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11

AIR FILTER (See Fig. 12)

Your engine will not run properly using a dirty air fi lter. 
Replace paper cartridge every 100 hours of operation or 
every season, which ev er occurs fi rst.  Service air cleaner 
more often under dusty conditions.

1.    Loosen screws and remove cover.

2.    Carefully remove cartridge.

3.    Clean by gently tapping on a fl at surface. If very dirty, 

replace cartridge.

CAUTION:  Petroleum solvents, such as 
ker o sene, are not to be used to clean 
car tridge. They may cause  de te ri o ra tion 
of the cartridge. Do not oil car tridge. 
Do not use pres sur ized air to clean or 
dry car tridge.

4.    Install cartridge, then replace cover.

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES

-20

0

30

40

80

100

-30

-20

0

20

30

40

F
C

32

-10

10

60

5W-30

SAE 30

MAINTENANCE

FIG. 11

CONTAINER

ENGINE

LUBRICATION

Use only high quality detergent oil rated with API service 
classifi cation SG–SL. Select the oil's SAE viscosity grade 
according to your expected operating temperature.

NOTE:

  Multi-viscosity oils (5W30, 10W30 etc.) improve 

starting in cold weather, and you should check your engine 
oil level frequently to avoid possible engine damage from 
running low on oil.

Change the oil after every 25 hours of operation or at least 
once a year if the lawn mower is not used for 25 hours in 
one year.

Check the crankcase oil level before starting the engine 
and after each fi ve (5) hours of continuous use. Tighten oil 
plug securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 11)

NOTE

:  Before tipping lawn mower to drain oil, empty fuel 

tank by running engine until fuel tank is empty.

1.    Disconnect spark plug wire from spark plug and place 

wire where it cannot come in contact with plug.

2.    Remove engine oil cap; lay aside on a clean surface.

3.    Tip lawn mower on its side as shown and drain oil into 

a suitable container. Rock lawn mower back and forth 
to remove any oil trapped inside of engine.

CARTRIDIGE

COVER

SCREWS

BASE

FIG. 12

4.    Wipe off any spilled oil from mower or side of engine.

5.   Slowly pour oil down the oil fi ll spout, stopping every 

few ounces to check the oil level with the dipstick.

6.    Stop adding oil when you reach the FULL mark on the 

dipstick.  Wait a minute to allow oil to settle.

7.    Continue adding small amounts of oil, rechecking the 

dipstick until oil level settles at FULL.  DO NOT over-
fi ll, or engine will smoke heavily from the muffl er on 
startup.

8.    Always be sure to retighten oil dipstick before starting 

engine.

9.    Re con nect spark plug wire to spark plug.

MUFFLER

Inspect and replace corroded muffl er as it could create a 
fi re hazard and/or damage.

SPARK PLUG

Replace spark plug at the beginning of each mowing season 
or after every 100 hours of operation, whichever occurs 
fi rst.  Spark plug type and gap setting are shown in the 
“PROD UCT SPEC I FI CA TIONS” section of this manual.

CLEANING

IMPORTANT:

  FOR BEST PERFORMANCE, KEEP MOWER 

HOUSING FREE OF BUILT-UP GRASS AND TRASH.  CLEAN 
THE UNDERSIDE OF YOUR MOWER AFTER EACH USE.

CAUTION:  Disconnect spark plug wire 
from spark plug and place wire where it 
cannot come in contact with plug.

•      Clean the underside of your lawn mower by scraping 

to remove build-up of grass and trash.

•         Clean engine often to keep trash from accumulating.  A 

clogged engine runs hotter and shortens engine life.

•         Keep fi nished surfaces/wheels free of gasoline, oil, etc.

•      We do not recommend using a garden hose to clean 

lawn mower unless the electrical system, muffl er, air 
fi lter and carburetor are covered to keep water out.  
Water in engine can result in shortened engine life.

CLEAN UNDER DRIVE COVER

Clean under drive cover at least twice a season. Scrape un-
derside of cover with putty knife or similar tool to remove any 
build-up of trash or grass on underside of drive cover.

Summary of Contents for 7021CH1

Page 1: ...7021CH1 Owner s Manual 532 19 39 67 10 22 04 BY Printed in U S A ...

Page 2: ...s in place See manufacturer s instructions for proper operation and installation of accessories Only use accessories approved by the manufacturer Stop the blade s when crossing gravel drives walks or roads Stop the engine motor whenever you leave the equip ment before cleaning the mower or unclogging the chute Shuttheengine motor offandwaituntilthebladecomes to complete stop before removing grass ...

Page 3: ...eredequipmentfromthetruckortrailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank orcontaineropeningatalltimesuntilfuelingiscomplete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi ately Never over...

Page 4: ...arts HOWTO SET UPYOUR LAWN MOWER TO UNFOLD HANDLE See Fig 1 IMPORTANT UNFOLD HANDLE CAREFULLY SO AS NOT TO PINCH OR DAMAGE CONTROL CABLES 1 Raise handles until lower handle section locks into place in mowing position 2 Remove protective padding raise upper handle sec tion into place on lower handle and tighten both handle knobs 3 Remove handle padding holding operator presence control bar to upper...

Page 5: ... from the carburetor to the cylinder for use when starting a cold engine MULCHER DOOR allows conversion to discharge or bagging operation HOUSING GRASS CATCHER OPERATOR PRESENCE CONTROL BAR must be held down to the handle to start the engine Release to stop the engine DRIVE CONTROL LEVER used to engage power pro pelled forward motion of lawn mower OPERATOR PRESENCE CONTROL BAR WHEEL ADJUSTER ON EA...

Page 6: ... down to the handle and push ing the drive control lever forward until it clicks then releasing the lever Forward motion will stop when the operator presence control bar is released To stop forward motion without stopping engine release the operator presence con trol bar slightly until the drive control disengages Hold operator presence control bar down against handle to continue mowing without se...

Page 7: ...his manual 4 Pour oil slowly Do not overfill Wait one minute to allow oil to settle Insert and tighten dipstick then remove it to check oil level IMPORTANT Check oil level before each use Add oil if needed Fill to full line on dipstick Changetheoilafterevery25hoursofoperationoreach season You may need to change the oil more often under dusty dirty conditions See TO CHANGE EN GINE OIL in the Mainte...

Page 8: ... of mulched grass For extremely heavy mulching reduce your width of cut by overlap ping previously cut path and mow slowly ADD GASOLINE See Fig 8 Fill fuel tank to bottom of tank filler neck Do not over fill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness CAUTION ...

Page 9: ...ed to operator abuse or negligence To receive full value from the warranty operator must maintain mower as instructed in this manual Some adjustments will need to be made periodically to properly maintain your unit At least once a season check to see if you should make any of the adjustments described in the Service and Ad justments section of this manual At least once a year replace the spark plu...

Page 10: ...re aligned 2 Position the blade on the blade adapter aligning the two 2 holes in the blade with the raised lugs on the adapter MAINTENANCE 3 Besurethetrailingedgeofblade oppositesharpedge is up toward the engine 4 Installthebladeboltwiththelockwasherandhardened washer into blade adapter and crankshaft 5 Use block of wood between blade and lawn mower housing and tighten the blade bolt turning clock...

Page 11: ...p lawn mower on its side as shown and drain oil into a suitable container Rock lawn mower back and forth to remove any oil trapped inside of engine CARTRIDIGE COVER SCREWS BASE FIG 12 4 Wipe off any spilled oil from mower or side of engine 5 Slowly pour oil down the oil fill spout stopping every few ounces to check the oil level with the dipstick 6 Stop adding oil when you reach the FULL mark on t...

Page 12: ... result in personal injury If you believe that the engine is running too fast or too slow take your lawn mower to an authorized service center for repair and adjustment CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your lawn mower to an authorized service center for repair and or adjustment IMPORTANT NEVERTAMPERWITHT...

Page 13: ...r products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in mini mizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to...

Page 14: ... blade bolt uneven 2 Wheel heights uneven 2 Set all wheels at same height 3 Buildup of grass leaves and trash under 3 Clean underside of mower housing mower Excessive 1 Worn bent or loose blade 1 Replace blade Tighten blade bolt vibration 2 Bent engine crankshaft 2 Contact a qualified service center Starter rope 1 Engine flywheel brake is on when control 1 Depress control bar to upper handle befor...

Page 15: ...15 SERVICE NOTES ...

Page 16: ...16 ROTARY LAWN MOWER MODEL NUMBER 7021CH1 96143000600 PRODUCT NUMBER 961 43 00 06 ...

Page 17: ... 5 16 18 x 33 30 532 18 25 41 Axle Arm Assembly Rear RH 31 532 18 55 75 Selector Knob 32 532 18 25 37 Selector Spring 33 873 80 05 00 Locknut 34 532 18 25 42 Axle Arm Assembly Rear LH 35 532 19 18 53 Hubcap 36 532 18 41 93 Bolt 37 532 15 00 78 Thread Cutting Screw w Sems 5 16 18 x 3 4 38 819 11 22 06 Washer 41 532 19 23 25 Screw Debris Shield 43 532 18 87 84 Debris Shield 44 532 18 55 83 Kit Lawn ...

Page 18: ...18 ROTARY LAWN MOWER MODEL NUMBER 7021CH1 96143000600 PRODUCT NUMBER 961 43 00 06 ...

Page 19: ...ion 41 532 15 15 20 Kit Wheel Adjuster RH Includes Knob and Bearing 54 532 19 47 24 Grassbag Assembly 55 532 17 57 39 Driveshaft Cover 57 532 18 88 15 Frame Grassbag 60 532 18 34 97 Case Lower 61 532 18 34 98 Case Upper 62 532 18 34 99 Gear 27 Teeth 63 532 18 35 00 Lever Clutch 64 532 18 35 01 Spring Return 65 532 18 35 02 Shaft Input 66 532 18 35 03 Dog Movable 67 532 18 35 04 Dog Fixed 68 532 18...

Page 20: ...at the time of pur chase all claims must be sent to the appropriate manufacturer 4 Lawn and garden attachments are covered by a third party which gives a warranty all claims for war ranty should be sent to the manufacturer and 5 Emission Control System components necessary to comply with CARB TIER II and EPA regulations which are manufactured by third party engine manufacturer SECTION 4 EXCEPTIONS...

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