Husqvarna F2301V1 Owner'S Manual Download Page 129

Page: 129 / 140

TECHNICAL DATA 20

127

Nut, carburetor cover on throttle
cable wire

3 Nm (2.2 lbf ft)

Remaining nuts, chassis

10 Nm (7.4 lbf ft)

Remaining screws, chassis

10 Nm (7.4 lbf ft)

Screw, ball joint of push rod on
foot brake cylinder

10 Nm (7.4 lbf ft)

Loctite

243™

Screw, brake lever

5 Nm (3.7 lbf ft)

Screw, chain guide on link fork at
the rear

10 Nm (7.4 lbf ft)

Loctite

243™

Screw, chain sliding guard

10 Nm (7.4 lbf ft)

Loctite

243™

Screw, clutch lever

5 Nm (3.7 lbf ft)

Screw, front brake disc

14 Nm (10.3 lbf ft)

Loctite

243™

Screw, fuel tank spoiler on radia-
tor

6 Nm (4.4 lbf ft)

Screw, rear brake disc

14 Nm (10.3 lbf ft)

Loctite

243™

Screw, throttle grip

5 Nm (3.7 lbf ft)

Nut, foot brake lever stop

20 Nm (14.8 lbf ft)

Nut, rear sprocket screw

35 Nm (25.8 lbf ft)

Loctite

2701™

Nut, rim lock

12 Nm (8.9 lbf ft)

Remaining nuts, chassis

25 Nm (18.4 lbf ft)

Remaining screws, chassis

25 Nm (18.4 lbf ft)

Screw, bottom triple clamp

12 Nm (8.9 lbf ft)

Screw, chain sliding piece

15 Nm (11.1 lbf ft)

Screw, engine brace on engine

M8x20

25 Nm (18.4 lbf ft)

Loctite

243™

Screw, engine brace on frame

M8x15

25 Nm (18.4 lbf ft)

Loctite

2701™

Screw, engine sprocket cover on
frame

15 Nm (11.1 lbf ft)

Screw, fork stub

15 Nm (11.1 lbf ft)

Screw, front brake caliper

25 Nm (18.4 lbf ft)

Loctite

243™

Screw, handlebar clamp

20 Nm (14.8 lbf ft)

Screw, manifold

15 Nm (11.1 lbf ft)

Screw, subframe

M8x20

30 Nm (22.1 lbf ft)

Loctite

2701™

Screw, subframe

M8x30

30 Nm (22.1 lbf ft)

Loctite

2701™

Screw, top steering stem

20 Nm (14.8 lbf ft)

Loctite

243™

Screw, top triple clamp

17 Nm (12.5 lbf ft)

Engine bracket screw

M10

60 Nm (44.3 lbf ft)

Remaining nuts, chassis

M10

45 Nm (33.2 lbf ft)

Remaining screws, chassis

M10

45 Nm (33.2 lbf ft)

Summary of Contents for F2301V1

Page 1: ...OWNER S MANUAL 2022 TC 250 Art no 3402530en ...

Page 2: ......

Page 3: ...prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice Husqvarna Motorcycles accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints and other errors The models por trayed partly c...

Page 4: ...our counter 20 7 PREPARING FOR USE 21 7 1 Advice on preparing for first use 21 7 2 Running in the engine 22 7 3 Preparing the vehicle for difficult operating conditions 22 7 4 Preparing vehicle for rides on dry sand 23 7 5 Preparing vehicle for rides on wet sand 24 7 6 Preparing vehicle for rides on wet and muddy circuits 26 7 7 Preparing vehicle for high temperatures or slow riding 26 7 8 Prepari...

Page 5: ...3 11 29 Changing the glass fiber yarn filling of the main silencer 63 11 30 Removing the right side cover 64 11 31 Installing the right side cover 65 11 32 Removing the fuel tank 65 11 33 Installing the fuel tank 66 11 34 Checking the chain for dirt 68 11 35 Cleaning the chain 68 11 36 Checking the chain tension 69 11 37 Adjusting the chain tension 69 11 38 Checking the chain rear sprocket engine ...

Page 6: ...ne characteristic adjusting the auxiliary spring 109 16 SERVICE WORK ON THE ENGINE 111 16 1 Checking the gear oil level 111 16 2 Changing the gear oil 111 16 3 Adding the gear oil 112 17 CLEANING CARE 114 17 1 Cleaning the motorcycle 114 18 STORAGE 116 18 1 Storage 116 18 2 Preparing for use after storage 117 19 TROUBLESHOOTING 118 20 TECHNICAL DATA 120 20 1 Engine 120 20 2 Engine tightening torqu...

Page 7: ...l be optimally cared for by specially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Indicates the end of an activity including potential rework 1 2 Formats used The typographical formats used in this document are explained below ...

Page 8: ... instruction and all further instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning labels are attached in prominent locations on the product described Do not remove any information or warning labels If they are missing you or others may not recognize dangers and may therefore be injured ...

Page 9: ... Danger Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol drugs or medication Do not operate the vehicle if you are physically or mentally impaired Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is suf...

Page 10: ...ir or service work check the operating safety of the vehicle 2 9 Environment If you use your motorcycle responsibly you can ensure that problems and conflicts do not occur To protect the future of the motorcycle sport make sure that you use your motorcycle legally display environmental con sciousness and respect the rights of others When disposing of used oil other operating and auxiliary fluids a...

Page 11: ... download from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website A printed copy can also be ordered from your authorized Husqvarna Motorcycles dealer International Husqvarna Motorcycles website www husqvarna motorcycles com ...

Page 12: ...rrent Husqvarna Motorcycles accessories for your vehicle are available from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website International Husqvarna Motorcycles website www husqvarna motorcycles com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly car...

Page 13: ...dealer will be happy to answer any questions you may have regarding your vehicle and Husqvarna Motorcycles A list of authorized Husqvarna Motorcycles dealers can be found on the Husqvarna Motorcycles website International Husqvarna Motorcycles website www husqvarna motorcycles com ...

Page 14: ...4 VIEW OF VEHICLE 12 4 1 View of vehicle front left example F02288 10 1 Fuel tank filler cap 2 Air filter box cover 3 Plug in stand p 20 4 Shift lever p 19 5 Engine number p 14 6 Choke p 18 7 Fuel tap ...

Page 15: ... p 16 2 Stop button p 16 3 Fork air pressure adjuster 4 Fork compression adjuster 5 Throttle grip p 16 6 Hand brake lever p 16 7 Kick starter lever p 19 8 Foot brake lever p 19 9 Shock absorber compression adjuster bk Shock absorber rebound adjuster bl Level viewer for brake fluid rear ...

Page 16: ...ide of the steering head 5 2 Type label 401946 10 The type label 1 is fixed to the front of the steering head 5 3 Engine number H01047 10 The engine number 1 is embossed on the left side of the engine above the engine sprocket 5 4 Fork part number 401947 10 The fork part number 1 is stamped on the inner side of the fork stub ...

Page 17: ...SERIAL NUMBERS 5 15 5 5 Shock absorber article number 401948 10 The shock absorber article number 1 is stamped on the top of the shock absorber above the adjusting ring towards the engine side ...

Page 18: ...is engaged using the hand brake lever 6 3 Throttle grip S03436 11 Throttle grip 1 is fitted on the right side of the handlebar 6 4 Stop button F00002 10 The stop button 1 is fitted on the left side of the handlebar Possible states The stop button is in the basic position In this position the ignition circuit is closed and the engine can be started Stop button pressed In this position the ignition ...

Page 19: ... of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and...

Page 20: ...rom the fuel tank to the carburetor Fuel supply open ON Fuel can flow from the fuel tank to the carburetor The fuel tank empties completely 6 9 Choke K01303 10 Choke 1 is fitted on the left side of the carburetor Activating the choke function frees a drill hole in the carburetor through which the engine can draw extra fuel This results in a richer fuel air mixture which is needed for a cold start ...

Page 21: ... the first and second gears 6 11 Kick starter lever 401954 10 Kick starter lever 1 is fitted on the right side of the engine The kick starter lever can be swiveled Info Before riding swing the kick starter lever inwards towards the engine 6 12 Foot brake lever 401956 10 Foot brake lever 1 is located in front of the right footrest The foot brake lever is used to activate the rear brake ...

Page 22: ...o Remove the plug in stand before riding The tool can be attached to the plug in stand holders 6 14 Service hour counter F02269 10 The service hour counter 1 is fitted in front of the handlebar It shows the total number of service hours of the engine The service hour counter begins counting when the engine is started and stops when the engine is switched off Info The value indicated by the service...

Page 23: ...racteristic Adapt your riding speed to the road conditions and your riding ability Warning Danger of accidents The vehicle is not designed to carry passengers Do not ride with a passenger Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake lever if you do not wan...

Page 24: ...Maximum permissible overall weight 335 kg 739 lb Maximum permissible front axle load 145 kg 320 lb Maximum permissible rear axle load 190 kg 419 lb Check the spoke tension p 95 Info The spoke tension must be checked after half an hour of operation Run in the engine p 22 7 2 Running in the engine During the running in phase do not exceed the specified engine performance Guideline Maximum engine per...

Page 25: ...orrespond to the setpoint value Warning Danger of scalding During motorcycle operation the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system compo nents if the engine or the cooling system are at operating temperature Allow the cooling system and the engine to cool down before you open the radiator the radiator hoses or other components...

Page 26: ...om your authorized Husqvarna Motorcycles workshop 600868 01 Clean the chain Chain cleaner p 131 Mount the steel sprocket Grease the chain Universal oil spray p 132 Clean the radiator fins Straighten bent radiator fins carefully Condition Regular use in sand Change the piston every 10 operating hours 7 5 Preparing vehicle for rides on wet sand M01129 01 Check the radiator cap Value on the radiator ...

Page 27: ... rinse the area affected immediately with lukewarm water Change the radiator cap M01274 01 Mount the air filter rain cover Air filter rain cover 79006921000 Info Observe the fitting instructions for Husqvarna Motor cycles accessories M01107 01 Adjust the carburetor jetting and setting Info The recommended carburetor tuning is available from your authorized Husqvarna Motorcycles workshop 600868 01 ...

Page 28: ...Adjust the carburetor jetting and setting Info The recommended carburetor tuning is available from your authorized Husqvarna Motorcycles workshop 600868 01 Mount the steel sprocket Clean the motorcycle p 114 Straighten bent radiator fins carefully 7 7 Preparing vehicle for high temperatures or slow riding M01129 01 Check the radiator cap Value on the radiator cap 1 8 bar 26 psi If the indicated va...

Page 29: ...r Change the radiator cap 600868 01 Adjust the secondary drive to the road conditions Info The engine oil heats up quickly when the clutch is operated frequently due to an excessively high sec ondary ratio Clean the chain Chain cleaner p 131 Clean the radiator fins Straighten bent radiator fins carefully Check the coolant level p 97 7 8 Preparing vehicle for low temperatures or snow M01274 01 Moun...

Page 30: ...re condition p 94 Check tire pressure p 94 Check the spoke tension p 95 Info The spoke tension must be checked regularly as incorrect spoke tension will strongly impair riding safety Clean the dust boots of the fork legs p 47 Bleed the fork legs p 46 Check the air filter Check the settings of all controls and ensure that they can be operated smoothly Check all screws nuts and hose clamps regularly...

Page 31: ...ever slowly and at the same time open the throt tle carefully 8 4 Shifting riding Warning Danger of accidents If you change down at high engine speed the rear wheel blocks and the engine races Do not change into a low gear at high engine speed Info If you hear unusual noises while riding stop immediately switch off the engine and contact an autho rized Husqvarna Motorcycles workshop First gear is ...

Page 32: ...m the brake linings and the brake discs On sandy wet or slippery surfaces use the rear brake mostly if possible Always finish braking before you go into a bend Change down to a lower gear appropriate to your road speed Use the braking effect of the engine on long downhill stretches Change down one or two gears but do not over rev the engine You will have to apply the brakes far less frequently as ...

Page 33: ... Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down before covering it H02628 01 Switch off the engine Mount plug in stand on the fork legs Plug in stan...

Page 34: ...y consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the grou...

Page 35: ... brake lines for damage and leakage Check the rear brake fluid level p 85 Check the free travel of the foot brake lever p 84 Check the frame p 73 Check the link fork p 73 Check the fork bearing for play Check the heim joint for play Check the shock absorber linkage Check the tire condition p 94 Check tire pressure p 94 Check the wheel bearing for play Check the wheel hubs Check the rim run out Che...

Page 36: ...0 operating hours Every 20 operating hours After 10 operating hours Every 10 operating hours Change the front brake fluid Change the rear brake fluid Change the hydraulic clutch fluid p 76 Lubricate the steering head bearing p 54 Service the fork Perform the shock absorber service Check adjust the carburetor components Change the needle jet Change the coolant p 100 Perform minor engine service Che...

Page 37: ...e fork In this system suspension is located in the left fork leg and damping in the right fork leg As fork springs are no longer required a significant weight advantage is achieved when compared to conventional forks The response on slightly uneven surfaces is significantly improved In normal driving mode suspension is provided exclusively by an air cushion A steel spring is located in the left fo...

Page 38: ...d low speed is gradual Thus modifications in the high speed range affect the compression damping in the low speed range and vice versa 10 4 Adjusting the low speed compression damping of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor rectly The shock absorber is filled with highly compressed nitrogen Please follow the ...

Page 39: ...43 10 Turn adjusting screw 1 all the way clockwise with a socket wrench Info Do not loosen fitting 2 Turn counterclockwise by the number of turns corresponding to the shock absorber type Guideline Highspeed compression damping Comfort 2 turns Standard 1 5 turns Sport 1 turn Info Turn clockwise to increase damping turn counter clockwise to reduce damping 10 6 Adjusting the rebound damping of the sh...

Page 40: ...clockwise to increase the damping turn counterclockwise to reduce damping when the shock absorber rebounds 10 7 Measuring the rear wheel dimension unloaded Preparatory work Raise the motorcycle with a lift stand p 46 402415 10 Main work Position the sag gage in the rear axle and measure the distance to marking SAG on the rear fender Sag gauge 00029090500 Pin sag scale 00029990010 Note down the val...

Page 41: ...oad of the shock absorber p 40 10 9 Checking the riding sag of the shock absorber 402417 10 Measure dimension A of rear wheel unloaded p 38 With another person holding the motorcycle the rider wear ing full protective clothing sits on the seat in a normal sitting position feet on footrests and bounces up and down a few times The rear wheel suspension levels out Another person again measures the di...

Page 42: ...56 After removing the shock absorber clean it thoroughly 402659 10 Main work Loosen screw 1 Turn adjusting ring 2 until the spring is no longer under ten sion Hook wrench 90129051000 Info If the spring cannot be fully released the spring must be removed to accurately measure the spring length Measure the total spring length while the spring is not under tension Tension the spring by turning adjust...

Page 43: ...ll the shock absorber p 58 Remove the motorcycle from the lift stand p 46 Check the static sag of the shock absorber p 39 Check the riding sag of the shock absorber p 39 Adjust the rebound damping of the shock absorber p 37 10 12 Checking the basic setting of the fork Info For various reasons no exact riding sag can be determined for the fork 401000 01 Smaller differences in the rider s weight can...

Page 44: ...paratory work Raise the motorcycle with a lift stand p 46 F02270 10 Main work Remove protection cap 1 Push together fork airpump 2 fully Fork airpump 79412966100 Info The fork airpump is included as part of the motorcy cle s accessory pack Connect the fork airpump to the left fork leg The fork airpump indicator switches on automatically A little air escapes from the fork leg when connecting Info T...

Page 45: ...clockwise all the way to the stop Info Adjuster 1 is located at the upper end of the right fork leg Turn counterclockwise by the number of clicks correspond ing to the fork type Guideline Compression damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Info Turn clockwise to increase damping turn counter clockwise to reduce damping during compression 10 15 Adjusting the rebound damping of t...

Page 46: ...ce of A from the center Hole distance A 3 5 mm 0 138 in The handlebar can be mounted in 2 different positions In this way the handlebar can be mounted in the most comfortable position for the rider 10 17 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or straightened the material becomes fatigued The handlebar may break...

Page 47: ...andlebar supports are longer and higher on one side Position the left and right handlebar supports evenly Mount and tighten screws 2 Guideline Screw handle bar support M10 40 Nm 29 5 lbf ft Loctite 243 Position the handlebar Info Make sure the cables and wiring are positioned cor rectly Position the handlebar clamp Mount screws 1 but do not tighten yet First bolt the handlebar clamp with screws 1 ...

Page 48: ...torcycle against falling over 11 2 Removing the motorcycle from the lift stand Note Material damage The vehicle may be damaged by incorrect procedure when parking Significant damage may be caused if the vehicle rolls away or falls over The components for parking the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on the v...

Page 49: ...s remove dust and coarse dirt parti cles from the inside fork tubes Over time dirt can accumulate behind the dust boots If this dirt is not removed the seals rings behind can start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Clean and oil th...

Page 50: ...ine Remaining screws chassis M6 10 Nm 7 4 lbf ft Position the brake line and clamp Mount and tighten screws 2 Position the fork protector on the right fork leg Mount and tighten screws 3 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 11 7 Removing the fork legs Preparatory work Raise the motorcycle with a lift stand p 46 Remove the front wheel p 90 S02315 10 Main work Remove screws 1 and t...

Page 51: ...milled groove from the top must be flush with the upper edge of the upper triple clamp The air suspension is located in the left fork leg The pressure and rebound damping is located in the right fork leg F02272 11 Tighten screws 2 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8 12 Nm 8 9 lbf ft S02315 11 Position the brake caliper Mount...

Page 52: ...55 Remove the handlebar cushion K01249 10 Main work Take off cable holder 1 in front of the left radiator Remove screw 2 Remove screw 3 Remove the upper triple clamp with the handlebar and hang them to the side Info Cover the components to protect them against dam age Do not kink the cables and lines K01250 10 Remove O ring 4 Remove protective ring 5 Remove the lower triple clamp with the steering...

Page 53: ...tective ring 2 and O ring 3 K01251 10 Position the upper triple clamp with the handlebar Mount screw 4 but do not tighten yet H01182 11 Position the fork legs Air bleeder screw 5 of the right fork leg is positioned to the front Valve A of the left fork leg faces the front Info Grooves are milled into the side of the upper end of the fork legs The second milled groove from the top must be flush wit...

Page 54: ...0 Using a plastic hammer tap lightly on the upper triple clamp to avoid stresses Tighten screws 8 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Secure wiring harness and clutch line with cable holder 9 S02315 12 Position the brake caliper Mount and tighten screws bk Guideline Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Position the brake line and the clamp Mount and tighten ...

Page 55: ...ith play in the steering head bearing the bearings and the bearing seats in the frame can become damaged over time Preparatory work Raise the motorcycle with a lift stand p 46 H01167 01 Main work Move the handlebar to the straight ahead position Move the fork legs to and fro in the direction of travel Play should not be detectable on the steering head bear ing If there is detectable play Adjust st...

Page 56: ...pper triple clamp to avoid stresses Tighten screws 1 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Mount and tighten screw 2 Guideline Screw top steering stem M8 20 Nm 14 8 lbf ft Loctite 243 Finishing work Check steering head bearing play p 53 Remove the motorcycle from the lift stand p 46 Mount the handlebar cushion 11 13 Lubricating the steering head bearing H02387 01 Remove the lower t...

Page 57: ...nstalling the start number plate F02274 10 Position the brake line and brake line guide on the start num ber plate Mount and tighten screw 1 Position the start number plate The holding lugs engage in the fender Mount and tighten screw 2 11 16 Removing front fender Preparatory work Remove the start number plate p 55 K01078 10 Main work Remove screws 1 and 2 Remove front fender ...

Page 58: ... Finishing work Install the start number plate p 55 11 18 Removing the shock absorber Preparatory work Raise the motorcycle with a lift stand p 46 F02275 10 Main work Remove the cable ties Remove screws 1 with the washers Detach the frame protector in area A and take it off K01091 10 Remove screw 2 Remove fitting 3 Info Raise the link fork slightly to be able to remove the screws more easily ...

Page 59: ...er from the push rod H01540 01 Remove the connecting link of the chain Info Cover the components to protect them against dam age Take off the chain F02281 10 Remove nut 7 and pull out the swingarm pivot Push the link fork back and secure it against falling over K01279 10 Hold the shock absorber and remove screw 8 Remove the shock absorber carefully at the bottom ...

Page 60: ... M16x1 5 100 Nm 73 8 lbf ft K00949 10 Mount the chain Connect the chain with the connecting link Guideline The closed side of the chain joint lock must face in the direction of travel K01098 11 Position the foot brake cylinder Push rod 3 engages in the foot brake cylinder The dust boot is correctly positioned Mount and tighten screws 4 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft H01546 ...

Page 61: ...d position Mount and tighten screws 7 with the washers Guideline Screw frame pro tector M5 3 Nm 2 2 lbf ft Mount the new cable ties Check the free travel of the foot brake lever p 84 Finishing work Remove the motorcycle from the lift stand p 46 11 20 Removing the seat Preparatory work Remove the air filter box cover p 60 V01319 10 Main work Remove screw 1 H02218 10 Raise the rear of the seat pull ...

Page 62: ... locked in correctly V01319 10 Mount and tighten screw 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the air filter box cover p 60 11 22 Removing the air filter box cover F01647 10 Pull off the air filter box cover sideways in areas A B and C and take off toward the rear 11 23 Installing the air filter box cover K01262 10 Attach catch 1 of the air filter box in ar...

Page 63: ...luid etc correctly and in compliance with the applicable regulations Preparatory work Remove the air filter box cover p 60 K01263 10 Main work Detach retaining tab 1 Remove air filter with air filter sup port Remove air filter from air filter support 11 25 Cleaning the air filter and air filter box Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease fil...

Page 64: ...ge and tight ness Finishing work Install the air filter p 62 Install the air filter box cover p 60 11 26 Installing the air filter 102178 10 Main work Mount the clean air filter on the air filter support Grease the air filter in area A Long life grease p 131 K01267 10 Insert the air filter and position top retaining pin 1 in bush ing B The air filter is correctly positioned Secure the bottom retai...

Page 65: ...tion the main silencer in sleeve 1 Mount and tighten screws 2 with the washers Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 11 29 Changing the glass fiber yarn filling of the main silencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust system to cool down before performing any work on the vehicle Info Over time the fibers of the rock...

Page 66: ...g 4 on the inner tube Push outer tube 5over the inner tube with the new glass fiber yarn filling and the O ring Mount and tighten all screws 1 Guideline Screws on main silencer M5 7 Nm 5 2 lbf ft Finishing work Install the main silencer p 63 11 30 Removing the right side cover Preparatory work Remove the air filter box cover p 60 Remove the seat p 59 K01268 10 Main work Detach side cover in area A...

Page 67: ...at no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plent...

Page 68: ... 10 Pull both spoilers laterally off the radiator and take off the fuel tank upwards 11 33 Installing the fuel tank Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not fuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot ...

Page 69: ...ing in case of fuel spills on them K01272 11 Main work Check the throttle cable routing p 73 Position the fuel tank and fit the two spoilers laterally to the radiator Make sure that no cables or throttle cables are trapped or damaged K01271 11 Attach the fuel tank breather hose Mount and tighten screw 1 with the rubber bushing Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft K01270 11 Mount ...

Page 70: ...l and grease Clean the brake discs with brake cleaner when necessary Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info The service life of the chain depends largely on its maintenance Preparatory work Raise the motorcycle with a lift stand p 4...

Page 71: ...fo Lower chain section 1 must be taut Chain wear is not always even so you should repeat this measurement at different chain positions Chain tension 55 58 mm 2 17 2 28 in If the chain tension does not meet the specification Adjust the chain tension p 69 Finishing work Remove the motorcycle from the lift stand p 46 11 37 Adjusting the chain tension Warning Danger of accidents Incorrect chain tensio...

Page 72: ...eline Nut rear wheel spin dle M25x1 5 80 Nm 59 lbf ft Info The wide adjustment range of the chain adjusters 32 mm 1 26 in enables different secondary ratios with the same chain length Chain adjusters 4 can be turned by 180 Finishing work Remove the motorcycle from the lift stand p 46 11 38 Checking the chain rear sprocket engine sprocket and chain guide Preparatory work Raise the motorcycle with a...

Page 73: ...in If distance B is greater than the specified measurement Change the drivetrain kit Info When a new chain is mounted the rear sprocket and engine sprocket should also be changed New chains wear out faster on an old worn rear sprocket or engine sprocket F02283 10 Check the chain sliding guard for wear If the lower edge of the chain pins is in line with or below the chain sliding guard Change the c...

Page 74: ...n sliding piece Guideline Screw chain slid ing piece M8 15 Nm 11 1 lbf ft 401760 01 Check the chain guide for wear Info Wear can be seen on the front of the chain guide If the light part of the chain guide is worn Change the chain guide M01368 01 Check that the chain guide is firmly seated If the chain guide is loose Tighten the fitting on the chain guide Guideline Remaining screws chassis M6 10 N...

Page 75: ... Repairs on the link fork are not permitted 11 41 Checking the throttle cable routing Preparatory work Turn tap handle of the fuel tap to the OFF position Remove the air filter box cover p 60 Remove the seat p 59 Remove the right side cover p 64 Remove the fuel tank p 65 F02285 10 Main work Check the throttle cable routing The throttle cable must be routed along the back of the handlebar to the ri...

Page 76: ...throttle tube If a rubber grip is damaged or worn Change the rubber grip V02072 10 Check that screw 1 is firmly seated Guideline Screw fixed grip M4 5 Nm 3 7 lbf ft Loctite 243 Diamond A must be located at the top 11 43 Adjusting the basic position of the clutch lever F00009 11 Adjust the basic position of the clutch lever to your hand size by turning adjusting screw 1 Info When the adjusting scre...

Page 77: ...ur clothing change the clothing Info The fluid level rises with increasing wear of the clutch facing discs Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and clutch lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid from a sealed container H01330 10 Move the clutch flu...

Page 78: ... Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and clutch lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake...

Page 79: ...uid from the master cylinder reservoir to prevent overflow Remove the bleeding syringe Tighten the bleeder screw Mount the protection cap Correct the fluid level of the hydraulic clutch Guideline Fluid level below container rim 4 mm 0 16 in Position the cover with the membrane Mount and tighten the screws Info Clean up overflowed or spilled brake fluid immediately with water ...

Page 80: ...Adjusting the basic position of the hand brake lever S03440 11 Adjust the basic position of the hand brake lever to your hand size by turning adjusting screw 1 Info Turn the adjusting screw clockwise to increase the distance between the hand brake lever and the han dlebar Turn the adjusting screw counterclockwise to decrease the distance between the hand brake lever and the handlebar The range of ...

Page 81: ... fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the ...

Page 82: ...ater in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule You...

Page 83: ...braking effect Ensure that worn out brake linings are replaced immediately Your authorized Husqvarna Motorcy cles workshop will be glad to help F00062 10 Check the brake linings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the brake linings of the front brake p 81 Check the brake linings for damage and cracking If damage or wear is...

Page 84: ... on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is silic...

Page 85: ...ngs insert pin 5 and mount cotter pins 4 Info Always change the brake linings in pairs Operate the hand brake lever repeatedly until the brake lin ings are in contact with the brake disc and there is a pressure point S03441 10 Add brake fluid up to level A Guideline Level A brake fluid level below reservoir rim 5 mm 0 2 in Brake fluid DOT 4 DOT 5 1 p 129 Position cover 2 with membrane 3 Mount and ...

Page 86: ...ct spring 1 12 9 Adjusting the basic position of the foot brake lever Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification K00534 10 Detach spring 1 Loosen nut 4 and with push rod 5 tur...

Page 87: ...ure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Husqvarna Motorcycles workshop will be glad to help Preparatory work Check the brake linings of the rear brake p 87 F02299 10 Main work Position the vehicle vertically Check the brake fluid level in level viewer 1 If the brake fluid level has dropped below the marking A Add rear bra...

Page 88: ...ance with the service schedule Your authorized Husqvarna Motorcycles workshop will be glad to help Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines...

Page 89: ...ad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rins...

Page 90: ... damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid corrodes paint Only use clean brake fluid from a sealed conta...

Page 91: ...t cotter pins 3 Info Always change the brake linings in pairs Make sure that decoupling plate 7 is mounted on the piston side brake lining Operate the foot brake lever repeatedly until the brake lin ings are in contact with the brake disc and there is a pressure point K01316 10 Correct brake fluid level to marking A Brake fluid DOT 4 DOT 5 1 p 129 Mount and tighten screw cap 1 with membrane 2 and ...

Page 92: ...k the brake pis tons H02371 10 Loosen screw 1 by several rotations Loosen screws 2 Press on screw 1 to push the wheel spindle out of the axle clamp Remove screw 1 H02372 10 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold the front wheel and remove the wheel spindle Take the front wheel out of ...

Page 93: ...rt the spacers Clean and grease the wheel spindle Long life grease p 131 Position the front wheel and insert the wheel spindle The brake linings are correctly positioned H02371 11 Mount and tighten screw 2 Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the hand brake lever several times until the brake linings are seated correctly against the brake disc Remove the motorcycle...

Page 94: ...r sprocket Info Cover the components to protect them against dam age Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold the rear wheel and remove the wheel spindle Take the rear wheel out of the link fork Info Do not operate the foot brake lever when the rear wheel is removed H03002 10 Remove spa...

Page 95: ... Mount the chain V01325 11 Position chain adjuster 3 Mount nut 4 but do not tighten it yet Make sure that chain adjusters 3 are fitted correctly on adjusting screws 5 Check the chain tension p 69 Tighten nut 4 Guideline Nut rear wheel spin dle M25x1 5 80 Nm 59 lbf ft Info The wide adjustment range of the chain adjusters 32 mm 1 26 in enables different secondary ratios with the same chain length Ch...

Page 96: ...re age Info The tire date of manufacture is usually contained in the tire label and is indicated by the last four digits of the DOT number The first two digits indicate the week of manufacture and the last two digits the year of manufacture Husqvarna Motorcycles recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear If the tires are more than 5 year...

Page 97: ... in particular on a new vehicle Your authorized Husqvarna Motorcycles workshop will be glad to help 400694 01 Strike each spoke briefly using a screwdriver blade Info The frequency of the sound depends on the spoke length and spoke diameter If you hear different tone frequencies from different spokes of equal length and diameter this is an indica tion of different spoke tensions You should hear a ...

Page 98: ... other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with ...

Page 99: ...ter in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold 400243 10 Stand the motorcycle upright on a horizontal surface Remove the radiator cap Check the coolant level in the radiator Coolant level A above the radiator fins 10 mm 0 39 in...

Page 100: ...er the water pump cover F02295 10 Remove screw 1 Take off radiator cap 2 Completely drain the coolant Mount and tighten screw 1 with a new seal ring Guideline Screw water pump cover M6 10 Nm 7 4 lbf ft 14 5 Refilling with coolant Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eye...

Page 101: ... up to level A above the radiator fins Guideline 10 mm 0 39 in Coolant p 129 K01247 10 Mount radiator cap 3 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Allow the engine to ...

Page 102: ...t of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothin...

Page 103: ...0 mm 0 39 in Coolant p 129 E01423 10 Mount radiator cap 2 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Allow the engine to warm up and cool down again Check the cooling syst...

Page 104: ... starting or running the engine in an enclosed space Start the engine and let it run at idle speed Move the handle bar to and fro over the entire steering range The idle speed must not change If the idle speed changes Adjust the play in the throttle cable p 102 15 2 Adjusting the play in the throttle cable Info If the correct routing of the throttle cable has already been secured the fuel tank doe...

Page 105: ...the throttle cable p 102 15 3 Carburetor tuning Effects of carburetor tuning H01400 01 The different carburetor components must be tuned both to one another and for the use intended Main jet MJ The main jet MJ has the greatest influence with the throttle slide open full throttle If the insulator of a new spark plug is very light or white after a brief ride at full throttle or if the engine knocks ...

Page 106: ...ence of throttle slide adjustment K00495 01 The idling jet has the greatest influence when the throttle slide is closed The first cylindrical part of the needle and the clip position have only minimal influence When the throttle slide is 1 8 open the first cylindrical part of the needle the idling jet and the clip position have the greatest influence K00496 01 When the throttle slide is 1 4 open t...

Page 107: ...hest setting of the carburetor and the bottom left jet needle F1 corresponds to the leanest The optimal carburetor tuning is shown under the respective model B00075 10 Clip position 1 5 Clip position from above The five possible clip positions are shown here The carburetor tuning depends on the defined ambient and oper ating conditions 15 4 Carburetor idle setting 402799 10 The idle setting of the...

Page 108: ... Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Adjust the idle speed with adjusting screw 2 Guideline Choke function deactivated The choke lever is pushed in to the stop p 18 Idle speed 1 400 1 500 rpm...

Page 109: ...at no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plent...

Page 110: ...distance A between the upper edge of your boot and the shift lever Distance between shift lever and upper edge of boot 10 20 mm 0 39 0 79 in If the distance does not meet specifications Set the basic position of the shift lever p 108 15 8 Adjusting the basic position of the shift lever 401950 12 Remove screw 1 with the washers and take off shift lever 2 401951 10 Clean gear teeth A of the shift le...

Page 111: ...red color coding Auxiliary spring for aggressive performance The engine characteristic can be influenced by different spring strengths of auxiliary spring 1 15 10 Engine characteristic adjusting the auxiliary spring Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch any parts such as the exhaust system radiator engine shock absorber or brake s...

Page 112: ...d position them together in the clutch cover Auxiliary spring with yellow marking 54637072300 Auxiliary spring with green marking 54837072100 Auxiliary spring with red marking 54837072000 The recess in spring insert 5 engages in the angle lever Info Screw 6 must not be turned as this would worsen the engine characteristic Check the O ring in the cap Position the cap Mount and tighten the screws Gu...

Page 113: ...ar oil level monitoring M6 8 Nm 5 9 lbf ft 16 2 Changing the gear oil Warning Danger of scalding Engine and gear oil get very hot when the motorcycle is ridden Wear suitable protective clothing and safety gloves In the event of scalding rinse the area affected immediately with lukewarm water Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fu...

Page 114: ...ten filler plug 2 with the O ring Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and check for leaks Finishing work Check the gear oil level p 111 16 3 Adding...

Page 115: ...ng screw Guideline Screw gear oil level monitoring M6 8 Nm 5 9 lbf ft Mount and tighten filler plug 2 with the O ring Finishing work Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed s...

Page 116: ...r a long period clean it regularly Avoid direct sunshine when cleaning the motorcycle 401061 01 Close off exhaust system to keep water from entering Remove the coarse dirt particles with a gentle water jet Spray the heavily soiled parts with a normal commercial motorcycle cleaner and clean using a brush Motorcycle cleaner p 131 Info Use warm water containing normal motorcycle cleaner and a soft sp...

Page 117: ... 68 Treat bare metal except for brake discs and the exhaust sys tem with a corrosion inhibitor Preserving materials for paints metal and rubber p 131 Treat all plastic parts and powder coated parts with a mild cleaning and care product Special cleaner for glossy and matte paint finishes metal and plastic surfaces p 132 ...

Page 118: ... less workshop overload In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 131 Refuel p 32 Clean the motorcycle p 114 Change the gear oil p 111 Check the antifreeze and coolant level p 96 Empty the carburetor float chamber p 107 Check tire press...

Page 119: ...STORAGE 18 117 18 2 Preparing for use after storage 401059 01 Remove the motorcycle from the lift stand p 46 Perform checks and maintenance measures when preparing for use p 28 Make a test ride ...

Page 120: ...ter in carburetor or jets blocked Check set the carburetor compo nents Engine has no idle speed Idling jet blocked Check set the carburetor compo nents Adjusting screws on carbure tor distorted Carburetor adjust the idle speed p 106 Spark plug defective Change the spark plug Ignition system defective Check the ignition coil Check the spark plug connector Engine does not speed up Carburetor running...

Page 121: ...k the cooling system for leakage Check the coolant level p 97 Too little air stream Switch off engine when stationary Radiator fins very dirty Clean the radiator fins Foam formation in cooling sys tem Drain the coolant p 97 Refill with coolant p 98 Damaged cylinder head or cylinder head gasket Check the cylinder head and cylinder head gasket Bent radiator hose Change the radiator hose White smoke ...

Page 122: ...smission ratio first gear 14 28 second gear 16 26 third gear 18 24 fourth gear 21 24 fifth gear 22 21 Ignition system Contactless controlled fully electronic ignition with digital ignition adjustment Spark plug NGK BR 8 ECM Spark plug electrode gap 0 60 mm 0 0236 in Starting aid Kick starter system 20 2 Engine tightening torques Screw inner membrane sheets EJOTDELTA PT 35x25 1 Nm 0 7 lbf ft Screw ...

Page 123: ...Screw intake flange reed valve housing M6 6 Nm 4 4 lbf ft Screw kick starter intermediate gear steel pin M6 10 Nm 7 4 lbf ft Loctite 243 Screw kick starter stop plate M6 10 Nm 7 4 lbf ft Loctite 243 Screw outer clutch cover M6 8 Nm 5 9 lbf ft Screw shift drum locating M6 10 Nm 7 4 lbf ft Loctite 243 Screw shift lever M6 14 Nm 10 3 lbf ft Loctite 243 Screw water pump cover M6 10 Nm 7 4 lbf ft Vacuu...

Page 124: ...20 TECHNICAL DATA 122 Nut primary gear wheel M18LHx1 5 150 Nm 110 6 lbf ft Loctite 243 ...

Page 125: ...5 30 43 71 2 420 1 501 2 300 m 4 925 7 546 ft ASO IJ NDL POS MJ 1 5 32 5 43 71 3 450 1 5 35 42 71 3 450 1 5 32 5 42 71 3 440 2 32 5 42 71 3 430 1 5 32 5 43 71 2 430 1 5 30 43 71 2 420 751 1 500 m 2 464 4 921 ft ASO IJ NDL POS MJ 1 5 35 43 71 3 460 1 5 32 5 43 71 3 450 1 5 35 42 71 3 450 1 5 32 5 42 71 3 440 2 32 5 42 71 3 430 1 5 32 5 43 71 2 430 301 750 m 988 2 461 ft ASO IJ NDL POS MJ 1 5 37 5 4...

Page 126: ... Engine oil 15W 50 p 129 20 4 2 Coolant Coolant 1 2 l 1 3 qt Coolant p 129 20 4 3 Fuel Total fuel tank capacity approx 8 l 2 1 US gal Super unleaded 95 octane mixed with 2 stroke engine oil 1 60 p 130 20 5 Chassis Frame Central tube frame made of chrome molybdenum steel tubing Fork WP XACT 5448 Suspension travel front 300 mm 11 81 in rear 293 mm 11 54 in Fork offset 22 mm 0 87 in Shock absorber WP...

Page 127: ...GEOMAX MX33 The tires specified represent one of the possible series production tires Additional information is available in the Service section under www husqvarna motorcycles com 20 7 Fork Fork article number 34 15 8U 03 Fork WP XACT 5448 Compression damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Rebound damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Air pressure 10 1 b...

Page 128: ...si Static sag 35 mm 1 38 in Riding sag 105 mm 4 13 in Fitted length 477 mm 18 78 in Shock absorber fluid p 130 SAE 2 5 20 9 Chassis tightening torques Hose clamp radiator 2 4 Nm 1 77 lbf ft Screw air filter box EJOT PT K70x25 5 Nm 3 7 lbf ft Fitting stop button M3 0 4 Nm 0 3 lbf ft Hose clip inlet sleeve to carbure tor M4 2 8 Nm 2 07 lbf ft Screw carburetor cover M4 1 3 Nm 0 96 lbf ft Screw fixed ...

Page 129: ...5 Nm 25 8 lbf ft Loctite 2701 Nut rim lock M8 12 Nm 8 9 lbf ft Remaining nuts chassis M8 25 Nm 18 4 lbf ft Remaining screws chassis M8 25 Nm 18 4 lbf ft Screw bottom triple clamp M8 12 Nm 8 9 lbf ft Screw chain sliding piece M8 15 Nm 11 1 lbf ft Screw engine brace on engine M8x20 25 Nm 18 4 lbf ft Loctite 243 Screw engine brace on frame M8x15 25 Nm 18 4 lbf ft Loctite 2701 Screw engine sprocket co...

Page 130: ...ever to link fork M14x1 5 60 Nm 44 3 lbf ft Nut frame on linkage lever M14x1 5 60 Nm 44 3 lbf ft Nut linkage lever on angle lever M14x1 5 60 Nm 44 3 lbf ft Nut fork pivot M16x1 5 100 Nm 73 8 lbf ft Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Screw top steering head M20x1 5 12 Nm 8 9 lbf ft Screw in fitting cooling system M24x1 5 18 Nm 13 3 lbf ft Loctite 243 Nut rear wheel spindle M25x1 5 ...

Page 131: ...stated see specifications on the container and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use distilled water if the coolant needs to be diluted The use of premixed coolant is recommended Observe the coolant manufacturer specifications for antifreeze protection dilution and miscibility compa...

Page 132: ...ifications on the container and that exhibit the corresponding properties Super unleaded ROZ 95 Standard classification DIN EN 228 ROZ 95 Guideline Only use super unleaded fuel that matches or is equivalent to the specified standard Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100...

Page 133: ...r High viscosity grease Recommended supplier SKF LGHB 2 Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Off road chain spray Recommended supplier MOTOREX Chainlube Offroad Oil for foam air filter Recommended supplier MOTOREX Racing Bio Liquid Power Preserving materials for paints metal and rubber Recommended supplier MOTOREX...

Page 134: ...y and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Special grease 00062010053 Recommended supplier Klüber Lubrication KLÜBERFOOD NH1 34 401 Universal oil spray Recommended supplier MOTOREX Joker 440 Synthetic ...

Page 135: ... motorcycle engines the transmission and clutch are lubricated with the same oil The JASO T903 MA2 standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to their viscosity The viscosity describes only one property of oil and says nothing about quality JASO FD JASO FD is a classificatio...

Page 136: ...24 LIST OF ABBREVIATIONS 134 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 137: ...ptying 107 idle setting 105 Carburetor tuning 103 Chain checking 70 cleaning 68 Chain guide checking 70 Chain tension adjusting 69 checking 69 Choke 18 Clutch fluid level checking correcting 75 fluid changing 76 Clutch lever 16 basic position adjusting 74 Compression damping fork adjusting 43 Coolant changing 100 draining 97 refilling 98 Coolant level checking 96 97 Cooling system 96 Customer serv...

Page 138: ...ranty 10 Intended use 6 K Kick starter lever 19 L Link fork checking 73 Lower triple clamp installing 51 removing 50 Low speed compression damping shock absorber adjusting 36 M Main silencer glass fiber yarn filling changing 63 installing 63 removing 63 Manufacturer warranty 10 Map switch 17 Misuse 6 Motorcycle cleaning 114 lift stand raising with 46 lift stand removing from 46 O Owner s Manual 8 ...

Page 139: ...tension checking 95 Start number plate installing 55 removing 55 Starting 28 Steering head bearing lubricating 54 Steering head bearing play adjusting 54 checking 53 Stop button 16 Storage 116 T Technical data capacities 124 carburetor 123 chassis 124 chassis tightening torques 126 engine 120 engine tightening torques 120 fork 125 shock absorber 126 tires 125 Throttle cable routing checking 73 Thr...

Page 140: ... 3402530en 3402530en 03 2021 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria www husqvarna motorcycles com Photo Mitterbauer KISKA Husqvarna Motorcycles GmbH ...

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Husqvarna F2301V1, Owner'S Manual

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