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Husqvarna F2101V1, Owner'S Manual

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Husqvarna F2101V1 Owner'S Manual Download Page 89

BRAKE SYSTEM 12

87

–

Remove cotter pins

4

, pull out pin

5

, and remove the

brake linings.

–

Clean the brake caliper and the brake caliper bracket.

100397-01

–

Check that spring plate

6

in the brake caliper and brake

pad sliding plate

7

in the brake caliper bracket are seated

properly.

F00064-11

–

Insert the new brake linings, insert pin

5

, and mount cotter

pins

4

.

Info

Always change the brake linings in pairs.

–

Operate the hand brake lever repeatedly until the brake lin-
ings are in contact with the brake disc and there is a pressure
point.

F00148-10

–

Add brake fluid up to level

A

.

Guideline

Level

A

(brake fluid level

below reservoir rim)

5 mm (0.2 in)

Brake fluid DOT 4 / DOT 5.1 (

p. 138)

–

Position cover

2

with membrane

3

.

–

Mount and tighten screws

1

.

Info

Use water to immediately clean up any brake fluid that
has overflowed or spilled.

Summary of Contents for F2101V1

Page 1: ...OWNER S MANUAL 2022 FC 250 Art no 3402532en ...

Page 2: ......

Page 3: ...rials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice Husqvarna Motorcycles accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints and other errors The models por trayed partly contain special equipment...

Page 4: ... 20 6 14 Plug in stand 20 6 15 Service hour counter 21 7 PREPARING FOR USE 22 7 1 Advice on preparing for first use 22 7 2 Running in the engine 23 7 3 Starting power of lithium ion batteries at low temperatures 23 7 4 Preparing the vehicle for difficult operating conditions 24 7 5 Preparing the vehicle for riding on dry sand 24 7 6 Preparing the vehicle for riding on wet sand 25 7 7 Preparing the...

Page 5: ...5 Installing the air filter 65 11 26 Cleaning the air filter and air filter box 65 11 27 Removing the main silencer 66 11 28 Installing the main silencer 66 11 29 Changing the glass fiber yarn filling of the main silencer 67 11 30 Removing the right side cover 68 11 31 Installing the right side cover 68 11 32 Removing the fuel tank 69 11 33 Installing the fuel tank 70 11 34 Checking for chain dirt...

Page 6: ...c position of the shift lever 115 16 8 Adjusting the basic position of the shift lever 115 17 SERVICE WORK ON THE ENGINE 116 17 1 Changing the fuel screen 116 17 2 Checking the engine oil level 117 17 3 Changing the engine oil and oil filter cleaning the oil screen 118 17 4 Adding engine oil 120 18 CLEANING CARE 121 18 1 Cleaning the motorcycle 121 19 STORAGE 123 19 1 Storage 123 19 2 Putting into...

Page 7: ...cially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates the end of an activity including potential rework 1 2 Formats used The typographical formats used in t...

Page 8: ... instruction and all further instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning labels are attached in prominent locations on the product described Do not remove any information or warning labels If they are missing you or others may not recognize dangers and may therefore be injured ...

Page 9: ... Danger Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol drugs or medication Do not operate the vehicle if you are physically or mentally impaired Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is suf...

Page 10: ...leting a repair or service work check the operating safety of the vehicle 2 9 Environment If you use your motorcycle responsibly you can ensure that problems and conflicts do not occur To protect the future of the motorcycle sport make sure that you use your motorcycle legally display environmental con sciousness and respect the rights of others When disposing of used oil other operating and auxil...

Page 11: ... download from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website A printed copy can also be ordered from your authorized Husqvarna Motorcycles dealer International Husqvarna Motorcycles website www husqvarna motorcycles com ...

Page 12: ...rrent Husqvarna Motorcycles accessories for your vehicle are available from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website International Husqvarna Motorcycles website www husqvarna motorcycles com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly car...

Page 13: ...dealer will be happy to answer any questions you may have regarding your vehicle and Husqvarna Motorcycles A list of authorized Husqvarna Motorcycles dealers can be found on the Husqvarna Motorcycles website International Husqvarna Motorcycles website www husqvarna motorcycles com ...

Page 14: ... 1 View of vehicle front left example A00994 10 1 Hand brake lever p 16 2 Clutch lever p 16 3 Fuel tank filler cap 4 Air filter box cover 5 Plug in stand p 20 6 Engine number p 14 7 Shift lever p 20 8 Cold start button p 19 ...

Page 15: ...vehicle rear right example A00995 10 1 Combination switch p 17 2 Stop button p 16 3 Start button p 17 4 Throttle grip p 16 5 Fork article number p 14 6 Foot brake lever p 20 7 Level viewer engine oil 8 Level viewer for brake fluid rear ...

Page 16: ...side of the steering head 5 2 Type label 401946 10 The type label 1 is fixed to the front of the steering head 5 3 Engine number H01047 10 Engine number 1 is stamped onto the engine case at the top near the engine sprocket 5 4 Fork article number 401947 10 The fork article number 1 is stamped on the inside of the axle clamp ...

Page 17: ...SERIAL NUMBERS 5 15 5 5 Shock absorber article number 401948 10 The shock absorber article number 1 is stamped on the top of the shock absorber above the adjusting ring towards the engine side ...

Page 18: ...gaged using the hand brake lever 6 3 Throttle grip S01193 11 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Stop button S01194 10 The stop button 1 is fitted on the left side of the handlebar Possible states The stop button is in the basic position In this position the ignition circuit is closed and the engine can be started Stop button pressed In this position the ignition c...

Page 19: ... with traction control is activated when LED 1 and TC light up 2 ADVANCED ADVANCED mapping is activated when LED 2 lights up 2 TC ADVANCED with TC ADVANCED mapping with traction control is activated when LED 2 and TC light up The engine characteristic can be changed using button MAP on the combination switch The launch control and the traction control can also be activated using the combination sw...

Page 20: ...nsult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Note Environmental hazard Improper handling o...

Page 21: ...tart button has returned to its basic position Possible states The cold start button is activated The cold start button is pushed in all the way The cold start button is deactivated The cold start button is in its basic position 6 11 Idle speed adjusting screw V01410 10 The idle setting of the throttle valve body substantially influences the vehicle s starting behavior a stable idle speed and the ...

Page 22: ...10 Foot brake lever 1 is located in front of the right footrest The foot brake lever is used to activate the rear brake 6 14 Plug in stand H02629 10 The holder for the plug in stand 1 is the left side of the wheel spindle The plug in stand is used to park the motorcycle The plug in stand is used as a fork locker when transporting the motorcycle Info Remove the plug in stand before riding The tool ...

Page 23: ...fitted in front of the handlebar It shows the total number of service hours of the engine The service hour counter begins counting when the engine is started and stops when the engine is switched off Info The value indicated by the service hour counter cannot be cleared or adjusted ...

Page 24: ...ling characteristic Adapt your riding speed to the road conditions and your riding ability Warning Danger of accidents The vehicle is not designed to carry passengers Do not ride with a passenger Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake lever if you do...

Page 25: ...90 kg 419 lb Run in the engine p 23 7 2 Running in the engine During the running in phase do not exceed the specified engine speed and engine performance Guideline Maximum engine speed During the first operating hour 7 000 rpm Maximum engine performance During the first 3 operating hours 75 Avoid fully opening the throttle 7 3 Starting power of lithium ion batteries at low temperatures 402555 01 L...

Page 26: ...or for humidity and corrosion and to ensure it is firmly seated If humidity corrosion or damage is found Clean and dry the connector or change it if necessary Difficult operating conditions are Rides on dry sand p 24 Rides on wet sand p 25 Rides on wet and muddy circuits p 25 Rides at high temperatures or slow riding p 26 Riding at low temperatures and in snow p 26 7 5 Preparing the vehicle for ri...

Page 27: ...ilter rain cover 79006921000 Info Observe the fitting instructions for Husqvarna Motor cycles accessories 600868 01 Clean the chain Chain cleaner p 140 Mount the steel sprocket Grease the chain Universal oil spray p 141 Clean the radiator fins Straighten the bent radiator fins carefully Condition Regular use in sand Change the piston every 20 operating hours 7 7 Preparing the vehicle for riding on...

Page 28: ... The engine oil heats up quickly when the clutch is operated frequently due to an excessively high sec ondary ratio Clean the chain Chain cleaner p 140 Clean the radiator fins Straighten bent radiator fins carefully Check the coolant level p 106 7 9 Preparing the vehicle for low temperatures or snow M01274 01 Mount the air filter rain cover Air filter rain cover 79006921000 Info Observe the fittin...

Page 29: ...the tire condition p 98 Check tire pressure p 98 Check the spoke tension p 99 Info The spoke tension must be checked regularly as incorrect spoke tension will strongly impair riding safety Clean the dust boots of the fork legs p 50 Bleed the fork legs p 49 Check the air filter Check the settings of all controls and ensure that they can be operated smoothly Check all screws nuts and hose clamps reg...

Page 30: ...During the starting process the malfunction indi cator lamp lights up 8 3 Activating launch control Info The launch control helps the rider to generate optimum motorcycle acceleration at the beginning of a race The maximum speed of the engine with the throttle valve fully opened full throttle is reduced After the start it is gradually increased up to the maximum engine speed The clutch must be ope...

Page 31: ...he engine must first be restarted before the launch control can be activated 8 4 Activating traction control Info The traction control reduces excessive slip on the rear wheel in favor of more control and propulsion particularly in wet conditions When traction control is switched off the rear wheel may spin more during high acceleration and on sur faces with low grip Traction control can be switch...

Page 32: ...n To shift down apply the brakes and close the throttle at the same time Pull the clutch lever and shift into a lower gear release the clutch lever slowly and either open the throttle or shift again Switch off the engine if you are likely to be running at idle speed or stationary for a long time Guideline 1 min Avoid frequent or lengthy slipping of the clutch This causes the engine oil engine and ...

Page 33: ...correct procedure when parking Significant damage may be caused if the vehicle rolls away or falls over The components for parking the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on the vehicle when the vehicle is parked on a stand Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk Do not pa...

Page 34: ...arts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water...

Page 35: ...3 Switch off the engine Open fuel tank filler cap p 18 401522 10 Fill the fuel tank with fuel up to level A Guideline Dimension A 35 mm 1 38 in Super unleaded ROZ 95 p 139 6 8 l 1 8 US gal Close the fuel tank filler cap p 18 ...

Page 36: ... brake linings of the rear brake p 91 Check the brake discs p 82 Check the brake lines for damage and leakage Check the rear brake fluid level p 89 Check the free travel of the foot brake lever p 88 Check the frame p 77 Check the link fork p 77 Check the fork bearing for play Check the shock absorber heim joint for play Check the shock absorber linkage Check the tire condition p 98 Check tire pres...

Page 37: ... Check the idle speed Final check Check the vehicle for operating safety and take a test ride Read out the fault memory after the test ride using the Husqvarna Motorcycles diagnostics tool Make a service entry in the Husqvarna Motorcycles Dealer net One time interval Periodic interval 9 3 Recommended work every 48 months every 12 months Every 100 operating hours Every 50 operating hours After 20 o...

Page 38: ... installing the engine Change valves valve springs valve spring seats and valve spring retainers Change the connecting rod conrod bearing and crank pin Check the transmission and shift mechanism Check the oil pressure control valve Change the suction pump Check the force pump and lubrication system Change the timing chain Change all engine bearings Change the freewheel One time interval Periodic i...

Page 39: ...fork In this system suspension is located in the left fork leg and damping in the right fork leg As fork springs are no longer required a significant weight advantage is achieved when compared to conventional forks The response on slightly uneven surfaces is significantly improved In normal driving mode suspension is provided exclusively by an air cushion A steel spring is located in the left fork...

Page 40: ... is gradual Thus modifications in the high speed range affect the compression damping in the low speed range and vice versa 10 4 Adjusting the low speed compression damping of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor rectly The shock absorber is filled with highly compressed nitrogen Please follow the description...

Page 41: ...na Motorcycles workshop will be glad to help Info The effect of the high speed compression adjuster can be seen in the fast compression of the shock absorber V01399 10 Turn adjusting screw 1 all the way clockwise with a socket wrench Info Do not loosen fitting 2 Turn counterclockwise by the number of turns corresponding to the shock absorber type Guideline Highspeed compression damping FC 250 EU C...

Page 42: ...elp K00468 10 Turn adjusting screw 1 clockwise up to the last perceptible click Turn counterclockwise by the number of clicks correspond ing to the shock absorber type Guideline Rebound damping FC 250 EU Comfort 17 clicks Standard 15 clicks Sport 13 clicks Rebound damping FC 250 US Comfort 17 clicks Standard 15 clicks Sport 13 clicks Info Turn clockwise to increase the damping turn counterclockwis...

Page 43: ...ck absorber 402416 10 Measure dimension A of rear wheel unloaded p 40 Hold the motorcycle upright with aid of an assistant Measure the distance again between the rear axle and mark ing SAG on the rear fender using the sag gage Note the value as dimension B Info The static sag is the difference between measure ments A and B Check the static sag Static sag FC 250 EU 35 mm 1 38 in Static sag FC 250 U...

Page 44: ...s A and C Check riding sag Riding sag FC 250 EU 105 mm 4 13 in Riding sag FC 250 US 105 mm 4 13 in If the riding sag differs from the specified measurement Adjust the riding sag p 43 10 10 Adjusting the spring preload of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor rectly The shock absorber is filled with highly comp...

Page 45: ...250 EU 8 mm 0 31 in Spring preload FC 250 US 7 mm 0 28 in Info Depending on the static sag and or the riding sag it may be necessary to increase or decrease the spring preload Tighten screw 1 Guideline Screw shock absorber adjusting ring M5 5 Nm 3 7 lbf ft Finishing work Install the shock absorber p 61 Check the free travel of the foot brake lever p 88 Remove the motorcycle from the lift stand p 4...

Page 46: ...avel of the foot brake lever p 88 Check the static sag of the shock absorber p 41 Check the riding sag of the shock absorber p 42 Adjust the rebound damping of the shock absorber p 40 Remove the motorcycle from the lift stand p 49 10 12 Checking the basic setting of the fork Info For various reasons no exact riding sag can be determined for the fork 401000 01 Smaller differences in the rider s wei...

Page 47: ...g Preparatory work Raise the motorcycle with a lift stand p 49 V01539 10 Main work Remove protection cap 1 Push together fork airpump 2 fully Fork airpump 79412966100 Info The fork airpump is included as part of the motorcy cle s accessory pack Connect the fork airpump to the left fork leg The fork airpump indicator switches on automatically A little air escapes from the fork leg when connecting I...

Page 48: ...ng the compression damping of the fork Info The hydraulic compression damping determines the fork suspension behavior V01540 10 Turn adjuster 1 clockwise all the way to the stop Info Adjuster 1 is located at the upper end of the right fork leg Turn counterclockwise by the number of clicks correspond ing to the fork type Guideline Compression damping FC 250 EU Comfort 17 clicks Standard 12 clicks S...

Page 49: ...Rebound damping FC 250 EU Comfort 17 clicks Standard 12 clicks Sport 7 clicks Rebound damping FC 250 US Comfort 23 clicks Standard 18 clicks Sport 13 clicks Info Turn clockwise to increase the damping turn counterclockwise to reduce damping when the shock absorber rebounds 10 16 Handlebar position H01188 10 The holes on the handlebar supports are placed at a distance of A from the center Hole dist...

Page 50: ...ws 2 Take off handlebar supports 3 Position rubber bushings 4 and push through nuts 5 from below Place the handlebar supports in the required position Info The handlebar supports are longer and higher on one side Position the left and right handlebar supports evenly Mount and tighten screws 2 Guideline Screw handle bar support M10 40 Nm 29 5 lbf ft Loctite 243 Position handlebar Info Make sure the...

Page 51: ...torcycle against falling over 11 2 Removing the motorcycle from the lift stand Note Material damage The vehicle may be damaged by incorrect procedure when parking Significant damage may be caused if the vehicle rolls away or falls over The components for parking the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on the v...

Page 52: ...ts remove dust and coarse dirt parti cles from the inside fork tubes Over time dirt can accumulate behind the dust boots If this dirt is not removed the oil seals behind can start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Clean and oil the...

Page 53: ...is M6 10 Nm 7 4 lbf ft Position the brake line and clamp Mount and tighten screws 2 Position the fork protector on the right fork leg Mount and tighten screws 3 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 11 7 Removing the fork legs Preparatory work Raise the motorcycle with a lift stand p 49 Remove the front wheel p 94 S02315 10 Main work Remove screws 1 and take off the clamp Remove s...

Page 54: ...milled groove from the top must be flush with the upper edge of the upper triple clamp The air suspension is located in the left fork leg The pressure and rebound damping is located in the right fork leg S02314 11 Tighten screws 2 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8 12 Nm 8 9 lbf ft S02315 11 Position the brake caliper Mount...

Page 55: ... handlebar cushion S02316 10 Main work Remove indicator lamp holder Open cable holder 1 on the left and detach the wiring har ness Remove screw 2 Remove screw 3 Remove the upper triple clamp with the handlebar and set aside Info Cover the components to protect them against dam age Do not kink the cables and lines S02317 10 Remove O ring 4 Remove protective ring 5 Remove the lower triple clamp with...

Page 56: ...ctive ring 2 and O ring 3 S02318 10 Position the upper triple clamp with the handlebar Mount screw 4 but do not tighten yet H01182 11 Position the fork legs Air bleeder screw 5 of the right fork leg is positioned to the front Valve A of the left fork leg faces the front Info Grooves are milled into the side of the upper end of the fork legs The second milled groove from the top must be flush with ...

Page 57: ...3 S02322 10 Using a plastic hammer tap lightly on the upper triple clamp to avoid stresses Tighten screws 8 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Secure the wiring harness with cable holder 9 on the left Mount indicator lamp holder Guideline Screw indicator lamp bracket M6 5 Nm 3 7 lbf ft S02315 12 Position the brake caliper Mount and tighten screws bk Guideline Screw front brake c...

Page 58: ...lp Info If the vehicle is operated for a lengthy period with play in the steering head bearing the bearings and the bearing seats in the frame can become damaged over time Preparatory work Raise the motorcycle with a lift stand p 49 H01167 01 Main work Move the handlebar to the straight ahead position Move the fork legs to and fro in the direction of travel Play should not be detectable on the ste...

Page 59: ...mp to avoid stresses Tighten screws 1 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Mount and tighten screw 2 Guideline Screw top steering stem M8 20 Nm 14 8 lbf ft Loctite 243 Finishing work Check the steering head bearing play p 56 Remove the motorcycle from the lift stand p 49 Mount the handlebar cushion 11 13 Lubricating the steering head bearing H02387 01 Remove the lower triple clamp...

Page 60: ...mber plate 11 15 Installing the start number plate V01316 10 Position the brake line and brake line guide on the start num ber plate Mount and tighten screw 1 Position the start number plate The holding lugs engage in the fender Mount and tighten screw 2 11 16 Removing front fender Preparatory work Remove the start number plate p 58 K01078 10 Main work Remove screws 1 and 2 Take off the front fend...

Page 61: ...lbf ft Finishing work Install the start number plate p 58 11 18 Removing the shock absorber Preparatory work Raise the motorcycle with a lift stand p 49 V01369 10 Main work Remove the cable ties Remove screws 1 with the washers Detach frame protector in area A and take off K01091 10 Remove screw 2 Remove fitting 3 Info Raise the wheel slightly to be able to remove the screws more easily ...

Page 62: ...ll off foot brake cylinder from the push rod S01921 01 Remove the connecting link of the chain Take off the chain Info Cover the components to protect them against dam age V01391 10 Remove nut 7 and pull out the fork pivot Pull the link fork to the rear and secure it against falling over V01375 10 Hold the shock absorber and remove screw 8 ...

Page 63: ...0 Position link fork and mount fork pivot Info Pay attention to flat area A Mount and tighten nut 2 Guideline Nut fork pivot M16x1 5 100 Nm 73 8 lbf ft S01921 10 Mount the chain Connect the chain with connecting link 3 Guideline The closed side of the chain joint lock must face in the direction of travel K01098 01 Position the foot brake cylinder Push rod 4 engages in the foot brake cylinder Info ...

Page 64: ...crew more easily V01369 11 Attach frame protector in area C and position Mount and tighten screws 8 with the washers Guideline Screw frame pro tector M5 3 Nm 2 2 lbf ft Mount the new cable ties Finishing work Check the free travel of the foot brake lever p 88 Remove the motorcycle from the lift stand p 49 11 20 Removing the seat Caution Danger of burns The voltage regulator gets very hot when the ...

Page 65: ...g of the fuel tank and the rear in the bracket Push the seat forward Make sure that the seat is locked in correctly V01319 10 Mount and tighten screw 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the air filter box cover p 64 11 22 Removing the air filter box cover V01370 10 Pull off the air filter box cover sideways in areas A B and C and take off toward the rear...

Page 66: ...ed intake air has a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Only operate the vehicle if it is equipped with an air filter Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Preparat...

Page 67: ... 11 26 Cleaning the air filter and air filter box Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Do not clean the air filter with fuel or petroleum since these substances attack the foam Preparatory work Remove the air filter box cover p 63...

Page 68: ...rning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust system to cool down before performing any work on the vehicle V01378 10 Detach spring 1 Spring hook 50305017000C1 V01323 10 Remove screws 2 with the washers and take off the main silencer 11 28 Installing the main silencer V01324 10 Position the main silencer Mount screws 1 with the washers but do n...

Page 69: ...oise level higher the performance characteristic changes Preparatory work Remove the main silencer p 66 S02309 10 Main work Remove all the screws on the silencer cap Take off silencer cap 1 and O ring 2 Pull glass fiber yarn filling 3 out of the silencer cap Pull glass fiber yarn filling 4 from the inner tube Clean the parts that need to be reinstalled and check for damage Mount new glass fiber ya...

Page 70: ...2 K01112 10 Main work Detach side cover in area A pull off sideways in area B and take off toward the rear 11 31 Installing the right side cover K01113 10 Main work Attach side cover with the holding lugs A from below and push upward Engage the side cover in areas B and C Finishing work Mount the seat p 63 Install the air filter box cover p 64 ...

Page 71: ...vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Preparatory work Remove the air filter box cover p 63 Remove the seat p 62 Remove the right side co...

Page 72: ...tes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In cas...

Page 73: ...k spoiler on radiator M6 6 Nm 4 4 lbf ft V01379 11 Plug in connector 3 for the fuel pump Remove the wash cap set and thoroughly clean the quick release coupling using compressed air Info Under no circumstances should dirt enter into the fuel line Dirt in the fuel line clogs the injection valve Spray silicone spray onto a lint free cleaning cloth and lightly lubricate the O ring of the quick releas...

Page 74: ...free of oil and grease Clean the brake discs with brake cleaner when necessary Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info The service life of the chain depends largely on its maintenance Preparatory work Raise the motorcycle with a lift...

Page 75: ...fo Lower chain section 1 must be taut Chain wear is not always even so you should repeat this measurement at different chain positions Chain tension 55 58 mm 2 17 2 28 in If the chain tension does not meet the specification Adjust the chain tension p 73 Finishing work Remove the motorcycle from the lift stand p 49 11 37 Adjusting the chain tension Warning Danger of accidents Incorrect chain tensio...

Page 76: ...deline Nut rear wheel spin dle M25x1 5 80 Nm 59 lbf ft Info The wide adjustment range of the chain adjusters 32 mm 1 26 in enables different secondary ratios with the same chain length Chain adjusters 4 can be turned by 180 Finishing work Remove the motorcycle from the lift stand p 49 11 38 Checking the chain rear sprocket engine sprocket and chain guide Preparatory work Raise the motorcycle with ...

Page 77: ... in If distance B is greater than the specified measurement Change the drivetrain kit Info When a new chain is mounted the rear sprocket and engine sprocket should also be changed New chains wear out faster on an old worn rear sprocket or engine sprocket S02330 10 Check the chain sliding guard for wear If the lower edge of the chain pins is in line with or below the chain sliding guard Change the ...

Page 78: ...e chain sliding piece Guideline Screw chain slid ing piece M8 15 Nm 11 1 lbf ft 402421 10 Check the chain guide with a slide gauge for dimension C Minimum thickness C of the chain guide 6 mm 0 24 in If the measured value is less than the specification Change the chain guide H01420 10 Check that the chain guide is firmly seated If the chain guide is loose Tighten the screws on the chain guide Guide...

Page 79: ...eplace a damaged link fork Repair of the link fork is not authorized by Husqvarna Motorcycles 11 41 Checking the throttle cable routing Preparatory work Remove the air filter box cover p 63 Remove the seat p 62 Remove the right side cover p 68 Remove the fuel tank p 69 V01548 01 Main work Check the throttle cable routing Both throttle cables must be routed side by side on the back of the handlebar...

Page 80: ...e throttle tube If a rubber grip is damaged or worn Change the rubber grip E00265 10 Check that screw 1 is firmly seated Guideline Screw fixed grip M4 5 Nm 3 7 lbf ft Loctite 243 The diamond A must be located at the top 11 43 Adjusting the basic position of the clutch lever A00987 10 Adjust the basic position of the clutch lever to your hand size by turning adjusting screw 1 Info When the adjustin...

Page 81: ...othing change the clothing Info The fluid level rises with increasing wear of the clutch facing discs Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and clutch lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid from a sealed container F00158 10 Move the clutch fluid re...

Page 82: ...ardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations F00158 10 Move the clutch fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Take off cover 2 with membrane 3 A00988 10 Fill bleeding syringe 4 with the appropriate hydraulic fluid Syringe 5032905...

Page 83: ...bles Now and then extract fluid from the master cylinder reservoir to prevent overflow Tighten the bleeder screw and remove the bleeding syringe with the hose Mount the protection cap Correct the fluid level of the hydraulic clutch Guideline Fluid level below container rim 4 mm 0 16 in Position the cover with the membrane Mount and tighten the screws ...

Page 84: ...Adjusting the basic position of the hand brake lever F00153 10 Adjust the basic position of the hand brake lever to your hand size by turning adjusting screw 1 Info Turn the adjusting screw clockwise to increase the distance between the hand brake lever and the han dlebar Turn the adjusting screw counterclockwise to decrease the distance between the hand brake lever and the handlebar The range of ...

Page 85: ...ke fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Danger of accidents Old brake fluid reduces th...

Page 86: ...ater in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule You...

Page 87: ...braking effect Ensure that worn out brake linings are replaced immediately Your authorized Husqvarna Motorcy cles workshop will be glad to help F00062 10 Check the brake linings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the brake linings of the front brake p 85 Check the brake linings for damage and cracking If damage or wear is...

Page 88: ... on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is silic...

Page 89: ...linings insert pin 5 and mount cotter pins 4 Info Always change the brake linings in pairs Operate the hand brake lever repeatedly until the brake lin ings are in contact with the brake disc and there is a pressure point F00148 10 Add brake fluid up to level A Guideline Level A brake fluid level below reservoir rim 5 mm 0 2 in Brake fluid DOT 4 DOT 5 1 p 138 Position cover 2 with membrane 3 Mount ...

Page 90: ...ct spring 1 12 9 Adjusting the basic position of the foot brake lever Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification V01355 10 Detach spring 1 Loosen nut 4 and with push rod 5 tur...

Page 91: ...e sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Husqvarna Motorcycles workshop will be glad to help Preparatory work Check the brake linings of the rear brake p 91 V01383 10 Main work Stand the vehicle upright Check the brake fluid level in level viewer 1 If the brake fluid level has dropped below the marking A Add rear brake ...

Page 92: ...ance with the service schedule Your authorized Husqvarna Motorcycles workshop will be glad to help Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines...

Page 93: ...ch of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with ...

Page 94: ... Make sure that you do not press the brake caliper against the spokes when pushing back the brake pis ton Remove cotter pins 3 pull out pin 4 and remove the brake linings Clean the brake caliper and the brake caliper bracket H00326 10 Check that spring plate 5 in the brake caliper and brake pad sliding plate 6 in the brake caliper bracket are seated properly Info The arrow on the spring plate poin...

Page 95: ...106 10 Correct brake fluid level to marking A Brake fluid DOT 4 DOT 5 1 p 138 Mount and tighten screw cap 1 with membrane 2 and the O ring Info Use water to immediately clean up any brake fluid that has overflowed or spilled ...

Page 96: ...k the brake pis tons H02371 10 Loosen screw 1 by several rotations Loosen screws 2 Press on screw 1 to push the wheel spindle out of the axle clamp Remove screw 1 H02372 10 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold the front wheel and remove the wheel spindle Take the front wheel out of ...

Page 97: ...he spacers Clean and lightly grease the wheel spindle Long life grease p 140 Position the front wheel and insert the wheel spindle The brake linings are correctly positioned H02371 11 Mount and tighten screw 2 Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the hand brake lever several times until the brake linings are seated correctly against the brake disc Remove the motorc...

Page 98: ...r sprocket Info Cover the components to protect them against dam age Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold the rear wheel and remove the wheel spindle Take the rear wheel out of the link fork Info Do not operate the foot brake lever when the rear wheel is removed H03002 10 Remove spa...

Page 99: ...oned Mount the chain V01325 11 Position chain adjuster 3 Mount nut 4 but do not tighten it yet Make sure that chain adjusters 3 are fitted correctly on adjusting screws 5 Check the chain tension p 73 Tighten nut 4 Guideline Nut rear wheel spin dle M25x1 5 80 Nm 59 lbf ft Info The wide adjustment range of the chain adjusters 32 mm 1 26 in enables different secondary ratios with the same chain lengt...

Page 100: ...the tire age Info The tire date of manufacture is usually contained in the tire label and is indicated by the last four digits of the DOT number The first two digits indicate the week of manufacture and the last two digits the year of manufacture Husqvarna Motorcycles recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear If the tires are more than ...

Page 101: ...ularly and in particular on a new vehicle Your authorized Husqvarna Motorcycles workshop will be glad to help 400694 01 Strike each spoke briefly using a screwdriver blade Info The frequency of the sound depends on the spoke length and spoke diameter If spokes of the same length and diameter vibrate with a different tone this is an indication that the spoke tensions differ You should hear a high n...

Page 102: ... below the minimum voltage Minimum voltage before the start of the charge 9 V Dispose of 12 V batteries with less than the minimum voltage correctly Caution Danger of burns The voltage regulator gets very hot when the vehicle is driven Allow the voltage regulator to cool down before performing any work Preparatory work Remove the air filter box cover p 63 Remove the seat p 62 S02336 10 Main work H...

Page 103: ... Connect negative cable 7 to the 12 V battery Guideline Screw battery termi nal M5 2 5 Nm 1 84 lbf ft Position the voltage regulator Finishing work Mount the seat p 63 Install the air filter box cover p 64 14 3 Charging the 12 V battery Warning Risk of injury 12 V batteries contain harmful substances Keep 12 V batteries out of the reach of children Keep sparks and open flames away from 12 V batter...

Page 104: ... capacity destroying the battery The 12 V battery is maintenance free Preparatory work Remove the air filter box cover p 63 Remove the seat p 62 Remove the 12 V battery p 100 F01568 10 Main work Check the battery voltage Battery voltage 9 V Do not charge the 12 V battery Replace the 12 V battery and dispose of the old 12 V battery properly If the specifications have been met Battery voltage 9 V Co...

Page 105: ...64 14 4 Changing main fuse Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Caution Danger of burns The voltage regulator gets very hot when the vehicle is driven Allow the voltage regulator to cool down before performing any work Info The main fuse protects all electrical power consumers of the vehicle I...

Page 106: ...e 58011109110 p 133 Check that the electrical system is functioning properly Tip Insert a spare fuse so that it is available if needed Mount the protection caps Mount the starter relay onto the holder and route the cable Finishing work Mount the seat p 63 Install the air filter box cover p 64 14 5 Diagnostics connector H00933 12 The diagnostics connector 1 is located under the seat below the EFI c...

Page 107: ...he radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature Allow the cooling system and the engine to cool down before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health ...

Page 108: ...ine to cool down before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediatel...

Page 109: ...y of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold V01415 10 Position the motorcycle upright Place an appropriate container under the water pump cover Remove screw 1 Take off radiator cap 2 Completely drain the coolant Mount...

Page 110: ...e you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallo...

Page 111: ... Guideline Screw water pump cover M6 10 Nm 7 4 lbf ft Pour coolant in up to level A above the radiator fins Guideline Distance A above the radi ator fins 10 mm 0 39 in Coolant 0 95 l 1 qt Coolant p 138 Mount the radiator cap Go for a short test ride Check the coolant level p 106 ...

Page 112: ...he throttle cable p 110 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and let it run at idle speed Move the handle bar to and fro over the entire steering ra...

Page 113: ...deline Play in throttle cable 3 5 mm 0 12 0 2 in Tighten nut 2 Slide on sleeve 1 Check the throttle grip for smooth operation Finishing work Check the play in the throttle cable p 110 Install the fuel tank p 70 Install the right side cover p 68 Mount the seat p 63 Install the air filter box cover p 64 16 3 Adjusting the characteristic map of the throttle response Info On the throttle grip the char...

Page 114: ... opens the throttle valve more slowly The black guide plate opens the throttle valve more quickly F00131 10 Clean the outside of the handlebar and the inside of the grip tube Mount the grip tube on the handlebar Attach the throttle cables to the guide plate and route cor rectly V01537 10 Position half shells 3 mount and tighten screws 2 Guideline Screw throttle grip M6 5 Nm 3 7 lbf ft Slide on sle...

Page 115: ...ARD balanced response H02886 01 Activating ADVANCED mapping Press button MAP until LED2 lights up Guideline Engine speed 4 000 rpm ADVANCED direct response 16 5 Adjusting the idle speed Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction...

Page 116: ...on at idle speed needs to be retaught then the malfunction indicator lamp flashes 2x per second H02263 10 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Allow the vehicle to r...

Page 117: ...dge of boot 10 20 mm 0 39 0 79 in If the distance does not meet specifications Adjust the basic position of the shift lever p 115 16 8 Adjusting the basic position of the shift lever 401950 12 Remove screw 1 with the washers and take off shift lever 2 401951 10 Clean gear teeth A of the shift lever and shift shaft Mount the shift lever on the shift shaft in the required position and engage gearing...

Page 118: ...ed area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system V01389 10 Clean quick release coupling 1 thoroughly with compressed...

Page 119: ...s cold or warm Preparatory work Stand the motorcycle upright on a horizontal surface V01390 10 Condition The engine is cold Check the engine oil level The engine oil reaches the middle of level viewer A If the engine oil does not reach the middle of the level viewer Add engine oil p 120 V01390 11 Condition The engine is at operating temperature Check the engine oil level Info After switching off t...

Page 120: ...mpliance with the applicable regulations Info Drain the engine oil while the engine is at operating temperature Preparatory work Park the motorcycle on a level surface V01393 10 Main work Position an appropriate container under the engine Remove oil drain plug 1 with the magnet and seal ring Info Do not remove screws 2 V01394 10 Remove screw plug 3 with oil screen 4 Allow the engine oil to drain c...

Page 121: ... the parts and the sealing surfaces V01397 11 Lay the motorcycle on its side and fill the oil filter housing to about full with engine oil Fill the oil filter with engine oil and position the oil filter in the housing Oil the O ring of the oil filter cover and mount it together with oil filter cover 7 Mount and tighten the screws Guideline Screw oil filter cover M6 10 Nm 7 4 lbf ft Stand the motor...

Page 122: ...01955 10 Main work Remove filler plug 1 with the O ring Add the same engine oil used when the last oil change was carried out Engine oil SAE 10W 50 p 138 Info For optimal performance of the engine oil do not mix different types of engine oil Husqvarna Motorcycles recommends changing the engine oil Mount and tighten the filler plug together with the O ring Danger Danger of poisoning Exhaust gases a...

Page 123: ...ce of the motorcycle over a long period clean it regularly Avoid direct sunshine when cleaning the motorcycle 401061 01 Close off exhaust system to keep water from entering Remove loose dirt first with a soft jet of water Spray the heavily soiled parts with a normal commercial motorcycle cleaner and clean using a brush Motorcycle cleaner p 140 Info Use warm water containing normal motorcycle clean...

Page 124: ...te all moving parts and pivot points Clean the chain p 72 Treat bare metal except for brake discs and the exhaust sys tem with a corrosion inhibitor Preserving materials for paints metal and rubber p 140 Treat all plastic parts and powder coated parts with a mild cleaning and care product Special cleaner for glossy and matte paint finishes metal and plastic surfaces p 141 ...

Page 125: ...irs or replacements are necessary you should do this during the storage period less workshop overload In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 140 Refuel p 32 Clean the motorcycle p 121 Change the engine oil and oil filter clean the oi...

Page 126: ...nly Since the engine cannot warm up properly the water vapor produced during combustion condenses and causes valves and the exhaust system to rust 19 2 Putting into operation after storage 401059 01 Install the 12 V battery p 101 Remove the motorcycle from the lift stand p 49 Perform checks and maintenance measures when preparing for use p 27 Take a test ride ...

Page 127: ... visual check Check the electrical system Malfunction in the electronic fuel injection Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Engine does not speed up Malfunction in the electronic fuel injection Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Engine has too little power Air filter is very dirty Clean the air filter and air filter box ...

Page 128: ...cycles diagnostics tool High oil consumption Engine vent hose bent Route the vent hose without bends or change it if necessary Engine oil level too high Check the engine oil level p 117 Engine oil too thin low viscos ity Change the engine oil and oil filter clean the oil screen p 118 Piston or cylinder worn Measure the piston cylinder mounting clearance 12 V battery discharged 12 V battery is not ...

Page 129: ... for malfunc tion indicator lamp 12 Malfunction indicator lamp flashes 1x long 2x short Error level condition Coolant temperature sensor circuit fault Coolant temperature sensor input signal too low Blink code for malfunc tion indicator lamp 13 Malfunction indicator lamp flashes 1x long 3x short Error level condition Intake air temperature sensor circuit fault Intake air temperature sensor input s...

Page 130: ...l circuit fault Blink code for malfunc tion indicator lamp 41 Malfunction indicator lamp flashes 4x long 1x short Error level condition Fuel pump controller short circuit to ground open circuit Fuel pump controller open circuit short circuit to plus Blink code for malfunc tion indicator lamp 65 Malfunction indicator lamp flashes 6x long 5x short Error level condition EEPROM error Blink code for ma...

Page 131: ...Conrod bearing Slide bearing Piston pin bearing Bearing bush Pistons Forged light alloy Piston rings 1 compression ring 1 oil scraper ring Engine lubrication Pressure circulation lubrication with 2 trochoidal pumps Primary transmission 24 73 Clutch Multidisc clutch in oil bath hydraulically activated Gearbox 5 gear transmission claw shifted Transmission ratio First gear 13 32 Second gear 16 32 Thi...

Page 132: ...ft Loctite 243 Screw bearing bolt oil pump idler gear M5 6 Nm 4 4 lbf ft Loctite 243 Screw clutch spring retainer M5 6 Nm 4 4 lbf ft Screw crankshaft speed sensor M5 6 Nm 4 4 lbf ft Loctite 243 Screw gear position sensor M5 5 Nm 3 7 lbf ft Loctite 243 Screw locking lever M5 6 Nm 4 4 lbf ft Loctite 243 Screw oil pump cover M5 6 Nm 4 4 lbf ft Loctite 243 Screw stator M5 6 Nm 4 4 lbf ft Loctite 2701 ...

Page 133: ...t Loctite 243 Plug oil channel M10x1 15 Nm 11 1 lbf ft Loctite 243 Screw plug cam lever axis M10x1 10 Nm 7 4 lbf ft Screw rotor M10x1 70 Nm 51 6 lbf ft Collar and thread oiled cone degreased Screw unlocking of timing chain tensioner M10x1 8 Nm 5 9 lbf ft Spark plug M10x1 12 Nm 8 9 lbf ft Coolant temperature sensor M10x1 25 12 Nm 8 9 lbf ft Nut cylinder head M10x1 25 Tightening sequence Tighten dia...

Page 134: ...WP XACT 5448 Suspension travel front 310 mm 12 2 in rear 300 mm 11 81 in Fork offset 22 mm 0 87 in Shock absorber WP XACT 5750 Brake system Disc brakes floating brake calipers Brake discs diameter front 260 mm 10 24 in rear 220 mm 8 66 in Brake discs wear limit front 2 5 mm 0 098 in rear 3 5 mm 0 138 in Offroad tire pressure front 1 0 bar 15 psi rear 1 0 bar 15 psi Secondary ratio 14 51 Chain 5 8 ...

Page 135: ...ice section under www husqvarna motorcycles com 22 7 Fork 22 7 1 FC 250 EU Fork article number 34 15 8U 05 Fork WP XACT 5448 Compression damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Rebound damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Air pressure 10 4 bar 151 psi Fork length 940 mm 37 01 in Oil capacity external mechanism right 230 10 50 ml 7 78 0 34 1 69 fl oz Fork ...

Page 136: ...8601166S1 p 139 Grease capacity left cartridge 5 g 0 18 oz Special grease 00062010053 p 141 22 8 Shock absorber 22 8 1 FC 250 EU Shock absorber article number 18 15 7U 05 Shock absorber WP XACT 5750 Lowspeed compression damping Comfort 17 clicks Standard 15 clicks Sport 13 clicks Highspeed compression damping Comfort 2 turns Standard 1 5 turns Sport 1 turn Rebound damping Comfort 17 clicks Standar...

Page 137: ... 39 N mm 223 lb in Weight of rider 75 85 kg 165 187 lb 42 N mm 240 lb in Weight of rider 85 95 kg 187 209 lb 45 N mm 257 lb in Spring length 260 mm 10 24 in Gas pressure 10 bar 145 psi Static sag 35 mm 1 38 in Riding sag 105 mm 4 13 in Fitted length 477 mm 18 78 in Shock absorber oil Shock absorber fluid SAE 2 5 50180751S1 p 139 22 9 Chassis tightening torques Screw air filter box EJOT PT K70x25 5...

Page 138: ...243 Screw chain sliding guard M6 6 Nm 4 4 lbf ft Loctite 243 Screw front brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw fuel tank spoiler on radia tor M6 6 Nm 4 4 lbf ft Screw indicator lamp bracket M6 5 Nm 3 7 lbf ft Screw rear brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw throttle grip M6 5 Nm 3 7 lbf ft Fuel connection on fuel tank M8 15 Nm 11 1 lbf ft Nut foot brake lever stop M8 20 Nm ...

Page 139: ...40 Nm 29 5 lbf ft Loctite 243 Screw top shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Nut fuel pump M12 15 Nm 11 1 lbf ft Nut angle lever to link fork M14x1 5 60 Nm 44 3 lbf ft Nut frame on linkage lever M14x1 5 60 Nm 44 3 lbf ft Nut linkage lever on angle lever M14x1 5 60 Nm 44 3 lbf ft Nut fork pivot M16x1 5 100 Nm 73 8 lbf ft Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Screw top ste...

Page 140: ...s Only use coolant that complies with the requirements stated see specifications on the container and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use distilled water if the coolant needs to be diluted The use of premixed coolant is recommended Observe the coolant manufacturer specifications f...

Page 141: ...on SAE p 142 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded ROZ 95 Standard classification DIN EN 228 ROZ 95 Guideline Only use super unleaded fuel that matches or is equivalent to the specified standard Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do ...

Page 142: ...r High viscosity grease Recommended supplier SKF LGHB 2 Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Off road chain spray Recommended supplier MOTOREX Chainlube Offroad Oil for foam air filter Recommended supplier MOTOREX Racing Bio Liquid Power Preserving materials for paints metal and rubber Recommended supplier MOTOREX...

Page 143: ...pray Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Special grease 00062010053 Recommended supplier Klüber Lubrication KLÜBERFOOD NH1 34 401 Universal oil spray Recommended supplier MOTOREX Joker 440 Synthetic ...

Page 144: ...ice intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated with the same oil The JASO T903 MA2 standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils accordin...

Page 145: ... 143 Launch control Vehicles electronics functions for achieving the best possible acceleration from a standing position OBD On board diagnosis Vehicle system which monitors the specified param eters of the vehicle electronics ...

Page 146: ...27 LIST OF ABBREVIATIONS 144 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 147: ...condition that requires prompt intervention Active driving aids are also represented by yellow or orange symbols Malfunction indicator lamp lights up flashes orange The OBD has detected an error in the vehicle electronics Malfunction indicator lamp flashes orange rapidly Launch control is activated ...

Page 148: ...e checking 91 C Capacity coolant 109 132 engine oil 119 132 Chain checking 74 cleaning 72 Chain guide checking 74 Chain tension adjusting 73 checking 73 Characteristic map of the throttle response adjusting 111 Clutch fluid level checking correcting 79 fluid changing 80 Clutch lever 16 basic position adjusting 78 Cold start button 19 Compression damping fork adjusting 46 Coolant antifreeze and coo...

Page 149: ...High speed compression damping shock absorber adjusting 39 I Idle speed adjusting 113 Idle speed adjusting screw 19 Implied warranty 10 Intended use 6 L Launch control activating 28 Link fork checking 77 Lower triple clamp installing 54 removing 53 Low speed compression damping shock absorber adjusting 38 M Main fuse changing 103 Main silencer glass fiber yarn filling changing 67 installing 66 rem...

Page 150: ... static sag checking 41 Shock absorber article number 15 Spare parts 10 Spoke tension checking 99 Start button 17 Start number plate installing 58 removing 58 Starting 27 Starting power of lithium ion batteries at low temperatures 23 Steering head bearing lubricating 57 Steering head bearing play adjusting 57 checking 56 Stop button 16 Storage 123 T Technical data capacities 132 chassis 132 chassi...

Page 151: ... 3402532en 3402532en 04 2021 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria www husqvarna motorcycles com Photo Mitterbauer KISKA Husqvarna Motorcycles GmbH ...

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