after each 
cut.

DO NOT

  

use damaged or worn blade flanges.

DO NOT

  

allow other persons to be near the machine when starting, refueling, or when the machine is in operation.

DO NOT

  

operate this machine in an enclosed area unless it is properly vented.

DO NOT

  

operate this machine in the vicinity of anything that is flammable. Sparks could cause a fire or an explosion.

DO NOT

  

allow blade exposure from the guard to be more than 180 degrees.

DO NOT 

 

operate this machine with the belt guard or blade guard removed.

DO NOT

  

operate this machine unless you are specifically trained to do so.

DO NOT

  

use a blade that has been over heated (core has a bluish color).

DO NOT

  

jam material into the blade.

DO NOT

  

grind on the side of the blade.

DO NOT

  

lay power cords in or near the water.

DO NOT

  

tow this machine behind a vehicle.

DO NOT

  

leave the machine unattended with the motor running.

DO NOT

  

replace the motor with any motor that does not have a special grounding connection

DO NOT

  

use the tie down brackets for lifting this machine.

DO NOT

  

operate this machine with the transmission guard removed.

DO NOT

  

cut deeper than 1” per pass with a dry blade. Step cut to achieve deeper cuts.

DO NOT

  

operate this machine while using drugs or alcohol.

Summary of Contents for TS 510 G

Page 1: ......

Page 2: ...ssembly 13 3 Check Before Operating 14 4 Fitting the Blade 15 5 Operating Instructions 15 18 6 Incidents During Operation 18 7 Maintenance 18 20 8 V Belt Tension 20 21 9 Important Advice 21 10 Accessories 21 11 Repairs 21 12 Spare Parts 21 Reference Information Notes 22 23 Company Contact Information Back Cover Reference Information Model No ________________________________ Serial No _____________...

Page 3: ...ón The Use Of Ear Protection Is Mandatory Es Obligatorio El Uso De Protección Auditiva Wear Safety Shoes Usar Zapatos De Seguridad Wear Appropriate Clothing Usar Ropa Adecuada Motor Off Parar El Motor Use In Well Ventilated Area Usar En Una Área Bien Ventilada Do Not Use In Flammable Areas No Usar In Áreas Inflamables Machinery Hazard Keep Hands And Feet Clear Máquina Peligrosa Mantenga Manos Y Pi...

Page 4: ...adamente Peligroso Pay Extreme Attention To The Care And Protection Of The Machine Before Starting Up Ponga Extrema Atención Al Cuidado Y Preparación De La Máquina Antes De Ponerla En Marcha Remove Tools From Area and Machine Elimine Las Herramientas Del Área Y De La Máquina Oil Pressure Presion De Aceite Oil Required Necesita Aceite Dipstick Maintain Proper Oil Level Varilla De Control Mantenga E...

Page 5: ...a Brida De La Hoja Blade Depth Stop Tope De Profundidad De La Hoja Blade Cutting Depth Profundidad De Corte De La Hoja Parking Brake Freno De Estacionamiento Parking Brake Applied Freno De Estacionamiento Aplicado Parking Brake Released Freno De Estacionamiento Suelto Machine Mass lbs Masa De La Máquina lbs Positive Battery Terminal Terminal Positivo De Batería Blade Indicator Zero Indicador De Ce...

Page 6: ... numerous other minerals and rocks Exposure to excessive amount of such dust can cause Respiratory diseases affecting your ability to breath including chronic bronchitis silicosis and pulmo nary fibrosis from exposure to silica These diseases may be fatal Skin irritation and rash and Cancer according to NTP and IARC National Toxicology Program International Agency for Research on Cancer Take preca...

Page 7: ...FF 1 Loosen Knobs 2 Push Knobs Left 3 Tighten Knobs WATER PUMP ON 1 Loosen Knobs 2 Push Knobs Right To Contact Belt 3 Tighten Knobs Do NOT Run Pump Dry P N 542190725 2X Location Side of Water Pan P N 542190733 2X Location Front of Belt Guard Front of Water Pan P N 169065 Location Rear of Engine Belt Guard P N 542190415 Location Left Side of Engine Platform P N 177588 Warning Logo Large Location Si...

Page 8: ...ing and unloading the machine DO operate this machine only in well ventilated areas DO instruct bystanders on where to stand while the machine is in operation DO establish a training program for all operators of this machine DO clear the work area of unnecessary people Never allow anyone to stand in front of or behind the blade while the engine is running DO make sure the blade is not contacting a...

Page 9: ...d DO NOT cock jam wedge or twist the blade in a cut DO NOT transport a cutting machine with the blade mounted on the machine DO NOT use a blade that has been dropped or damaged DO NOT use carbide tipped blades DO NOT touch a dry cutting diamond blade immediately after use These blades require several minutes to cool after each cut DO NOT use damaged or worn blade flanges DO NOT allow other persons...

Page 10: ...m 7 45 189mm 74 27 1886mm 8 00 22 38 20 203 568mm 20 4 36 22 38 14 111 568mm 14 8 22 10 58 20 208 269mm 20 11 22 13 58 14 285 345mm 14 16 53 420mm 34 00 864mm 31 63 803mm 24 06 611mm 26 96 685mm 7 00 178mm 23 13 587mm 34 25 870mm 19 73 501mm 3 00 76mm 9 50 241mm ...

Page 11: ... Valve Frame Heavy duty Jig Welded X Braced Steel Open Throat Design For Unlimited Ripping Weight Pounds kg Saw Crated 488 221 3 492 5 223 3 501 3 227 4 505 8 229 4 Saw Uncrated 468 212 3 472 5 214 3 481 3 218 3 485 8 220 3 Saw Operating Water in Pan 577 261 7 602 273 1 611 277 1 615 279 Power Source MODEL 9 HP 9 HP w Clutch 13 HP 13 HP w Clutch TYPE Gasoline Gasoline Gasoline Gasoline Engine Moto...

Page 12: ...12 3 20 22 4 5 17 14 8 42 37 13 28 16 6 1 15 7 18 41 40 2 9 12 43 Parts Identification ...

Page 13: ...ad tilt is limited by the depth stop which also prevents cut ting through the conveyor cart when the blade is in the lowest position Blade Shaft RPM See Specifications 3 44 Before leaving our factory every machine is thoroughly tested Before starting up machine make sure you read these instructions and are familiar with the operation of this machine The working area must be completely clear well l...

Page 14: ...all the way to the left belt Guard moved for clarity purposes only Blade Depth Stop This machine is equipped with an adjustable stop that prevents the Blade 6 from cutting into the Conveyor Cart Assembly 2 The Depth Stop 45 4 5 blades are to be used the depth stop must be set for 14 350mm blades The depth stop will not function properly for 18 450mm blades because the blade will cut into the Conve...

Page 15: ...by turning it in a Clockwise direc tion Right Hand Thread Use the Wrench 7 to firmly tighten the Capscrew 8 to the arbor shaft 13 17 14 12 Fill the water reservoir pan of the Frame Assembly 1 with water to within 1 inch 25 mm of the top Be sure that the water pump intake Strainer 12 is fully immersed in water at all times Keep the intake screen clean and free of sludge slurry or other for eign mat...

Page 16: ...ce vibration of the saw the water reservoir pan of the Frame Assemble 1 can be filled with sand Be sure to remove the water pump intake Strainer 12 to avoid contaminating it with dirt or sand Make sure that the Water Pump 4 is disengaged before starting the engine If it is not in the position shown above loosen the Water Pump Knobs 5 and push all the way to the left 4 5 WARNING Conventional Wet di...

Page 17: ...e using the engine starting rope Open the engine throttle full open All sawing is done at full throttle Do Not change the engine governor setting it is factory set for the correct speed See the Specifications section of this document for proper engine blade shaft RPM Cut the material using one of the Cutting Methods described in the above section Gently push the material into the blade When the ma...

Page 18: ... all blade move ment to stop before removing material from the machine Check Daily Clean the reservoir pan of Frame Assembly 1 to remove sludge and slurry This concrete slurry is an abrasive cutting compound and will shorten the life of the Water Pump 4 and the Diamond Blade 6 Clean the reservoir pan twice a day in heavy cutting Then refill the water reservoir pan with clean water At the end of ea...

Page 19: ...Cart Assembly 2 while the Square 30 rests against the blade Adjust the Blade Shaft into Parallel Alignment if required by putting Shims 26 between the vertical surface behind the Blade Shaft Housing 29 and Head Platform Weldment at location A1 shown on the dia gram above Loosen but do not remove the Capscrews 31 holding the blade shaft in posi tion Slide a Shim 26 of the proper thickness upward an...

Page 20: ... tension is achieved 4 Re tighten the Engine Belt Tensioning Jam Nut 35 and the four 4 Engine Base Capscrews 38 33 32 29 2 30 6 3 Perpendicular Alignment Place the Square 30 on the Conveyor Cart Assembly 2 so that it is against the saw Blade 6 and is below the center of the blade shaft If the Square 30 does NOT contact the Blade 6 along the entire height of the square the blade shaft must adjusted...

Page 21: ... to be sharpened Blades may be efficiently dressed with dressing sticks When storing for an extended period of time use a wire brush to remove hard caked sludge Clean and thoroughly lubricate moving parts so the next job the saw is ready for operation Drive belts must be tight When the belts are loose power is lost Replace worn belts without delay The blade must fit the arbor snugly especially dia...

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