Husqvarna 524S Page 22 Owner'S Manual Download | Manualshive

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REPAIR PARTS

CONTROL PANEL / DISCHARGE CHUTE

SNOW THROWER - MODEL NUMBER

524S

(96193000100), PRODUCT NO. 961 93 00-01

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Summary of Contents for 524S

Page 1: ...524S Owner s Manual ...

Page 2: ...own from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoro...

Page 3: ...ng 10 Never direct the discharge toward people or areas where property damage can occur Keep children and others away 11 Do not overload the machine capacity by attempting to clear snow at too fast a rate 12 Never operate the machine at high transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is tra...

Page 4: ...e been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness ASSEMBLY PRE OPERATION REMOVE SNOW THROWER FROM CARTON 1 Remove all accessible loose parts and parts boxes from carton 2 Cut down all four corners of carton and lay panels flat 3 Removeth...

Page 5: ...1 and 2 1 Remove plastic tie securing rod to lower handle 2 Insert rod into speed control bracket and secure with retainer spring SPEED CONTROL ROD HANDLE KNOB LOWER HANDLE PLASTIC TIE UPPER HANDLE FIG 1 INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into pivo...

Page 6: ... thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m AUGER CONTROL ROD CONTROL ARM RUBBER SLEEVE LOOP OPENING UP FIG 5 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up ...

Page 7: ...s Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARG...

Page 8: ...uel from the carburetor to the cylinder for use when starting a cold engine Throttle engine control used to select either FAST or SLOW engine speed and to STOP the engine Choke control used for starting a cold engine MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute FIG 8 TRACTION DRIVE CONTROL LEVER DISCHARGE CHUTE CONTROL LE...

Page 9: ...peration clear of all persons small children and pets at all times including startup WARNING Ifthedischargechuteorau ger become clogged shut off engine andwaitforallmovingpartstostop Use the clean out tool NOT YOUR HANDS to unclog the chute and or auger The DIRECTION in which snow is to be thrown is controlled by the discharge chute control lever To change the discharge chute position press down w...

Page 10: ...r rotation is controlled by the auger control lever located on the right side handle Squeeze auger control lever to handle to engage the auger and throw snow Release the auger control lever to stop throwing snow HIGH POSITION CHUTE DEFLECTOR LOW POSITION KNOB FIG 13 USING THE CLEAN OUT TOOL See Fig 15 In certain snow conditions the discharge chute may be come clogged with ice and snow Use the clea...

Page 11: ...assure fuel freshness WARNING Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame CAUTION Alcohol blended fuels called gas ohol or using ethanol or methanol can attract moisture which leads to separation and for mation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emp...

Page 12: ...t harm the engine or starter IF RECOIL STARTER HAS FROZEN If the recoil starter has frozen and will not turn the engine proceed as follows 1 Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible 2 Release the recoil starter handle and let it snap back against the starter If the engine still fails to start repeat the above steps OPERATION SNOW THROWING TIPS Alw...

Page 13: ... schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners 3 Checkcontrolstobesuretheyarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART SNOW THROWER ...

Page 14: ...contact with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow thrower and engine 6 Install left wheel if removed for draining oil Be sure to install klick pin into proper hole in wheel axle See TO REMOVE WHEELS in the Service and Adjustments section of this manual 7 Remove oi...

Page 15: ... wire from spark plug and place wire where it cannot come in contact with plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shoulder shear bolt Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Connect spark plug wire to spark plug IMPELLER SHEAR BOLTS The impeller i...

Page 16: ... snow thrower together separate the snow thrower and repeat step 10 Belt must be fully seated in pulley groove when bringing the snow thrower together 12 Install the two 2 hex bolts and lock washers and tighten securely 13 INSTALLENGINEPULLEY Placebeltinpulleygroove and slide pulley on crankshaft Install flat washer lock washer and bolt and tighten securely 30 35 ft lbs torque Make sure belt is in...

Page 17: ...o reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section of this manual CYLINDER 1 Remove spark plug 2 Pour one ounce 29 ml of oil through spark plug hole into cylinder 3 Pull recoil starter handle slowly a few times to distribute oil 4 Replace with new spa...

Page 18: ...s in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank carburetor refill with fresh clean gasoline 5 Carburetor is in need of 5 Contact a qualified service centre adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fastener...

Page 19: ...19 SERVICE NOTES ...

Page 20: ...EL NUMBER 524S 96193000100 PRODUCT NO 961 93 00 01 6 6 6 5 9 12 7 8 6 11 27 57 10 10 13 4 14 16 15 36 37 50 47 42 42 44 27 27 43 43 46 38 45 41 40 39 34 32 49 19 48 51 33 35 56 27 30 31 28 19 55 28 19 55 22 18 21 19 54 54 26 25 24 23 20 25 24 26 23 29 21 19 20 18 10 ...

Page 21: ... Assembly LH 32 532 17 46 99 O Ring 33 532 17 47 00 Bushing Flange 3 4 34 532 17 46 81 Washer Thrust 3 4 35 532 17 46 84 Bearing Thrust 3 4 36 532 17 46 60 Shaft Impeller 37 532 17 46 83 Washer Thrust 5 8 38 532 17 46 86 Bushing Flange 5 8 39 532 15 00 78 Screw Hex Head 5 16 18 x 3 4 40 532 08 64 47 Plug Case 41 532 17 46 88 Housing Gearbox RH 42 532 17 46 98 Seal Oil 43 532 17 47 01 Bushing Flang...

Page 22: ...22 REPAIR PARTS CONTROL PANEL DISCHARGE CHUTE SNOW THROWER MODEL NUMBER 524S 96193000100 PRODUCT NO 961 93 00 01 1 2 6 7 4 5 6 8 8 19 2 2 26 28 27 27 25 20 29 14 3 31 30 18 17 10 15 11 12 21 9 16 14 13 ...

Page 23: ... 532 17 91 45 Seal Deflector 18 532 12 84 15 Rivet Blind 19 532 18 33 33 Knob Speed Control Lever 20 872 27 05 06 Bolt Carriage 5 16 18 x 3 4 21 532 15 54 15 Washer Flat 5 16 25 532 15 53 77 Nut Lock 5 16 18 26 532 19 88 75 Lever Assembly Speed Control 27 532 16 96 75 Retainer Hairpin 28 532 18 04 45 Rod Upper Speed Control 29 532 18 77 16 Rod Lower Speed Control 30 532 19 27 10 Clamp Clean Out To...

Page 24: ...DLES SNOW THROWER MODEL NUMBER 524S 96193000100 PRODUCT NO 961 93 00 01 32 31 32 30 31 10 11 15 23 22 27 41 27 22 11 15 7 6 36 2 5 5 3 1 4 4 4 4 3 8 28 28 9 18 19 20 21 26 24 24 25 5 5 12 12 13 15 48 47 16 17 16 17 15 14 ...

Page 25: ...532 18 04 28 End Control Rod 21 873 35 05 00 Nut Hex Jam 5 16 18 22 872 12 06 18 Bolt Carriage 3 8 16 x 2 1 4 23 532 18 40 87 Handle Tube Lower 24 532 18 04 47 Sleeve Spring 25 532 18 09 26 Spring Traction Drive 26 532 17 86 69 Spring Auger Control 27 871 21 06 16 Screw Hex Head 3 8 16 x 1 28 532 17 53 31 Bushing Pivot 30 532 18 33 52 Console Panel 31 532 17 52 62 Screw Hex Head Tapping 10 24 x 1 ...

Page 26: ...ODEL NUMBER 524S 96193000100 PRODUCT NO 961 93 00 01 4 4 4 1 2 5 3 5 1 2 3 1 20 21 17 19 18 18 7 7 2 2 2 24 23 12 32 27 44 22 16 15 2 4 4 13 1 2 5 3 42 42 3 5 8 9 10 6 3 41 14 43 11 35 33 15 41 22 34 29 22 31 26 25 28 30 40 39 38 36 37 33 ...

Page 27: ...0 81 Gear Axle 58 Teeth 25 532 17 86 95 Pin Pivot Lever 26 532 19 77 63 Plate Assembly Drive 27 532 17 93 52 Shaft Axle 28 532 19 77 64 Shaft Short Hex 29 532 18 40 77 Lever Shifter Plate 30 532 18 40 76 Bracket Shifter Support 31 872 27 05 05 Bolt Carriage 5 16 18 x 5 8 32 532 18 92 82 Key Square 33 532 18 89 09 Bearing Flange 34 532 18 40 75 Plate Drive Mounting 35 532 18 25 04 Spacer Bearing 36...

Page 28: ...OWER MODEL NUMBER 524S 96193000100 PRODUCT NO 961 93 00 01 6 19 17 10 21 22 23 2 1 3 4 6 7 8 9 12 13 15 27 26 25 24 18 7 6 20 14 47 47 48 46 40 44 49 50 51 52 35 55 34 33 32 38 36 41 6 37 39 42 43 11 53 54 11 44 45 41 30 29 31 31 16 10 21 28 57 6 11 ...

Page 29: ...SNOW THROWER MODEL NUMBER 524S 96193000100 PRODUCT NO 961 93 00 01 KEY PART NO NO DESCRIPTION 28 532 15 54 52 Guide Belt 29 532 19 22 13 Belt Cover Assembly Includes Toolbox Cover 30 532 17 88 30 Cover Toolbox 31 817 49 04 08 Screw Hex Head 1 4 20 x 1 2 32 532 17 92 56 Bolt Shoulder 5 16 18 33 532 18 78 53 Bellcrank Shifter 34 532 18 04 01 Screw Hex Head 1 4 28 x 3 4 35 532 19 57 67 Arm Auger Cont...

Page 30: ...30 REPAIR PARTS WHEELS DECALS SNOW THROWER MODEL NUMBER 524S 96193000100 PRODUCT NO 961 93 00 01 3 2 4 4 5 5 6 6 4 4 1 2 5 3 1 4 2 1 10 7 6 8 9 10 ...

Page 31: ...1 Decal Danger 5 532 19 85 75 Decal Husqvarna 524S 6 532 18 10 32 Decal Instruction 7 532 15 57 98 Decal Traction Lever 8 532 15 58 00 Decal Auger Lever 9 532 18 10 36 Decal Speed Control 10 532 15 57 94 Decal Husqvarna Crown 2 532 19 83 76 Owner s Manual REPAIR PARTS WHEELS DECALS SNOW THROWER MODEL NUMBER 524S 96193000100 PRODUCT NO 961 93 00 01 NOTE All component dimensions given in U S inches ...

Page 32: ... information supplied at the time of pur chase all claims must be sent to the appropriate manufacturer 4 Lawn and garden attachments are covered by a third party which gives a warranty all claims for war ranty should be sent to the manufacturer and 5 Emission Control System components necessary to comply with CARB TIER II and EPA regulations which are manufactured by third party engine manufacture...

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