Husqvarna TR 650 TERRA Page 38 Owner'S Manual Download | Manualshive

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SPECIFICATIONS - OPERATION - MAINTENANCE

EN - 36

BRAKES
The key components of the braking systems are: brake

master cylinder with its lever (front) or pedal (rear),

brake lines, calliper assembly and disc.

LEGEND

1.

Front brake control lever

2.

Front brake master cylinder with fluid reservoir

3.

Front brake line

4.

Right-hand front brake calliper

5.

Right-hand front brake disc

6.

Rear brake fluid reservoir

7.

Rear brake line

8.

Rear brake calliper

9.

Rear brake disc

10.

Rear brake master cylinder

11.

Rear brake control pedal

12.

Front phonic wheel (ABS version)

13.

Rear phonic wheel

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Summary of Contents for TR 650 TERRA

Page 1: ...Manuale utente_Owner s manual_Manuel d utilisateur_Benutzerhandbuch_Manual del usuario ...

Page 2: ...ction du manuel et question et se réserve le droit d apporter tous les perfectionnements nécessaires sans avis préalable Les illustrations gravées dans ce manuel ne sont qu à titre idicatif et pourraient ne pas correspondre au détail traité Le copiage partiel ou totale de ce manuel sans autorisation écrite est strictement interdit Die HUSQVARNA MOTORCYCLES S R L lehnt jegliche Verantwortung für ev...

Page 3: ...Ed 07 2012 Rev 02 TR 650 TERRA MY13 TR 650 STRADA MY13 SPECIFICATIONS OPERATION MAINTENANCE EN 1 EN Unless specified data and prescription are referred to all the models ...

Page 4: ...NDIX 43 PRE DELIVERY INSPECTION 45 ALPHABETICAL INDEX 46 SCHEDULED MAINTENANCE APPENDIX A Note lReferences to the left or right of the motorcycle are considered from the point of view of a person fac ing forward lZ number of teeth lA Austria AUS Australia B Belgium BR Brazil CDN Canada CH Switzerland D Germany E Spain F France FIN Finland GB Great Britain I Italy J Japan USA United States of Ameri...

Page 5: ...his valuable service This Owner s Manual is part and parcel of the motorcycle hence it shall remain with the motorcycle even when sold to another user This motorcycle uses components designed thanks to systems and state of the art technologies which are thereafter tested in competitions In racing motorcycles every detail is verified after each race in order to guarantee better performance at all t...

Page 6: ...ented WARNING ALWAYS remember that all the motor cycles and their parts used in competi tions of any type are excluded from the warranty and that all modifications to standard configuration cause THE VE HICLE NON COMPLIANCE WITH TYPE AP PROVAL REQUIREMENTS and it is hence unsuitable for circulating on public roads consequently it may be used only in CLOSED CIRCUITS by authorised subjects holding t...

Page 7: ... very hot and remain hot for some time after turning off the engine CAUTION Risk of burns work with caution and wear suitable PPE if necessary Fuel WARNING The fuel used to power internal com bustion engines is highly flammable and explosive Refuel in ventilated areas with the engine switched off do not smoke and avoid contact between the fuel and naked flames sparks etc that may cause an explosio...

Page 8: ...uid in the battery is highly cor rosive If it comes into contact with the skin rinse thoroughly with running wa ter It is extremely important to protect your eyes because even a small amount of liquid can cause irreversible damage to the eyes If it comes into contact with the eyes rinse thoroughly with clean running water and if swallowed accidentally drink plenty of water or milk In all cases see...

Page 9: ...the number stamped on the frame when ordering spare parts or requesting further details about your vehicle and note it on this booklet CHASSIS NUMBER VEHICLE IDENTIFICATION NUMBER V I N The full 17 digit serial or Vehicle Identification Number is stamped on the steering tube R H side l Model designation Model Year 2013 Progressive no 1 Chassis serial number 2 Engine serial number Version Model A T...

Page 10: ...aged Transmission ratio 1st gear 2 750 33 12 2nd gear 1 750 28 16 3rd gear 1 313 21 16 4th gear 1 045 23 22 5th gear 0 875 21 24 SECONDARY DRIVE Transmission sprocket Z 16 Rear wheel sprocket Z 47 Transmission ratio 2 938 Drive chain dimensions 520KR0 112 links FINAL RATIOS 1st gear 15 722 2nd gear 10 005 3rd gear 7 506 4th gear 5 974 5th gear 2 898 CHASSIS Single frame in round rectangular and el...

Page 11: ...n 860 mm Saddle height TERRA 34 449 in 875 mm no ABS 18 34 055 in 865 mm ABS 17 Minimum height off ground STRADA 9 843 in 250 mm Minimum height off ground TERRA 10 472 in mm 266 no ABS 18 10 118 in 257 mm ABS 17 Weight without fuel STRADA 390 218 lb 177 kg Weight without fuel TERRA 383 604 174 kg Fuel tank capacity including reserve 3 08 Imp Gall 3 698 U S Gall l 14 Fuel reserve approx 0 55 Imp Ga...

Page 12: ...15 1 4 17 14 13 11 12 8 7 9 10 16 6 1 2 3 4 5 N 2 3 5 18 19 20 21 22 23 SPECIFICATIONS OPERATION MAINTENANCE EN 10 MOTORCYCLE OVERALL VIEW ...

Page 13: ...umber plate holder 10 Rear turning indicators 11 Tail light 12 Saddle 13 Rear view mirrors 14 Front turning indicators 15 Headlight 16 Rear brake control pedal 17 Rear brake master cylinder 18 Rear brake disc 19 Rear brake calliper 20 Passenger footrests 21 Passenger grab handles 22 Exhaust silencers 23 Radiator 24 Fuel tank filler cap 25 Digital dashboard 26 Ignition switch 27 Right hand switch 2...

Page 14: ...k cap 3 Fully insert the fuel pump nozzle 4 in the tank before refuelling see figure After refuelling replace the cap 3 turning it the opposite way from when it was removed SIDE STAND A side stand 1 is supplied with every motorcycle To lower it operate on the grip with your foot 2 WARNING The stand is designed to support the WEIGHT of the MOTORCYCLE ONLY Do not sit astride the motorcycle using the...

Page 15: ...y see Description of multi function display 3 Rev meter Indicates the engine rpm 4 Alarm system warning light optional RED 5 MODE button 6 SET button This displays the various functions of the multi function display see Description of multifunc tion display 7 HAZARD button When this is pressed the turning indicators warning light and warning light flash at the same time Press it again to deactivat...

Page 16: ...ler to have the fault checked HAZARD warning light RED This flashes together with the warning light and the turning indicators when switch has been pressed Fuel reserve warning light ORANGE This comes on when there are approximately 3 litres of fuel left in the tank You need to refuel Note the fuel light normally switch off a few time after the fuel refilling operation DESCRIPTION OF MULTIFUNCTION...

Page 17: ... will flash on the display The value of the minutes increases by one unit each time you press the S button The value of the minutes decreases by one unit each time you press the M button To memorise the time once you have set it press the S button for more than 4 seconds If not the setting Press the S button for more than 4 seconds The word SET appears on the display and the unit of measure ment c...

Page 18: ...average consump tion L 100 km has been reset The ODO TEMP and CLOCK functions are for dis play purposes only TRIP function When this function is activated press the S button for more than 4 seconds to reset and start a new partial count of the kilometres miles subsequently travelled When this function is set after the fuel reserve light has come on press the S button S 1 for more than 4 seconds to...

Page 19: ...lebar can be adjusted by loosening the two retain ing screws 2 WARNING After adjustment turn the handlebar as far as possible to the right and make sure that the lever does not touch the bodywork A stop switch during the braking action causes the stop light on the tail light to come on CAUTION Do not forget to tighten the screws 2 after adjusting IGNITION SWITCH The ignition switch has three posit...

Page 20: ...king in reverse order RIGHT HAND HANDLEBAR SWITCH The right hand switch features the following controls 1 Engine start button 2 Engine KILL SWITCH L H HANDLEBAR SWITCH The left hand handlebar switch contains the following commands 1 High beam flasher self cancelling 2 High beam switch Low beam switch 3 Left hand turning indicators Right hand turning indicators To deactivate the turning indicators ...

Page 21: ...h during the braking action causes the stop light on the tail light to come on GEAR SHIFT CONTROL The lever 1 is placed on the left hand side of the en gine The operator must release the lever after each gear change to allow it to return to its central position Neutral position N is between the first and second gears First gear is engaged by pushing the lever downwards for other gears push it upwa...

Page 22: ...ndy roads and gradients are ideal for running in the engine brakes and suspension effectively Remember that new tyres need running in as well in order to ensure best road holding characteristics drive cautiously for the first 100 km 62 5 mi Vary your riding speed during the running in period This ensures that components operate in loaded con ditions and then unloaded conditions allowing the engine...

Page 23: ...eplace Insufficient amount of fluid in radiator top up insufficient quantity of oil top up The engine lacks power Dirty air filter clean Change the spark plug Incorrect valve clearance adjust Insufficient compression identify cause Throttle body not regulated correctly adjust The engine knocks Excessive carbon deposit on the piston crown or in the combustion chamber clean Faulty spark plug or wron...

Page 24: ...ctions given in the relevant section Mounting of rider With the motorcycle on the side stand do the following From the left side hold the handlebar correctly with both hands and extend your right leg over the saddle Sit on the motorcycle and place both feet on the ground Balance the vehicle without putting all your weight on the side stand CAUTION If you are unable to place both feet on the ground...

Page 25: ...ounting the motorcycle Stop the vehicle and switch off the engine CAUTION Make sure that the area where you want to park the vehicle is stable and level Place both feet on the ground Using your left leg fully extend the stand Get the passenger to dismount first from the left hand side of the vehicle by placing their foot on the left hand footrest and raising their right leg Tilt the motorcycle to ...

Page 26: ...the clutch lever 2 Note A safety switch is mounted on the clutch lever support that allows you to start the engine ONLY when the gear box is in neutral or when the gear is engaged and the clutch lever pulled There is a switch on the side stand that turns off the en gine when the clutch is released with the gear engaged and the side stand lowered IMPORTANT NEVER START ENGINE WITH BATTERY DIS CONNEC...

Page 27: ...cial shape of the rear view mirrors get familiar with using your mirrors to ensure cor rect and safe riding 3 With the throttle 1 closed and the engine idling pull the clutch lever 2 and push the gear lever 3 down to select the first gear 4 Slowly release the clutch lever 2 and at the same time slightly accelerate by turning the throttle twistgrip 1 the vehicle will start to move Note Select the b...

Page 28: ...ehicles in front of you Before overtaking check there are no obstacles in front of the vehicle you want to overtake and always check in the rear view mirrors that there are no vehi cles coming up from behind Brake using both the front and the rear brake at the same time this helps to maintain the stability of the vehicle Release the clutch gradually when downshifting If you feel tired or sleepy ta...

Page 29: ...th front 2 and rear 3 brakes while down shifting for fast deceleration press firmly on the front brake lever and the rear brake pedal simulta neously Pull the clutch lever 4 put the gear lever 5 into neutral and then stop the motorcycle completely WARNING Independent use of the front or rear brake may be advantageous under cer tain conditions Be careful when using the front brake especially on sli...

Page 30: ...e on dry grass because there is a risk it will catch fire CAUTION Do not tamper with and or remove the catalytic converter or its components removal of these components leads to VEHICLE NON COMPLIANCE WITH TYPE APPROVAL REQUIREMENTS making it un suitable for use on public roads Make sure there are no signs of rust or holes in the exhaust system and that the exhaust system works correctly if the no...

Page 31: ...pping up is necessary do the following WARNING Do not remove the radiator cap since all the liquid in the expansion tank 1 will flow out Remove the cap 2 and add the fluid needed to re store the level to the expansion tank 1 for the type of liquid to use see the section Tech nical data Note Difficulties may arise in eliminating coolant from painted surfaces If this occurs wash off with water CAUTI...

Page 32: ...TER CHECK Note Clean the filter area before removing the cov er Loosen the screws 1 and remove the cover 2 com plete with filter 3 when fitting back on make sure the filter 3 is properly fitted in its housing 4 CAUTION Before refitting the filter check that the contact surfaces between the filter the filter box and the cover are completely clean ...

Page 33: ...ill brake fluid onto any paint ed surface or lenses for example lights lenses CAUTION Do not mix two brands of fluid Com pletely change the brake fluid in the brake system if you wish to switch to another fluid brand CAUTION Brake fluid may cause irritation Avoid contact with skin or eyes In case of con tact flush thoroughly with water and call a doctor if your eyes were exposed REAR BRAKE PEDAL F...

Page 34: ...ave the brake system immediately checked by the Husqvarna Dealer CAUTION Do not spill brake fluid onto any paint ed surface or light lens CAUTION Do not mix two brands of fluid Com pletely change the brake fluid in the brake system if you wish to switch to another fluid brand CAUTION Brake fluid may cause irritation Avoid contact with skin or eyes In case of con tact flush thoroughly with water an...

Page 35: ... then re place the rubber gaiter 1 SUSPENSION The vehicle leaves the factory with standard settings for the front and rear suspension that meet most require ments The front fork cannot be regulated in any way On the rear shock absorber the spring preload and the rebound hydraulic damping can be regulated SHOCK ABSORBER SPRING PRELOAD ADJUSTMENT Adjust the ring nut 1 using the spanner provided by t...

Page 36: ...n or is adjusted incorrectly i e it is too loose or too tight it could jump out of the sprocket or break Position the motorcycle on the side stand so the chain is not stressed and loaded where the screw 1 is located lift the chain 2 up wards and measure the chain travel the correct setting must be 45 mm 1 77 in If this is not the case proceed as follows make sure that the motorcycle is fully uprig...

Page 37: ... the manu al for correct tyre inflation pressure Tyre pressure must be measured when the tyres are cold Warm tyres will give an incorrect reading WARNING The correct pressure and correct state of the tyres not only enhances riding com fort but also avoids loss of grip on the road with loss of balance and possible falls If tyres are old but not completely worn they must be replaced because they har...

Page 38: ...nes calliper assembly and disc LEGEND 1 Front brake control lever 2 Front brake master cylinder with fluid reservoir 3 Front brake line 4 Right hand front brake calliper 5 Right hand front brake disc 6 Rear brake fluid reservoir 7 Rear brake line 8 Rear brake calliper 9 Rear brake disc 10 Rear brake master cylinder 11 Rear brake control pedal 12 Front phonic wheel ABS version 13 Rear phonic wheel ...

Page 39: ...inspect the state of the brake pads 2 from the rear of the calliper PAD WEAR Check brake pad wear Service limit A is 1 mm 0 04 in If this limit has been exceeded or even if one of the wear indicators is no longer visible replace both brake pads PAD CLEANING Be careful that no brake fluid or any oil gets on brake pads or discs Clean off with alcohol any fluid or oil that inadvertently gets on the p...

Page 40: ...that the ignition switch has been turned to OFF and that the key has been removed remove the saddle as described in the specific para graph first remove the BLACK or BLUE negative cable then the RED positive cable when reassembling first con nect the RED positive cable then the BLACK or BLUE negative cable release the elastic 1 remove the battery 2 from its housing Check using a voltmeter that bat...

Page 41: ...tely loosen the top headlight adjustment screw 3 loosen the two side headlight retention screws 4 remove the headlight 5 by turning it downwards see illustration disconnect the connector 6 remove the rubber hood 7 release the retainer clip 8 and remove the light bulb 9 Note Headlamp bulb 9 is of the halogen type be care ful when replacing it since the glass part shall not be touched with bare hand...

Page 42: ...equence and then regulate the light beam as described in the specific paragraph TURNING INDICATOR BULB REPLACEMENT Loosen screw 1 using a Phillips screwdriver remove lens 2 and replace bulb 3 pushing it inside and turning it to remove it Once the bulb has been replaced reverse the above pro cedure to reassemble TAIL LIGHT The tail light 1 is a LED light if it does not work prop erly it must be rep...

Page 43: ...th vehicle longitudinal axis If possible execute this operation in a shaded place When the low beam is on the upper edge between dark and lit zone should be at 9 10th of headlight centre from ground Beam height can be adjusted as follows Regulate the setscrew 1 on the upper part of the light unit by tightening the light beam is raised by loosening the light beam is lowered REPLACING THE NUMBER PLA...

Page 44: ...le Fuse 1 7 5 A Instrument panel Turning indicators Engine control Solenoid starter Diagnosis socket Fuse 2 15 A Horn Number plate light Headlight high beam and low beam Stop light Accessories socket Fuse 3 15 A Ignition Injectors Fuel pump Fuse 4 7 5 A Lambda sensor Canister washing valve Fuse 5 10 A Radiator fan Fuse 6 7 5 A Instrument panel Antitheft Diagnosis socket Fuse 7 4 A Parking lights A...

Page 45: ...le back ready for use after storage Fill the fuel tank Check all the points listed under the inspection and Adjustment Section Appendix A Lubricate all the points listed under the Lubrication Section Appendix A CLEANING Cleaning the vehicle is very important especially if it is used in special areas or conditions such as coastal areas with a high salt level winter periods in areas where de icing c...

Page 46: ...rive chain the lever and pedal controls and the clutch cable Briefly warm up the engine WARNING Never wax or lubricate the brake discs since this could lead to a loss of braking efficiency and could cause an accident Clean the disc with a solvent such as ac etone After washing braking efficiency could be temporarily reduced due to the pres ence of water on the friction surfaces of the brake discs ...

Page 47: ...n Throttle control Check operation Clearance Flexible controls and transm Check Adjust Drive chain Check Adjust Tyres Check pressure Side stand Check operation Side stand switch Check operation Instrument panel Check operation Lights Visual signals Check operation Horn Check operation Headlight Check operation Adjust Ignition switch Check operation Safety switches Check operation Battery Fully cha...

Page 48: ... FOR USING THE MOTORCYCLE 20 L LONG PERIOD OF INACTIVITY 43 L H HANDLEBAR SWITCH 18 LUBRICATING THE CHAIN 35 M MOTORCYCLE OVERALL VIEW 10 MOUNTING DISMOUNTING OF RIDER AND PASSENGER 22 O OIL LEVEL CHECK 28 P PAD CLEANING 37 PAD WEAR 37 PRE DELIVERY INSPECTION 45 PRE RIDE CHECKS 20 PRESENTATION 3 R REAR BRAKE CONTROL 19 REAR BRAKE FLUID LEVEL CHECK 32 REAR BRAKE PEDAL FREE PLAY ADJUSTMENT 31 REBOUN...

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