Husqvarna HUV4210-E Owner'S Manual Download Page 36

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Periodic Lubrication Schedules

PERIODIC LUBRICATION SCHEDULES

PERIODIC LUBRICATION SCHEDULE – ELECTRIC VEHICLES

REGULAR INTERVAL

SERVICE

LUBRICATION

POINTS

RECOMMENDED LUBRICANT

Brake pedal shaft bearings

Dry Moly Lube (Husqvarna 603 00 00-01)

Brake linkage and pivots

Dry Moly Lube (Husqvarna 603 00 00-01)

Accelerator pivot rod supports

Dry Moly Lube (Husqvarna 603 00 00-01)

Charger receptacle

WD-40

Brake slides

Dry Moly Lube (Husqvarna 603 00 00-01)

Semiannually by owner or

trained technician (or every 50

hours of operation, whichever

comes first)

Front suspension (5 fittings)

Chassis Lube – EP NLGI Grade 2

Annually by trained technician

only (or every 100 hours of

operation, whichever comes

first)

Check/fill transaxle to plug level

22 oz. (0.67 L) SAE 30 WT. API Class SE,

SF, or SG Oil (or higher)

Figure 18

Lubrication Points – Electric Vehicles

Page 34

2009 HUV4210 Owner’s Manual

Summary of Contents for HUV4210-E

Page 1: ...2009 HUV4210 Owner s Manual Electric and Gasoline Utility Vehicles HUV4210 G HUV4210 E HUV4210 GXP and HUV4210 EXP ...

Page 2: ......

Page 3: ...l rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Husqvarna The information contained in this document is subject to change without notice Husqvarna reserves the right to change specifications and designs at any time without notice and without the obligation of making changes to units previously sold These ve...

Page 4: ...a com If you would prefer to write to us direct your letter to Husqvarna Attention Marketing Services 7349 Statesville Rd Charlotte NC 28269 USA Your local authorized Husqvarna representative can also provide technical advice parts and service manuals We hope you will consider this owner s manual a permanent part of your Husqvarna vehicle If you sell the vehicle please include the manual so that t...

Page 5: ...ding 25 Towing with the Vehicle 26 Transporting on a Trailer 27 Storage Electric Vehicles 27 Storage Gasoline Vehicles 28 Maintenance 30 Periodic Service Schedules 31 Periodic Lubrication Schedules 34 Vehicle Controller Electric Vehicles 36 Batteries Electric Vehicles 36 Battery Charger Electric Vehicles 38 Battery Gasoline Vehicles 41 Engine Oil Gasoline Vehicles 43 Fueling Instructions Gasoline ...

Page 6: ...AFETY DECAL AND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information For detailed information on specific features read the appropriate section in this manual Page 4 2009 HUV4210 Owner s Manual ...

Page 7: ...y caps or on body under seat 4 102833301 Decal Maintenance Notice on vehicle body under bed 2 101908601 Decal Tow Switch Warning on Tow Run switch plate under seat 5 Battery Charger Receptacle 3 101931501 Decal Component Cover Notice on electrical component cover 6 Forward Reverse Control 2009 HUV4210 Owner s Manual Page 5 ...

Page 8: ...al Operating Instructions on instrument panel 9 Key Switch 3 102831901 Decal Bed Latch Warning on vehicle body below bed latch 10 Battery Warning Light 4 102832001 Decal Bed Latch Warning on vehicle body below bed latch 11 Accelerator Pedal 5 Vehicle Loading Instructions 12 Brake Pedal 6 Serial Number 13 Park Brake Pedal 7 Battery Condition Indicator Page 6 2009 HUV4210 Owner s Manual ...

Page 9: ...s on instrument panel 9 Light Switch 3 102831901 Decal Bed Latch Warning on vehicle body below bed latch 10 Key Switch 4 102832001 Decal Bed Latch Warning on vehicle body below bed latch 11 Low Oil Warning Light 5 102833301 Decal Maintenance Notice on vehicle body under bed 12 Accelerator Pedal 6 Vehicle Loading Instructions 13 Brake Pedal 7 Serial Number 14 Park Brake Pedal 2009 HUV4210 Owner s M...

Page 10: ...ar fuel tank 5 Forward Reverse Control 2 101915201 Decal Frame Ground Governor Warning on vehicle frame near battery 6 Fuel Shut Off Valve 3 101960501 Decal Rotating Parts Hot Manifold Warning on engine starter generator and transaxle 7 Oil Fill 4 102345901 Decal Diode Safety Warning on vehicle frame near diode 8 Choke Page 8 2009 HUV4210 Owner s Manual ...

Page 11: ... information in this manual Understand and become familiar with the DANGER WARNING and CAUTION statements and procedures it contains along with the safety decals that are affixed to your vehicle Take time to understand the language of safety It is a language that can save your life PROPOSITION 65 STATE OF CALIFORNIA WARNING This product contains or emits chemicals or substances that have been dete...

Page 12: ...nsafe practice that could result in minor personal injury CAUTION A CAUTION without the safety alert symbol indicates a potentially hazardous situation that could result in property damage GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated repaired or serviced See Safety Decal and Feature Identification on page 4 Other specific safety statements ...

Page 13: ...areas Do not drop cargo bed lower gently and keep entire body clear Failure to heed this warning could result in severe personal injury or death Only trained technicians should service or repair the vehicle or battery charger Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used when performing...

Page 14: ... this manual important features unique to each model are highlighted We urge the owner operator to read and understand this manual and to pay special attention to the features specific to his her vehicle s FRONT BUMPER AND BRUSH GUARD The front bumper and brush guard are an important part of the vehicle s design for correct weight distribution These parts are interchangeable but one or the other m...

Page 15: ... Example HH0601 583947 Figure 6 There is also a second serial number decal mounted on the front frame behind the dash The dash must be removed to view this decal See following NOTE NOTE Have the vehicle serial number available when ordering parts or making inquiries SERIAL NUMBER HH0601 583947 7349 ST ATESVILLE RD CHARLOTTE NC 28269 47 Figure 6 Gas Vehicle Serial Number 2009 HUV4210 Owner s Manual...

Page 16: ...Y SWITCH Gasoline Vehicles The key switch is mounted on the dash to the right of the steering column Figure 7 It has three positions OFF ON and START To start the vehicle place the Forward Reverse handle in the NEUTRAL position and turn the key past the ON position to the START position and hold until the engine is running smoothly When the engine is cold it may be necessary to use the choke See C...

Page 17: ...rate at reduced speed in REVERSE The engine can be started only when the handle is in the straight up position NEUTRAL The engine must be at idle before shifting the Forward Reverse handle See preceding WARNING and CAUTION Electric Vehicles The Forward Reverse rocker switch is located on the seat support panel Figure 9 The F FORWARD and R REVERSE positions are clearly marked Push down the FORWARD ...

Page 18: ...celerator pedal differs from that of an automobile When the key switch is in the ON position and the Forward Reverse switch is in either the FORWARD or REVERSE position pressing the accelerator pedal will automatically release the park brake and start the vehicle moving in the direction selected forward or reverse As the accelerator pedal is pressed speed will increase until full speed is reached ...

Page 19: ...ure 11 To set the park brake press the brake pedal firmly and tilt the park brake portion of the pedal forward with your foot Figure 12 See following WARNING WARNING The park brake will release automatically when either the accelerator or brake pedal is pressed The park brake has multiple locking positions and should be firmly pressed and locked to prevent the vehicle from rolling BATTERY WARNING ...

Page 20: ...d LED Light In addition to the warning light there is an infrared LED in the dash light assembly which transmits an infrared signal from the onboard computer OBC This signal is received by the optional Communication Display Module Husqvarna 603 00 18 63 which provides information on the condition of the vehicle and batteries TOW RUN SWITCH Electric Vehicles Only WARNING Place Tow Run switch in the...

Page 21: ...of the driver s left knee Figure 14 If the vehicle is hard to start in cool or cold temperatures simply push in the choke cover to activate it Hold it during start up and release the choke cover after the engine starts and runs smoothly 1 2 10 Figure 14 Choke 41 Figure 15 Low Oil Warning Light and Headlight Switch 2009 HUV4210 Owner s Manual Page 19 ...

Page 22: ...ry outlet before the vehicle batteries are charged See following CAUTION CAUTION Do not leave electronic devices connected to the accessory outlet while the vehicle batteries are being charged The voltage output can fluctuate from 12 volts to 19 volts while the vehicle batteries are charging and this voltage fluctuation can damage some electronic devices To remove a power cord from the accessory o...

Page 23: ...erformance Inspection Inspect as instructed See Performance Inspection on page 21 PERFORMANCE INSPECTION After you have familiarized yourself with the vehicle controls and have read and understood the driving instructions take the vehicle for a test drive Use the following checklist in conjunction with the Pre Operation and Daily Safety Checklist as a guide to inspect the vehicle and check daily f...

Page 24: ... accelerator pedal pressed When the vehicle reaches maximum programmed speed motor braking should engage and limit the vehicle to its maximum programmed speed On very steep grades the vehicle may slightly exceed its maximum programmed speed requiring use of the brake pedal Gasoline Vehicles Accelerator With the key switch in the ON position and the Forward Reverse switch in the FORWARD position as...

Page 25: ...s An experienced operator should accompany each first time driver on a test drive before allowing him her to operate the vehicle alone To ensure safe operation of the vehicle follow exactly and in order all of the following procedures Read and understand all instructions prior to driving the vehicle STARTING THE VEHICLE Electric Vehicles 1 Study and understand controls 2 Make sure everyone is seat...

Page 26: ...ffectiveness of the brakes by gently pressing the brake pedal If the vehicle does not slow down at the normal rate continue to press the brake pedal until the brakes dry out and normal performance returns CAUTION When stopped on a hill use the brake pedal to hold your position Do not use the accelerator pedal to hold position To stop the vehicle release the accelerator pedal and press the brake pe...

Page 27: ...ct vehicle handling or cause component failure resulting in loss of control of vehicle and possible severe personal injury Reduce vehicle load and speed when driving up or down slopes or on uneven terrain Reduce speed and avoid sudden stops when backing up Failure to do so may cause the vehicle to overturn or flip over backwards Avoid stopping on a hill when loaded If you must stop on a hill avoid...

Page 28: ...sory is installed on the vehicle TOWING WITH THE VEHICLE WARNING Do not tow a vehicle or trailer on public streets or highways Normal vehicle operating speed should be reduced when towing Extreme caution should be used when towing Total vehicle capacity including the tow vehicle load rating and the gross weight of the vehicle or trailer being towed should not exceed the weight previously specified...

Page 29: ...sed OFF position Figure 17 If the vehicle must be transported over long distances or on public highways it should be transported on an approved trailer that has the approved load rating of 1200 lb 544 kg per vehicle being transported See following NOTE NOTE A two car trailer should be rated at 2 x 1200 2400 lb 2 x 544 1088 kg STORAGE ELECTRIC VEHICLES See General Warnings on page 10 WARNING Turn t...

Page 30: ... THE STORED ELECTRIC VEHICLE TO SERVICE 1 If necessary connect batteries and tighten terminals to 110 in lb 12 4 N m 2 Fully charge batteries 3 Adjust tires to recommended tire pressure See Vehicle Specifications on page 48 4 Perform the Pre Operation and Daily Safety Checklist on page 20 STORAGE GASOLINE VEHICLES See General Warnings on page 10 DANGER Do not attempt to drain fuel when the engine ...

Page 31: ... in bowl into a small clean container then pour the fuel from the container into vehicle fuel tank Tighten the carburetor drain screw 2 3 Disconnect fuel vent line from fuel tank vent nipple 2 4 Plug the fuel tank vent nipple so that it is air tight We recommend using a slip on vinyl cap 3 Disconnect the battery cables negative cable first 4 Batteries should be clean and free of corrosion Wash top...

Page 32: ...n for the first time after storage 5 Adjust tires to recommended tire pressure See Vehicle Specifications on page 48 6 Perform the Pre Operation and Daily Safety Checklist on page 20 MAINTENANCE See General Warnings on page 10 To ensure trouble free vehicle performance it is very important to follow an established preventive maintenance program Regular and consistent vehicle maintenance can preven...

Page 33: ...nd Do not allow tools or other metal objects to contact frame when disconnecting batteries or other electrical wiring Never allow a positive wire to touch the vehicle frame engine or other metal component PERIODIC SERVICE SCHEDULES See General Warnings on page 10 WARNING Service repairs and adjustments must be made per instructions in the maintenance and service manual If any problems are found du...

Page 34: ... maintenance and service manual Lubricate brake slides per Lubrication Schedule See Wheel Brake Assemblies Section in the appropriate maintenance and service manual Brake system Check brake cables for damage replace if necessary Electrical wiring and connections Check for tightness and damage Forward Reverse switch Check condition of contacts and wire connections Make sure connections are tight Se...

Page 35: ...t wheel alignment and camber Check and adjust if necessary See Steering and Front Suspension Section in the appropriate maintenance and service manual Electrical wiring and connections Check for tightness and damage Check brake shoes replace if necessary Lubricate brake slides See Periodic Lubrication Schedules on page 34 Semiannual service by trained technician only or every 50 hours of operation...

Page 36: ...Husqvarna 603 00 00 01 Charger receptacle WD 40 Brake slides Dry Moly Lube Husqvarna 603 00 00 01 Semiannually by owner or trained technician or every 50 hours of operation whichever comes first Front suspension 5 fittings Chassis Lube EP NLGI Grade 2 Annually by trained technician only or every 100 hours of operation whichever comes first Check fill transaxle to plug level 7 22 oz 0 67 L SAE 30 W...

Page 37: ...owner trained technician or every 50 hours of operation whichever comes first Brake slides Dry Moly Lube Husqvarna 603 00 00 01 Annually by trained technician only or every 100 hours of operation whichever comes first Check fill unitized transaxle to plug level 27 oz 0 8 L 80 90 WT API Class GL 3 or 80 90 WT AGMA Class EP Gear Lube First change 100 hours additional change every 200 hours of operat...

Page 38: ... quantities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately WARNING Wear safety glasses or approved eye protection when servicing the vehicle or battery charger Wear a full face shield and rubber gloves when working on or near batteries Use insulated tools when working near batteries or ...

Page 39: ...AUTION Do not overfill the batteries NOTE A battery watering gun or bottle is available at many auto parts dealers 3 The hold down straps should be tight enough so that the batteries do not move while the vehicle is in motion but not so tight as to crack or buckle the battery case Tighten hold down retaining nuts to 40 in lb 4 5 N m The terminal connections should be clean and tight and any worn i...

Page 40: ...aced immediately Do not use near fuels grain dust solvents thinners or other flammables Chargers can ignite flammable materials and vapors Do not expose to rain or any liquid Keep the charger dry Never push objects of any kind into the charger through cabinet slots They may touch dangerous voltage points or cause an electrical short circuit that could result in fire or electrical shock Do not conn...

Page 41: ...the receptacle if the charger cord plug or the vehicle receptacle is broken damaged in any manner or does not make a good electrical connection Fire or personal injury can result Have it replaced by a qualified service person immediately Failure to follow these instructions could result in damage to the charger cord the plug and or the vehicle receptacle Do not use a charger if The plug is too loo...

Page 42: ...be operating properly or if the batteries seem weak contact your local Husqvarna distributor dealer PLUG AND RECEPTACLE The charger cord plug and receptacle are wear items and should be inspected daily Visually inspect them for cracks loose connections and frayed wiring they must be replaced when worn or damaged If charger plug or receptacle show signs of corrosion or the plug is difficult to inse...

Page 43: ...the electrical problem and correct it before replacing the fuse Contact your nearest Husqvarna distributor dealer BATTERY GASOLINE VEHICLES See General Warnings on page 10 DANGER Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on...

Page 44: ...ery Be sure terminals are tight battery terminals should be tightened to 144 in lb 16 N m Let the terminals dry and then spray them with Battery Terminal Protector Spray Husqvarna 603 00 00 03 See preceding WARNING and following WARNING WARNING If battery wire terminals are damaged or corroded replace or clean them as necessary Failure to do so may cause them to overheat during operation and could...

Page 45: ... the oil level is at or below the low level mark on the dipstick gauge add oil until the level is between low and full levels safe level 4 Reinsert dipstick into the oil filler tube NOTE Properly recycle or dispose of used oil in accordance with local state and federal regulations 1 3 2 1 Full Level 2 Safe Level 3 Low Level 23 Figure 26 Engine Oil Level Check ENGINE OIL AND FILTER CHANGE Engine oi...

Page 46: ...llow the engine oil to drain into the pan See following WARNING WARNING Do not attempt to change engine oil when the engine is hot or even warm Engine oil can cause skin burns Wear safety glasses or approved eye protection when servicing the vehicle Wear rubber gloves when handling oil drain plug oil filter and oil drain pan 6 Clean the oil drain plug threads with solvent to remove oil and oil res...

Page 47: ...3 00 00 06 designed for this engine 12 Tighten the oil filter by hand until tight Do not use a band wrench or channel lock plier to tighten 13 Remove the dipstick and add engine oil into the dipstick port Use a funnel or pour spout to direct the oil into the dipstick port With filter change the engine requires 38 ounces 1 12 liters of oil per change Refer to oil viscosity guidelines for selection ...

Page 48: ... an all weather enclosure installed be sure the fuel tank is properly vented as shown Figure 31 To avoid the possibility of fire clean up any spilled fuel before operating the vehicle CAUTION To allow for expansion do not fill higher than 2 54 cm one inch from the top of the fuel tank Avoid spilling fuel NOTE Whenever possible avoid using oxygenated fuels and fuels that are blended with alcohol Ve...

Page 49: ...solution of 10 liquid soap and warm water applied with a soft cloth For imbedded dirt a soft bristle brush may be used For heavy soiling difficult stains or scratches blemishes or other body damage see the appropriate maintenance and service manual NOTE Dispose of waste water properly ACCESSORIES There is a complete line of accessory equipment available from Husqvarna and our dealers distributors ...

Page 50: ...reduced speed reverse 11 8 1 forward 17 1 1 reverse Torque converter Automatic variable speed dry type Electrical system 48 volts DC reduced speed reverse Electrical system 12 volt 500 cca at 0 F 17 8 C 650 at 32 F 0 C 105 minute reserve capacity and 35 amp charging capacity Batteries High capacity deep cycle Trojan PowerDrive 12 volt 117 min capacity Charger Automatic 48 volt UL and CSA listed ST...

Page 51: ...65 kg Vehicle rated capacity Level surface only 800 lb 363 kg Forward speed 17 mph 27 km Standard seating capacity 2 LIQUID CAPACITIES Transaxle 22 oz 0 67 L Engine crankcase without filter 32 oz 0 95 L Engine crankcase with filter 38 oz 1 12 L Unitized transaxle 27 oz 0 8 L Fuel tank 7 gallons 26 5 L TIRE PRESSURE Front and rear 18 20 psi 1 24 1 38 Bars 18 20 psi 1 24 1 38 Bars 2009 HUV4210 Owner...

Page 52: ...brake shoes belts brushes bushings drive buttons engine mounts mats and pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate Husqvarna warranties Also excluded from any Husqvarna warranty is damage to a vehicle or compon...

Page 53: ...ion or alteration of any vehicle beyond factory specifications including those that affect the weight distribution stability or speed of the vehicle can cause serious personal injury or death HUSQVARNA LIMITED FOUR YEAR WARRANTY FOR 2009 DEEP CYCLE 12 VOLT BATTERIES Husqvarna Inc Husqvarna hereby warrants to the original retail purchaser that the Deep Cycle 12 volt Battery installed in its new ele...

Page 54: ...TY This battery is intended to be used by persons with training and experience with batteries and only in Husqvarna electric vehicles Any other use renders the Limited Warranties expressed herein and all implied warranties null and void and same are hereby excluded ALSO EXCLUDED FROM THIS LIMITED WARRANTY ARE ANY AND ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF USE ...

Page 55: ...WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY HUSQVARNA AND EXCLUDED FROM THIS WARRANTY THE PURCHASER AND HUSQVARNA EXPRESSLY AGREE THAT THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER HUSQVARNA MAKES NO OTHER REPRESENTATION OR...

Page 56: ...ped so as to conform with all applicable regulations and free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to that part as described in Husqvarnas application for certification The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser or first placed into service The warranty...

Page 57: ... oil filler cap Evaporative System Fuel Tank Fuel Cap Fuel Lines Fuel Line Fittings Clamps Pressure Relief Valves Purge Valves Vapor Hoses Carbon Canister Canister Mounting Brackets Carbon Canister Purge Port Connector Misc Parts Belts hosing tubing fittings seals gaskets clamps and switches associated with the above systems Emission related parts will vary between vehicles therefore certain vehic...

Page 58: ...end the defective component freight prepaid to WARRANTY SERVICES HUSQVARNA FOREST GARDEN 7349 STATESVILLE Road Charlotte NC 28269 IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO HUSQVARNA AT THE TIME OF THE ORIGINAL RETAIL SALE PURCHASER MUST PROVIDE PROOF OF DATE OF PURCHASE WITH ANY WARRANTY CLAIM Page 56 2009 HUV4210 Owner s Manual ...

Page 59: ......

Page 60: ...Publication Part Number 103472524 Edition Code 0608A00000 103472524 ...

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