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F R O N T S U S P E N S IO N
D IS A S S E M B L Y
F o llo w th e in stru ctio n s fro m F IG .6 to F IG . 9 , a s in d ica te d in th e a b o v e
p a ra g ra p h .
F IG .1 4
R e m o ve th e d u st se a l (1 2 ) fro m th e slid e r to p (7 ) w ith a sm a ll scre w d rive r.
F IG . 1 5
U se th e sa m e scre w d rive r a n d re m o ve th e sto p rin g (1 1 ) o f th e o il se a l (1 0 ) o n
th e slid e r.
F IG . 1 6
P u ll o u t th e slid e r (7 ) fro m th e sta n ch io n tu b e (5 -6 ). P u ll vig o ro u sly to p u ll th e
tw o p a rts a p a rt. In th is w a y, o il se a l (1 0 ), cu p (9 ) a n d p ilo t b u sh in g (8 ) w ill b e
re m o ve d fro m th e slid e r.
F IG . 1 7
R e m o ve th e p ilo t b u sh in g (3 9 ) fro m th e sta n ch io n w ith a fla t scre w d rive r
in se rte d in th e b u sh in g slo t.
T h e n , re m o ve p ilo t b u sh in g (8 ), c u p (9 ), o il se a l (1 0 ), sto p rin g (1 1 ) a n d d u st
se a l (1 2 ) fro m th e sta n ch io n .
IM P O R T A N T : o n ce re m o ve d , o il se a ls sh a ll n e ve r b e re u se d .
C h e ck fo r p ro p e r o p e ra tin g co n d itio n s o f th e p ilo t b u sh in g s b e fo re
re a sse m b lin g . S h o u ld th e y b e sco re d o r scra tch e d , ch a n g e th e m . C h e ck fo r
p ro p e r co n d itio n s o f th e T e flo n co a tin g ; it m u st b e o n a t le a st æ o f th e to ta l
su rfa ce . If n o t, ch a n g e th e b u sh in g .
R E A S S E M B L Y
F IG . 1 8
P u t so m e a d h e sive ta p e o n to th e sta n ch io n to p (5 -6 ) to a vo id a n y d a m a g e s to
th e o il se a ls. F it th e fo llo w in g p a rts in to th e sta n ch io n a cco rd in g to th e g ive n
o rd e r: d u st se a l (1 2 ), sto p rin g (1 1 ), o il se a l (1 0 ), cu p (9 ) a n d p ilo t b u sh in g (8 ).
R e m o ve th e ta p e a n d a n y p o ssib le g lu e re sid u e .
F IG . 1 9
In se rt a fla t scre w d rive r in to th e p ilo t b u sh in g slo t (3 9 ) a n d fit it in to th e
sta n ch io n : p u t th e b u sh in g in to its se a t b y h a n d .
F IG . 2 0
G e n tly fit th e sta n ch io n (5 -6 ) w ith th e b u sh in g in to th e slid e r (7 ). P ilo t b u sh in g
(8 ), cu p (9 ) a n d o il se a l (1 0 ) sh o u ld re st a g a in st th e slid e r.
F IG . 2 1
F it th e p u sh e r p a rt n o . R 5 0 8 0 A C o n th e sta n ch io n tu b e (5 -6 ) a n d p u sh p ilo t
b u sh in g (8 ), cu p (9 ) a n d o il se a l into th e ir se a t (1 0 ).
F IG . 2 2
F it th e sto p rin g (1 1 ). M a ke su re it is p e rfe ctly se a te d in to th e slid e r g ro o ve .
A lso , m a ke su re n o t to scra tch th e sta n ch io n .
F it th e d u st se a l. (1 2 ).
F ill w ith o il a n d re a sse m b le a ll re m o ve d p a rts a s d e scrib e d in th e p re vio u s
p a ra g ra p h , fro m F IG . 1 0 to F IG . 1 3 .
Summary of Contents for SM 610 2006
Page 1: ...1 W orkshop Manual SM 610 TE 610 2006 Part N 8000 A4640 04 2005 ...
Page 4: ...4 W here not otherwise specified data and instructions refer to all m odels SM 610 TE 610 ...
Page 6: ...6 ...
Page 7: ...1 GENERAL Section ...
Page 15: ...1 Section MAINTENANCE ...
Page 19: ...1 TROUBLESHOOTING Section ...
Page 25: ...1 SETTINGS AND ADJUSTMENTS Section ...
Page 41: ...1 GENERAL OPERATIONS Section ...
Page 53: ...1 ENGINE DISASSEMBLY Section ...
Page 74: ...22 ...
Page 75: ...1 ENGINE OVERHAULING Section ...
Page 100: ...26 ...
Page 101: ...1 ENGINE REASSEMBLY Section ...
Page 106: ...6 ENGINE REASSEMBLY ...
Page 110: ...10 ENGINE REASSEMBLY A 28m m 1 1 in M AIN SHAFT B 25m m 0 98 in AUXILIARY SHAFT ...
Page 129: ...1 FRONT SUSPENSION Section ...
Page 144: ...16 ...
Page 145: ...1 REAR SUSPENSION Section ...
Page 153: ...9 REAR SUSPENSION ...
Page 158: ...14 REAR SUSPENSION L 234 5 237 5 m m 9 23 9 35 in ...
Page 163: ...1 BRAKES Section ...
Page 172: ...10 ...
Page 173: ...1 ELECTRIC SYSTEM Section ...
Page 176: ...4 ELECTRIC SYSTEM ...
Page 179: ...7 ELECTRIC SYSTEM ...
Page 202: ...30 ELECTRIC SYSTEM TE SM L H COM M UTATOR ...
Page 205: ...1 ENGINE COOLING SYSTEM Section ...
Page 208: ...4 ...
Page 209: ...1 LUBRICATION CIRCUIT Section ...
Page 211: ...1 SPECIFIC TOOLS Section ...
Page 219: ...1 FRAME AND W HEELS Section ...