Husqvarna 3402403en Owner'S Manual Download Page 28

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5 SERIAL NUMBERS

5.3

Key number

402642-10

The key number

can be found on the

KEYCODECARD

Info

You need the key number to order a spare key. Keep
the

KEYCODECARD

in a safe place.

5.4

Engine number

401949-10

The engine number

is stamped on the left side of the engine

under the engine sprocket.

Summary of Contents for 3402403en

Page 1: ...OWNER S MANUAL 2020 701 Enduro LR Art no 3402403en ...

Page 2: ......

Page 3: ... ever minor differences due to further developments in design cannot be ruled out completely All specifications contained herein are non binding Husqvarna Motorcycles GmbH specifically reserves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as ...

Page 4: ...ISO 9001 12 100 6061 Husqvarna Motorcycles applies quality assurance processes that lead to the highest possible product quality as defined in the ISO 9001 international quality management standard Issued by TÜV Management Service Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria This document is valid for the following models 701 Enduro LR EU F2603T2 ...

Page 5: ...iliary substances 17 3 3 Spare parts accessories 17 3 4 Service 18 3 5 Figures 18 3 6 Customer service 19 4 VIEW OF VEHICLE 20 4 1 View of vehicle front left example 20 4 2 View of vehicle rear right example 22 5 SERIAL NUMBERS 24 5 1 Vehicle identification number 24 5 2 Type label 25 5 3 Key number 26 5 4 Engine number 26 5 5 Fork part number 27 5 6 Shock absorber article number 27 6 CONTROLS 28 ...

Page 6: ...kilometers or miles 50 7 6 Setting the clock 51 7 7 Setting the service display 52 7 8 Speed time and DST distance 1 53 7 9 Speed time and DST2 distance 2 55 7 10 AVG average speed ART operating hours and ODO total distance covered 56 8 PREPARING FOR USE 57 8 1 Advice on preparing for first use 57 8 2 Running in the engine 59 8 3 Loading the vehicle 60 9 RIDING INSTRUCTIONS 63 9 1 Checks and maint...

Page 7: ...usting the spring preload of the shock absorber 95 11 12 Adjusting the riding sag 97 11 13 Handlebar position 98 11 14 Adjusting the handlebar position 99 12 SERVICE WORK ON THE CHASSIS 102 12 1 Raising the motorcycle with a lift stand 102 12 2 Removing the motorcycle from the lift stand 102 12 3 Bleeding the fork legs 103 12 4 Cleaning the dust boots of the fork legs 104 12 5 Removing the fork pr...

Page 8: ...the free travel of foot brake lever 144 13 9 Adjusting the basic position of the foot brake lever 145 13 10 Checking the rear brake fluid level 147 13 11 Adding rear brake fluid 148 13 12 Checking the rear brake linings 150 13 13 Changing the rear brake linings 151 14 WHEELS TIRES 156 14 1 Removing the front wheel 156 14 2 Installing the front wheel 158 14 3 Removing the rear wheel 160 14 4 Instal...

Page 9: ...oling system 207 16 6 Changing the coolant 209 17 TUNING THE ENGINE 213 17 1 Changing the riding mode 213 17 2 Adjusting traction control 214 17 3 Checking the basic position of the shift lever 215 17 4 Adjusting the basic position of the shift lever 216 18 SERVICE WORK ON THE ENGINE 217 18 1 Changing the fuel screen 217 18 2 Checking the engine oil level 219 18 3 Changing the engine oil and oil f...

Page 10: ...m 254 22 6 Tires 255 22 7 Fork 255 22 8 Shock absorber 256 22 9 Chassis tightening torques 258 23 SUBSTANCES 266 24 AUXILIARY SUBSTANCES 269 25 STANDARDS 271 26 INDEX OF SPECIAL TERMS 272 27 LIST OF ABBREVIATIONS 273 28 LIST OF SYMBOLS 274 28 1 Red symbols 274 28 2 Yellow and orange symbols 274 28 3 Green and blue symbols 275 INDEX 276 ...

Page 11: ...symbol requires specialist knowledge and technical understanding In the interests of your own safety have these jobs performed by an authorized Husqvarna Motorcycles workshop There your motorcycle will be optimally cared for by specially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page Indicates information with more ...

Page 12: ... rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand available on the open market Underlined terms Refer to technical details of the vehicle or indicate technical terms which are explained in the glossary ...

Page 13: ...l be glad to advise you 2 2 Misuse The vehicle must only be used as intended Dangers can arise for people property and the environment through use not as intended Any use of the vehicle beyond the intended and defined use constitutes misuse Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the respective use 2 3 Safety advice A number o...

Page 14: ...invariably lead to fatal or serious permanent injury if the appropriate measures are not taken Warning Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken Caution Identifies a danger that may lead to minor injuries if the appropriate measures are not taken Note Identifies a danger that will lead to considerable machine and material damage...

Page 15: ...ivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below 1 Removal or puncturing of the main silencers baffles header pipes or any other components which conduct exhaust gases 2 Removal or puncturing of pa...

Page 16: ...g the engine in an enclosed space Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch any parts such as the exhaust system radiator engine shock absorber or brake sys tem before the vehicle parts have cooled down Let the vehicle parts cool down before you perform any work on the vehicle Only operate the vehicle when it is in perfect technical c...

Page 17: ...he engine must be at a standstill models without ignition lock or remote key Special tools are necessary for certain tasks The tools are not a component of the vehicle but can be ordered using the number in parentheses Example bearing puller 15112017000 During assembly use new parts to replace parts which cannot be reused e g self locking screws and nuts seals sealing rings O rings pins and lock w...

Page 18: ...anual It is important that you read this Owner s Manual carefully and completely before making your first trip The Owner s Manual contains useful information and many tips on how to operate handle and service your motor cycle Only then will you find out how to customize the vehicle ideally for your own use and how you can pro tect yourself from injury Keep the Owner s Manual in an accessible place...

Page 19: ... fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system Use fuels and auxiliary substances in accordance with the Owner s Manual and specification 3 3 Spare parts accessories For your own safety only use spare parts and accessory products that are approved and or recommended by Husqvarna Motorcycles and have them installed by an authorized Husq...

Page 20: ...ith a heavy payload may result in significantly increased wear of components such as the drive train brake system or suspension com ponents For this reason it may be necessary to inspect or replace parts before the next scheduled service It is imperative that you adhere to the stipulated run in times and service intervals If you observe these exactly you will ensure a much longer service life for ...

Page 21: ...dealer will be happy to answer any questions you may have regarding your vehicle and Husqvarna Motorcycles A list of authorized Husqvarna Motorcycles dealers can be found on the Husqvarna Motorcycles website International Husqvarna Motorcycles website www husqvarna motorcycles com ...

Page 22: ...4 VIEW OF VEHICLE 20 4 1 View of vehicle front left example F02605 10 ...

Page 23: ...21 1 Clutch lever p 28 2 Fuel tank cover front 3 Fuel tank cover rear 4 Grab handles p 42 5 Passenger foot pegs p 42 6 Side stand p 44 7 Seat unlocking p 41 8 Shift lever p 43 9 Engine number p 26 bk Front brake caliper ...

Page 24: ...4 VIEW OF VEHICLE 22 4 2 View of vehicle rear right example F02606 10 ...

Page 25: ...34 2 Light switch p 30 2 Turn signal switch p 30 2 Horn button p 29 3 Emergency OFF switch p 31 3 Start button p 32 4 Throttle grip p 29 5 Hand brake lever p 28 6 Vehicle identification number p 24 7 Foot brake lever p 44 8 Footrest 9 Rear brake caliper ...

Page 26: ...5 SERIAL NUMBERS 24 5 1 Vehicle identification number 401945 10 The vehicle identification number 1 is stamped on the right side of the steering head ...

Page 27: ...SERIAL NUMBERS 5 25 5 2 Type label H01055 10 The Europe type label 1 is located on the right side of the frame The Australia type label 2 is located on the left side of the frame ...

Page 28: ...e key number 1 can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place 5 4 Engine number 401949 10 The engine number 1 is stamped on the left side of the engine under the engine sprocket ...

Page 29: ...5 5 Fork part number 401947 10 The fork part number 1 is stamped on the inner side of the fork stub 5 6 Shock absorber article number 402025 10 The shock absorber article number 1 is on the left side of the shock absorber ...

Page 30: ... is fitted on the handlebar on the left The clutch is activated hydraulically and adjusts itself automati cally 6 2 Hand brake lever V01900 10 The hand break lever 1 is fitted on the right side of the handle bar The hand brake lever operates the front brake ...

Page 31: ...grip 1 is fitted on the right side of the handlebar 6 4 Horn button V01902 10 Horn button 1 is fitted on the left side of the handlebar Possible states The horn button is in the basic position The horn button is pressed The horn is operated in this position ...

Page 32: ...ards In this position the high beam and the tail light are switched on 6 6 Turn signal switch V01902 11 The turn signal switch 1 is fitted on the left side of the handle bar Possible states Turn signal off Left turn signal on Turn signal switch pressed to the left The turn signal switch returns to the center position after activation Right turn signal on Turn signal switch pressed to the right The...

Page 33: ...901 11 The emergency OFF switch 1 is fitted on the right side of the handlebar Possible states Emergency OFF switch off In this position the igni tion circuit is interrupted a running engine stops and the engine cannot be started Emergency OFF switch on This position is neces sary for operation as the ignition circuit is closed ...

Page 34: ...rter motor is actuated 6 9 Combination switch F02609 01 The combination switch is fitted on the left side of the handlebar Possible states 1 ROAD Drive mode ROAD and traction control are activated when LED 1 lights up 1TC ROAD without TC When LEDs 1 and TC light up drive mode ROAD is active and traction control is deactivated 2 OFFROAD Drive mode OFFROAD and traction control are activated when LED...

Page 35: ... The drive mode is changed using button MAP on the combina tion switch The traction control is activated or deactivated using button TC on the combination switch Info Each time the ignition is switched on all three switch LEDs light up for a function check If all three LEDs light up during operation a malfunction has been detected by the engine control unit Contact an authorized Husqvarna Motorcyc...

Page 36: ...s position the ignition circuit is interrupted a running engine stops and a non running engine will not start The ignition key can be removed Ignition on ON In this position the ignition circuit is closed and the engine can be started Steering locked In this position the ignition circuit is interrupted and the steering locked The ignition key can be removed ...

Page 37: ...arning lamp relates either to the front or the rear fuel tank depending on which fuel pump has been activated by the fuel pump switch Malfunction indicator lamp lights up flashes orange The OBD has detected a malfunction in the vehicle electronics Come safely to a halt and contact an authorized Husqvarna Motorcycles workshop The coolant temperature warning lamp lights up red The coolant temperatur...

Page 38: ...es Front fuel pump is active In this position the fuel pump of the front fuel tank is active Only the front fuel tank is emptied Rear fuel pump is active In this position the fuel pump of the rear fuel tank is active Only the rear tank empties out The fuel pump switch controls the fuel pump of the front fuel tank and the rear fuel tank 6 13 Fuel tank This model has two separate fuel tanks controll...

Page 39: ...CONTROLS 6 37 F02612 10 The front fuel tank is filled via fuel tank filler cap 1 F02613 10 The rear fuel tank is filled via fuel tank filler cap 2 ...

Page 40: ...y fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in ...

Page 41: ...nt Do not allow fuel to enter the groundwater the soil or the sewage system F02617 10 Lift covers 1 and 2 of fuel tank filler caps and insert the ignition key Turn the ignition key 90 counterclockwise and take off the fuel tank filler caps Info The fuel tank filler caps have a fuel tank breather ...

Page 42: ...6 CONTROLS 40 6 15 Closing fuel tank filler caps F02618 01 Put the fuel tank filler caps back on and turn the ignition key 90 clockwise Remove the ignition key and close the covers ...

Page 43: ... The knurled screws are turned all the way clockwise A level equalization cannot take place and fuel cannot flow out of the fuel tank Fuel cocks are open The knurled screws are turned all the way counterclockwise A level equalization can take place and fuel can flow out of the fuel tank 6 17 Seat unlocking F02619 10 The loop 1 unlocks the seat ...

Page 44: ...ou carry a passenger the passenger can hold onto the grab handles during the trip 6 19 Passenger foot pegs V00505 01 The passenger foot pegs can be folded up and down Possible states Passenger foot pegs folded up For operation without a passenger Passenger foot pegs folded down For operation with a passenger ...

Page 45: ...3 6 20 Shift lever 401950 10 The shift lever 1 is mounted on the left side of the engine 401950 11 The gear positions can be seen in the photograph The neutral or idle position is between the first and second gears ...

Page 46: ...43 10 The side stand 1 is located on the left of the vehicle The side stand is used for parking the motorcycle Info The side stand must be folded up during motorcycle use The side stand is coupled with the safety starting system follow the riding instructions Possible states Side stand folded out The vehicle can be supported on the side stand The safety starting system is active ...

Page 47: ...CONTROLS 6 45 Side stand folded in This position is mandatory when rid ing the motorcycle The safety starting system is inactive ...

Page 48: ... Overview of indicator lamps p 35 2 Left button 3 Display 4 Right button 7 2 Activation S02156 10 Activating combination instrument The combination instrument is activated when one of the buttons is pressed or an impulse comes from the wheel speed sensor ...

Page 49: ...nstrument 401901 01 Possible states Battery voltage of the combination instrument The battery voltage of the combination instrument is too low Change the combination instrument battery 7 4 Setting the combination instrument Condition The motorcycle is stationary ...

Page 50: ...played The UNIT display flashes Press one of the buttons to select UNIT for the speed in kilo meters KM H or miles M H 401911 01 Wait for 5 seconds The combination instrument changes to the next menu item The symbol flashes Press one of the buttons to select the 24h display or 12h dis play for the clock ...

Page 51: ...lue decreases Advancing the time Press the right button The value increases 401913 01 Wait for 5 seconds The combination instrument changes to the next menu item The symbol flashes Set the service Guideline Service display deactivated Shortening the service interval Press the left button The value decreases Extending the service interval Press the right button The value increases ...

Page 52: ...g off the service interval display Press and hold the left button off appears on the display 7 5 Setting the kilometers or miles Info If the unit is changed the value ODO is retained and converted accordingly Condition The motorcycle is stationary ...

Page 53: ...tons to select UNIT for the speed in kilo meters KM H or miles M H 7 6 Setting the clock Condition The motorcycle is stationary 401911 01 Press and hold both buttons for 3 5 seconds The Setup menu is displayed The UNIT display flashes Wait for the menu of the clock to flash Press one of the buttons to select the 24 h display or 12 h display for the clock ...

Page 54: ...g the time Press the right button The value increases 7 7 Setting the service display Condition The motorcycle is stationary 401913 01 Press and hold both buttons for 3 5 seconds The Setup menu is displayed The UNIT display flashes Wait for the menu of the service display to flash Set the service Guideline Service display switched off Shortening the service interval Press the left button The value...

Page 55: ...the service interval display Press and hold the left button off appears on the display 7 8 Speed time and DST distance 1 401901 01 Press one of the buttons until DST appears on the combina tion instrument KM H or M H shows the speed shows the time DST shows the distance since the last reset such as between two refueling stops ...

Page 56: ...lly reset to 0 0 Press the left button briefly Next display mode Press the left button for 3 5 seconds DST can be preset to a value between 0 0 and 39999 9 by pressing the buttons Press the right button briefly Next display mode Press the right button for 3 5 sec onds DST is reset to 0 0 ...

Page 57: ...nce 2 since the last reset such as between two refueling stops Info If the value of 39999 9 is exceeded DST2 is automatically reset to 0 0 Press the left button briefly Next display mode Press the left button for 3 5 seconds DST2 can be preset to a value between 0 0 and 39999 9 by pressing the buttons Press the right button briefly Next display mode Press the right button for 3 5 sec onds DST2 is ...

Page 58: ... shows the average speed since the last reset ART shows the operating hours ODO shows the total distance covered Press the left button briefly Next display mode Press the left button for 3 5 seconds The OPEN END WRENCH SYMBOL shows the remaining operating hours until the next service is due Press the right button briefly Next display mode Press the right button for 3 5 sec onds AVG is reset to 0 0...

Page 59: ... gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling char acteristic Different tire tread patterns can make the vehicle significantly more difficult to control Make sure that only tires wi...

Page 60: ...ur foot off the foot brake lever when you are not braking Info When using your vehicle remember that others may feel disturbed by excessive noise Make sure that the pre sale inspection work has been carried out by an authorized Husqvarna Motorcycles workshop You will receive a delivery certificate when the vehicle is handed over Before riding for the first time read the entire Owner s Manual caref...

Page 61: ...e handlebar firmly with both hands and keep your feet on the footrests when riding Run the engine in p 59 8 2 Running in the engine During the run in phase do not exceed the specified vehicle speed in the respective gear Guideline During the first 1 000 km 620 mi Maximum speed per gear first gear 45 km h 28 mph second gear 65 km h 40 4 mph third gear 85 km h 52 8 mph fourth gear 105 km h 65 2 mph ...

Page 62: ... of accidents Improper mounting of cases or the tank rucksack impairs the handling charac teristic Mount and secure cases and tank rucksack according to the manufacturer s instructions Warning Danger of accidents Unstable handling characteristics at high speed Adapt your speed according to your payload Ride more slowly if your motorcycle is loaded with cases or other baggage Maximum speed with bag...

Page 63: ... to your payload Warning Danger of accidents Pieces of luggage which have slipped impair the handling characteristic Check that your luggage is fixed properly at regular intervals Warning Fire hazard The hot exhaust system may burn luggage Fasten your luggage in such a way that it cannot be burned or singed by the hot exhaust system If you carry luggage make sure you secure it firmly as close as p...

Page 64: ...8 PREPARING FOR USE 62 Guideline Maximum permissible overall weight 350 kg 772 lb Maximum permissible front axle load 150 kg 331 lb Maximum permissible rear axle load 200 kg 441 lb ...

Page 65: ...r brake fluid level p 147 Check the front brake linings p 139 Check the rear brake linings p 150 Check that the brake system is functioning properly Check the coolant level p 203 Check the chain for dirt p 113 Check the chain tension p 115 Check the tire condition p 167 Check tire pressure p 169 Check the settings of all controls and ensure that they can be operated smoothly Check that the electri...

Page 66: ...ective exhaust extraction when starting or running the engine in an enclosed space Caution Danger of accidents Electronic components and safety devices will be damaged if the 12 V battery is discharged or missing Never operate the vehicle with a discharged 12 V battery or without a 12 V battery Note Engine damage High revving speed with a cold engine negatively impacts the lifespan of the engine A...

Page 67: ...ransmission to neutral position The green idle indicator lamp N lights up Press start button Info Do not press the start button until the combination instrument function check has finished Do not open the throttle to start Press the starter for a maximum of 5 seconds Wait for a least 5 seconds before trying again This motorcycle is equipped with a safety starting sys tem You can only start the eng...

Page 68: ...57 10 Condition The motorcycle is stationary Vehicle speed before stopping 5 km h 3 1 mph Note Voiding of the government approval for road use and the insurance coverage If the ABS is switched off completely the vehicle s approval for road use is invalidated Only operate the vehicle in closed off areas remote from public road traffic if the ABS is switched off completely Press and hold the button ...

Page 69: ... cause the vehicle to get out of control Avoid abrupt load alterations and sudden braking actions Adapt your speed to the road conditions Warning Danger of accidents If you change down at high engine speed the rear wheel blocks and the engine races Do not change into a low gear at high engine speed Warning Danger of accidents An incorrect ignition key position causes malfunctions Do not change the...

Page 70: ...at places his or her feet on the pas senger foot pegs and holds on to the rider or the grab handles Note the regulations governing the minimum age of passengers in your country Warning Danger of accidents A risky riding style constitutes a major risk Comply with traffic regulations and ride defensively and with foresight to detect sources of danger as early as possible Warning Danger of accidents ...

Page 71: ...tive clothing and helmet and luggage Do not exceed the maximum permissible overall weight or the axle loads Warning Danger of accidents Pieces of luggage which have slipped impair the handling characteristic Check that your luggage is fixed properly at regular intervals Warning Danger of accidents A fall can damage the vehicle more seriously than it may first appear Check the vehicle after a fall ...

Page 72: ...switch off the engine park the vehicle prop erly and contact an authorized Husqvarna Motorcycles workshop 401950 11 Shift into a higher gear when conditions allow incline road situation etc Release the throttle while simultaneously pulling the clutch lever shift into the next gear release the clutch lever and open the throttle Info You can see the positions of the 6 forward gears in the figure The...

Page 73: ...lowly and open the throttle or shift again If the engine stalls e g at an intersection just pull the clutch lever and actuate the start button The transmission must not be shifted into neutral Switch off the engine if running at idle speed or stationary for a long time Avoid frequent and longer slipping of the clutch This heats the engine oil the engine and the cooling system Ride at a low engine ...

Page 74: ...authorized Husqvarna Motorcycles workshop will be glad to help Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake lever when you are not braking Warning Danger of accidents Higher total weight increases the stopping distance Take the longer stopping distance int...

Page 75: ...it from the protective effect Warning Danger of accidents The rear wheel can lock due to the engine braking effect Pull in the clutch if you perform emergency or full braking or if you brake on a slippery ground When braking release the throttle and apply the front and rear brakes at the same time Info When the ABS is enabled you can achieve maximum braking power even on low grip surfaces such as ...

Page 76: ...orization endanger themselves and others Do not leave the vehicle unattended if the engine is running Protect the vehicle against access by unauthorized persons Lock the steering and remove the ignition key if you leave the vehicle unattended Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch any parts such as the exhaust system radiator engin...

Page 77: ... Switch off the ignition by turning the ignition key to the OFF position Info If the engine is switched off with the emergency OFF switch and the ignition remains switched on at the ignition lock power continues to flow to most power consumers This discharges the 12 V battery You should therefore always switch off the engine with the ignition lock the emergency OFF switch is intended for emergenci...

Page 78: ... hazard Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down before covering it 401448 01 Switch off the engine and remove the ignition key Use tension belts or other suitable devices to secure the motorcycle against accidents or falling over ...

Page 79: ...led wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel c...

Page 80: ...ll result in problems with the fuel system Refuel only with clean fuel that meets the specified standards Your authorized Husqvarna Motorcycles workshop will be glad to help Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system ...

Page 81: ...el tank with fuel up to level A Guideline Level A 20 mm 0 79 in Fuel tank rear Fuel tank capacity approx 12 8 l 3 38 US gal Super unleaded ROZ 95 RON 95 PON 91 p 268 Fuel tank front Fuel tank capacity approx 11 3 l 2 99 US gal Super unleaded ROZ 95 RON 95 PON 91 p 268 Close fuel tank filler caps p 40 ...

Page 82: ...ways be found on Husqvarna Motorcycles Dealer net Your authorized Husqvarna Motorcycles dealer will be glad to advise you 10 2 Required work every 24 months every 12 months every 20 000 km 12 400 mi every 10 000 km 6 200 mi after 1 000 km 620 mi Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Check that the electrical system is functioning properly Change the engine oil ...

Page 83: ...h p 126 Check the free travel of the foot brake lever p 144 Check the shock absorber and fork for leaks Perform a fork service and shock absorber service as needed and depending on how the vehicle is used Clean the dust boots of the fork legs p 104 Check steering head bearing play p 107 Check the tire condition p 167 Check tire pressure p 169 Check the spoke tension p 171 Check the rim run out Che...

Page 84: ...amage and for routing without kinks Change the air filter Clean the air filter box Check the fuel pressure Check the headlight setting p 197 Check that the radiator fan is functioning properly Final check Check the vehicle is roadworthy and take a test ride Read out the fault memory after the test ride using the Husqvarna Motorcycles diag nostics tool Make a service entry in Husqvarna Motorcycles ...

Page 85: ...lay Check the wheel bearing for play Empty the drainage hoses Grease all moving parts e g side stand hand lever chain etc and check for smooth operation Check all hoses e g fuel cooling bleeder drainage hoses etc and sleeves for cracking tightness and correct routing Check the tightness of the safety relevant screws and nuts which are easily accessi ble Change the coolant p 209 One time interval P...

Page 86: ...The table is located on the underside of the front rider s seat These adjustments should be understood as a guideline and should always be the basis for one s own personal suspension setting Do not change the adjustments at random as otherwise the riding characteristics could deteriorate particularly at high speeds 11 2 Adjusting the compression damping of the fork Info The hydraulic compression d...

Page 87: ...is located in left fork leg COMP white adjusting screw The rebound damping is located in right fork leg REB red adjusting screw Turn counterclockwise by the number of clicks correspond ing to the fork type Guideline Compression damping Comfort 20 clicks Standard 15 clicks Sport 10 clicks Full payload 10 clicks Info Turn clockwise to increase damping turn counter clockwise to reduce damping ...

Page 88: ...ll go Info Adjusting screw 1 is located at the upper end of the right fork leg The rebound damping is located in right fork leg REB red adjusting screw The compression damping is located in left fork leg COMP white adjusting screw Turn counterclockwise by the number of clicks correspond ing to the fork type Guideline Rebound damping Comfort 20 clicks Standard 15 clicks Sport 10 clicks Full payload...

Page 89: ...n and not to the vehicle speed The high speed compression adjuster for example has an effect when riding over an asphalt edge the rear wheel suspension compresses quickly The low speed compression adjuster has an effect for example when riding over long ground swells the rear wheel suspension compresses slowly These two ranges can be adjusted separately although the transition between high speed a...

Page 90: ... compressed nitrogen Please follow the description provided Your authorized Husqvarna Motorcycles workshop will be glad to help Info The low speed compression adjuster takes effect during slow to normal compression of the shock absorber F02611 10 Turn adjusting screw 1 clockwise with a screwdriver as far as the last perceptible click Info Do not loosen fitting 2 Turn counterclockwise by the number...

Page 91: ...unter clockwise to reduce damping 11 6 Adjusting the high speed compression damping of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor rectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided Your authorized Husqvarna Motorcycles workshop will be glad to help ...

Page 92: ...screw 1 all the way clockwise with a socket wrench Info Do not loosen fitting 2 Turn counterclockwise by the number of turns corresponding to the shock absorber type Guideline High speed compression damping Comfort 2 turns Standard 1 turn Sport 1 turn Full payload 1 turn Info Turn clockwise to increase damping turn counter clockwise to reduce damping ...

Page 93: ...er is filled with highly compressed nitrogen Please follow the description provided Your authorized Husqvarna Motorcycles workshop will be glad to help S01000 10 Turn adjusting screw 1 clockwise up to the last perceptible click Turn counterclockwise by the number of clicks correspond ing to the shock absorber type Guideline Rebound damping Comfort 15 clicks Standard 10 clicks Sport 6 clicks Full p...

Page 94: ...r wheel dimension unloaded Preparatory work Raise the motorcycle with a lift stand p 102 400988 10 Main work Measure the distance as vertical as possible between the rear axle and a fixed point for example a mark on the rear fairing Note down the value as dimension A Finishing work Remove the motorcycle from the lift stand p 102 ...

Page 95: ...le upright with aid of an assistant Measure the distance between rear axle and fixed point again Note the value as dimension B Info The static sag is the difference between measure ments A and B Check the static sag Static sag 35 mm 1 38 in If the static sag is less or more than the specified value Adjust the spring preload of the shock absorber p 95 ...

Page 96: ...at in a normal sitting position feet on footrests and bounces up and down a few times The rear wheel suspension levels out Another person now measures the distance between the rear axle and the fixed point Note the value as dimension C Info The riding sag is the difference between measure ments A and C Check riding sag Riding sag 85 95 mm 3 35 3 74 in If the riding sag differs from the specified m...

Page 97: ...ncor rectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided Your authorized Husqvarna Motorcycles workshop will be glad to help Info Before changing the spring preload make a note of the present setting e g by measuring the spring length Preparatory work Remove the shock absorber After removing the shock absorber clean it thoroughly ...

Page 98: ... the total spring length while the spring is not under tension Tension the spring by turning adjusting ring 2 to specified dimension A Guideline Spring preload Comfort 20 mm Standard 20 mm Sport 20 mm Full payload 25 mm Info Depending on the static sag and or the riding sag it may be necessary to increase or decrease the spring preload Tighten screw 1 ...

Page 99: ...bsorber 11 12 Adjusting the riding sag Preparatory work Remove the shock absorber After removing the shock absorber clean it thoroughly B00292 10 Main work Choose and mount a suitable spring Guideline Spring rate Weight of rider 75 85 kg 165 187 lb 72 N mm 411 lb in Info The spring rate is shown on the outside of the spring ...

Page 100: ...bound damping of the shock absorber p 91 11 13 Handlebar position S02163 10 The holes on the handlebar support are placed at a distance of A from the center Hole distance A 3 5 mm 0 138 in The handlebar can be mounted in 2 different positions This allows the handlebar to be mounted in the most comfortable position for the rider ...

Page 101: ...ndlebar position Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or straightened the material becomes fatigued The handlebar may break as a result Change the handlebar if the handlebar is damaged or bent ...

Page 102: ...ink the cables and lines Remove screws 2 Remove handlebar support 3 Position rubber bushings 4 and push through nuts 5 from below Place the handlebar support in the required position Info The handlebar supports are longer and higher on one side Position the left and right handlebar supports evenly Mount and tighten screws 2 Guideline Screw handle bar support M10 45 Nm 33 2 lbf ft Loctite 243 ...

Page 103: ...e handlebar clamp Mount screws 1 but do not tighten yet Handlebar clamp marking A is aligned with centre line B of the handlebar scale First bolt the handlebar clamp with screws 1 onto the longer higher side of the handlebar supports so that both parts touch Tighten screws 1 evenly Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft ...

Page 104: ... vehicle on a firm and level surface 401942 01 Use the motor guard underneath the motor to raise the vehi cle Neither wheel is in contact with the ground Secure the motorcycle against falling over 12 2 Removing the motorcycle from the lift stand Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface ...

Page 105: ...ift stand and rest it on side stand 1 Remove the lift stand 12 3 Bleeding the fork legs Preparatory work Raise the motorcycle with a lift stand p 102 S02165 10 Main work Release bleeder screws 1 Any excess pressure escapes from the interior of the fork Tighten the bleeder screws ...

Page 106: ...ry work Remove the fork protector p 106 Raise the motorcycle with a lift stand p 102 E00069 10 Main work Push dust boots 1 of both fork legs downward Info The dust boots remove dust and coarse dirt parti cles from the inside fork tubes Over time dirt can accumulate behind the dust boots If this dirt is not removed the oil seals behind can start to leak ...

Page 107: ...s free of oil and grease Clean the brake discs with brake cleaner when necessary Clean and oil the dust boots and inside fork tubes of both fork legs Universal oil spray p 270 Press the dust boots back into the installation position Remove the excess oil Finishing work Remove the motorcycle from the lift stand p 102 Install the fork protector p 106 ...

Page 108: ...e screws 3 on the right fork leg Take off the fork protector 12 6 Installing the fork protector E00071 10 Position the fork protector on the left fork leg Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Position the brake line wiring harness and clamp Mount and tighten screws 2 Position the fork protector on the right fork leg Mount and tighten screws 3 ...

Page 109: ...the handling characteristic and damages components Correct incorrect steering head bearing play immediately Your authorized Husqvarna Motorcycles workshop will be glad to help Info If the vehicle is operated for a lengthy period with play in the steering head bearing the bearings and the bearing seats in the frame can become damaged over time Preparatory work Raise the motorcycle with a lift stand...

Page 110: ...ay p 108 Move the handlebar to and fro over the entire steering range It must be possible to move the handlebar easily over the entire steering range There should be no detectable detent positions If detent positions are detected Adjust the steering head bearing play p 108 Check the steering head bearing and change if neces sary Remove the motorcycle from the lift stand p 102 12 8 Adjusting the st...

Page 111: ...op steering head M20x1 5 12 Nm 8 9 lbf ft Using a plastic hammer tap lightly on the upper triple clamp to avoid stresses Tighten screws 1 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Mount and tighten screw 2 Guideline Screw steering stem M8 20 Nm 14 8 lbf ft Loctite 243 Finishing work Check steering head bearing play p 107 ...

Page 112: ...t Pull the seat back and lift it off 12 10 Mounting the seat F02623 10 Hook holding lug 1 of the seat onto the fuel tank lower the rear and push it forward Insert locking pin 2 into the lock housing and push down the rear of the seat until the locking pin engages with a click Check that the seat is correctly mounted ...

Page 113: ...RVICE WORK ON THE CHASSIS 12 111 12 11 Removing front fender Preparatory work Remove the headlight mask with the headlight p 192 S01037 10 Main work Remove screws 1 Remove screws 2 and take off the fender ...

Page 114: ...Position front fender Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the headlight mask with the headlight p 193 Check the headlight setting p 197 ...

Page 115: ...13 12 14 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip Remove lubricants from the tires using a suitable cleaning agent Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary ...

Page 116: ...h the applicable regulations Info The service life of the chain depends largely on its maintenance Preparatory work Raise the motorcycle with a lift stand p 102 400725 01 Main work Rinse off loose dirt with a soft jet of water Remove old grease residue with chain cleaner Chain cleaner p 269 After drying apply chain spray Street chain spray p 270 Finishing work Remove the motorcycle from the lift s...

Page 117: ... too much the chain engine sprocket rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification ...

Page 118: ... a distance B from the chain slid ing guard and determine chain tension A Info Top chain section C must be taut Chain wear is not always even Repeat this measure ment at different chain positions Chain tension A 5 mm 0 2 in Distance B to chain sliding guard 30 mm 1 18 in If the chain tension does not meet the specification Adjust the chain tension p 117 ...

Page 119: ...cket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification Preparatory work Check the chain tension p 115 Raise t...

Page 120: ...right so that the markings on the left and right chain adjusters 4 are in the same position relative to the reference marks A The rear wheel is then correctly aligned Info The top chain section must be taut Chain wear is not always even Repeat this measure ment at different chain positions Tighten nuts 2 Make sure that chain adjusters 4 are fitted correctly on adjusting screws 3 Tighten nut 1 Guid...

Page 121: ...cket and chain guide Preparatory work Raise the motorcycle with a lift stand p 102 100132 10 Main work Shift the transmission into neutral Check the rear sprocket and engine sprocket for wear If the rear sprocket or engine sprocket is worn Change the drivetrain kit Info The engine sprocket rear sprocket and chain should always be replaced together ...

Page 122: ...fo Chain wear is not always even so you should repeat this measurement at different chain positions Maximum distance B from 18 chain rollers at the longest chain section 272 mm 10 71 in If distance B is greater than the specified measurement Change the drivetrain kit Info When a new chain is mounted the rear sprocket and engine sprocket should also be changed New chains wear out faster on an old w...

Page 123: ...e of the chain pins is in line with or below the chain sliding guard Replace the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten the screws on the chain sliding guard Guideline Screw chain sliding guard M6 8 Nm 5 9 lbf ft Loctite 243 ...

Page 124: ...er edge of the chain pins is in line with or below the chain sliding piece Change the chain sliding piece Check that the chain sliding piece is firmly seated If the chain sliding piece is loose Tighten the screw on the chain sliding piece Guideline Screw chain slid ing piece M8 15 Nm 11 1 lbf ft ...

Page 125: ... chain guide If the light part of the chain guide is worn Change the chain guide V00514 01 Check that the chain guide is firmly seated If the chain guide is loose Tighten the screws on the chain guide Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Remove the motorcycle from the lift stand p 102 ...

Page 126: ...Condition Number of teeth 44 teeth Insert nut 3 in hole A Position the chain guide Mount and tighten screws 1 and 2 Guideline Screw chain guide M6 8 Nm 5 9 lbf ft Condition Number of teeth 45 teeth Insert nut 3 in hole B Position the chain guide Mount and tighten screws 1 and 2 Guideline Screw chain guide M6 8 Nm 5 9 lbf ft ...

Page 127: ...ckwise the clutch lever moves away from the handlebar The range of adjustment is limited Only turn the adjusting screw by hand and do not use force Do not make any adjustments while riding F02624 10 Adjust the basic position of the clutch lever to your hand size by turning adjusting screw 1 When adjusting the clutch lever make sure to leave a mini mum clearance to other parts of the vehicle Guidel...

Page 128: ...clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Note Environmental hazard Hazardous substances cause environmental da...

Page 129: ...ed parts Brake fluid attacks paint Only use clean brake fluid from a sealed container Move the clutch fluid reservoir mounted on the handlebar to a horizontal position F02625 10 Remove screws 1 Take off cover 2 with membrane 3 Check the fluid level Fluid level A below con tainer rim 4 mm 0 16 in If the fluid level does not meet specifications Correct the fluid level of the hydraulic clutch Brake f...

Page 130: ...N THE CHASSIS 128 Info Clean up overflowed or spilled brake fluid immediately with water 12 21 Removing engine guard V01479 10 Remove screws 1 on both sides Pull the engine guard forward out of the holders and remove it ...

Page 131: ...SIS 12 129 12 22 Installing the engine guard V01479 11 Slide the engine guard into holders 1 at the rear Position the engine guard Mount and tighten screws 2 on both sides Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft ...

Page 132: ...ion of the ABS Only allow the rear wheel to spin with the front brake applied if the ABS is switched off burn out Do not make any changes to the suspension travel Only use spare parts on the brake system which have been approved and recommended by Husqvarna Motorcycles Only use tires wheels approved by Husqvarna Motor cycles with the corresponding speed index Maintain the specified tire pressure S...

Page 133: ...es Warning Danger of accidents Driving aids can only prevent a rollover within the physical limitations It is not always possible to compensate for extreme rid ing situations for example with luggage loaded with a high center of gravity varying road surfaces steep descents or full braking without disengaging the gear Adapt your riding style to the road conditions and your driving ability The ABS o...

Page 134: ... and the wheels may lock during braking The brake system itself stays functional only ABS control is not available The ABS warning lamp may also light up if the rotating speeds of the front and rear wheels differ greatly under extreme riding conditions for example when making wheelies or if the rear wheel spins This causes the ABS to switch off To reactivate the ABS stop the vehicle and switch off...

Page 135: ...ing adjusting wheel 1 Info Push the hand brake lever forward and turn the adjusting wheel Do not make any adjustments while riding 13 3 Checking the brake discs Warning Danger of accidents Worn out brake discs reduce the braking effect Make sure that worn out brake discs are replaced immediately Your authorized Husqvarna Motor cycles workshop will be glad to help ...

Page 136: ... of the brake linings Brake discs wear limit front 4 5 mm 0 177 in rear 4 5 mm 0 177 in If the brake disc thickness is less than the specified value Change the front brake disc Change the rear brake disc Check the front and rear brake discs for damage cracking and deformation If the brake disc exhibits damage cracking or deforma tion Change the front brake disc Change the rear brake disc ...

Page 137: ...ntil the problem is eliminated Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Husqvarna Motorcycles workshop will be glad to help H00417 10 Move the brake reservoir mounted on the handl...

Page 138: ...Motorcycles workshop will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the even...

Page 139: ...azardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use...

Page 140: ...on Remove screws 1 Take off cover 2 with membrane 3 Add brake fluid to level A Guideline Level A brake fluid level below reservoir rim 5 mm 0 2 in Brake fluid DOT 4 DOT 5 1 p 266 Position the cover with the membrane Mount and tighten the screws Info Clean up overflowed or spilled brake fluid immediately with water ...

Page 141: ...raking effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake linings regularly K00407 10 Check the brake linings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the front brake l...

Page 142: ... allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing War...

Page 143: ...fficient of the brake linings and thus their brake power may vary greatly from that of original brake linings If brake linings are used that differ from the original equipment compliance with the original homolo gation is not guaranteed In this case the vehicle no longer corresponds to its condition at delivery and the warranty shall be void Only use brake linings approved and recommended by Husqv...

Page 144: ...id from a sealed container V00502 11 Move the brake reservoir mounted on the handlebar to a hori zontal position Remove screws 1 Take off cover 2 with membrane 3 Press the brake caliper onto the brake disc by hand in order to push back the brake pistons Ensure that brake fluid does not flow out of the brake fluid reservoir extract some if nec essary Info Make sure that you do not press the brake c...

Page 145: ...t 400418 10 Check that spring plate 6 in the brake caliper and sliding plate 7 in the brake caliper bracket are seated properly Insert the new brake linings insert the pin and mount the cotter pins Info Always change the brake linings in pairs Operate the hand brake lever repeatedly until the brake lin ings are in contact with the brake disc and there is a pressure point ...

Page 146: ...he screws Info Clean up overflowed or spilled brake fluid immediately with water 13 8 Checking the free travel of foot brake lever Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification ...

Page 147: ...ton when there is increased resistance when you activate the foot brake lever If the free travel does not meet specifications Adjust the basic position of the foot brake lever p 145 13 9 Adjusting the basic position of the foot brake lever Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brak...

Page 148: ...screw 4 accord ingly Info The range of adjustment is limited The screw must be screwed into the footrest bracket by at least four turns Position foot brake cylinder 2 so that the foot brake lever has the necessary free travel Tighten fittings 1 Guideline Screw connection foot brake cylinder M6 10 Nm 7 4 lbf ft Check the free travel of the foot brake lever p 144 Tighten nut 3 ...

Page 149: ...iding until the problem is eliminated Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Husqvarna Motorcycles workshop will be glad to help F02626 10 Position the vehicle vertically Check ...

Page 150: ...rkshop will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact w...

Page 151: ...azardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use...

Page 152: ... p 266 Mount the screw cover with washer and the membrane Info Immediately clean up any brake fluid that has over flowed or spilled with water 13 12 Checking the rear brake linings Warning Danger of accidents Worn out brake linings reduce the braking effect Ensure that worn out brake linings are replaced immediately Your authorized Husqvarna Motorcy cles workshop will be glad to help ...

Page 153: ...eck the brake linings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the rear brake linings p 151 Check the brake linings for damage and cracking If there is wear or tearing Change the rear brake linings p 151 13 13 Changing the rear brake linings Warning Danger of accidents Incorrect servicing will cause the brake system to fail Ens...

Page 154: ... eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Husqvarna Motorcycles workshop will...

Page 155: ...nteed In this case the vehicle no longer corresponds to its condition at delivery and the warranty shall be void Only use brake linings approved and recommended by Husqvarna motorcycles Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never u...

Page 156: ...the brake piston Ensure that brake fluid does not flow out of the brake fluid reservoir extract some if neces sary Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pis ton D00955 10 Remove cotter pin 3 remove pin 4 toward the left by striking it and remove the brake linings Clean the brake caliper and the brake caliper bracket ...

Page 157: ...e cotter pins Info Always change the brake linings in pairs Operate the foot brake lever repeatedly until the brake lin ings are in contact with the brake disc and there is a pressure point Adjust the brake fluid level to the MAX marking Brake fluid DOT 4 DOT 5 1 p 266 Mount the screw cover with washer and the membrane Info Immediately clean up any brake fluid that has over flowed or spilled with ...

Page 158: ...nually press the brake caliper toward the brake disc to push back the brake pistons Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pis tons S01058 10 Loosen screw 1 by several rotations Loosen screws 2 Press on screw 1 to push the wheel spindle out of the axle clamp Remove screw 1 ...

Page 159: ...reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold front wheel and remove wheel spindle Take the front wheel out of the fork Info Do not actuate the hand brake lever when the front wheel is removed H00934 10 Remove spacers 3 ...

Page 160: ...lways keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary H00935 10 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change front wheel bearing Clean and grease shaft seal rings 1 and contact surfaces A of the spacers Long life grease p 269 Insert the spacers ...

Page 161: ...ioned Mount and tighten screw 2 Guideline Screw front wheel spindle M24x1 5 45 Nm 33 2 lbf ft Operate the hand brake lever several times until the brake linings are seated correctly against the brake disc Remove the motorcycle from the lift stand p 102 Operate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws 3 Guideline Screw fork stub M8 15 Nm 11 1 ...

Page 162: ...ull wheel speed sensor 2 out of the hole Remove nut 3 Take off chain adjuster 4 Remove wheel spindle 5 Push the rear wheel forward as far as possible and take the chain off the rear sprocket Info Cover the components to protect them against dam age Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Ta...

Page 163: ... wheel is removed R04972 10 Remove spacer 6 14 4 Installing the rear wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary ...

Page 164: ...veral times before going on a ride until you can feel a firm pressure point Main work Check the rear hub damping rubber pieces p 164 V01510 10 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change the rear wheel bearing Clean and grease shaft seal ring 1 and contact surface A of the spacer Long life grease p 269 Insert a spacer ...

Page 165: ...ly positioned Push the rear wheel forward as far as possible and lay the chain on the rear sprocket Mount wheel spindle 3 and chain adjuster 4 Mount nut 2 but do not tighten yet Make sure that chain adjusters 4 are fitted correctly on adjusting screws 5 Guideline In order for the rear wheel to be correctly aligned the markings on the left and right chain adjusters must be in the same position rela...

Page 166: ... 243 Operate the foot brake lever repeatedly until the brake lin ings are in contact with the brake disc and there is a pressure point Finishing work Remove the motorcycle from the lift stand p 102 Check the chain tension p 115 14 5 Checking the rear hub damping rubber pieces Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the ...

Page 167: ...ocket carrier and the rear hub will be damaged Preparatory work Raise the motorcycle with a lift stand p 102 Remove the rear wheel p 160 V00512 10 Main work Check bearing 1 If the bearing is damaged or worn Change the bearing of the rear sprocket carrier Check damping rubber pieces 2 of the rear hub for damage and wear If the damping rubber pieces of the rear hub are damaged or worn Change all the...

Page 168: ...nd try to turn the rear sprocket with your hand Info Measure the play on the outside of the rear sprocket Play of damping rubber pieces on rear wheel 5 mm 0 2 in If clearance A is larger than the specified value Change all the damping rubber pieces of the rear hub Finishing work Install the rear wheel p 161 Remove the motorcycle from the lift stand p 102 Check the chain tension p 115 ...

Page 169: ...rashing Different tire tread patterns on the front and rear wheel impair the handling char acteristic Different tire tread patterns can make the vehicle significantly more difficult to control Make sure that only tires with a similar tire tread pattern are fitted to the front and rear wheel Warning Danger of accidents Non approved or non recommended tires and wheels impact the handling characteris...

Page 170: ... major impact on the handling characteristic of the motorcycle Worn tires have a negative effect on handling characteristics especially on wet surfaces 400602 10 Check the front and rear tires for cuts run in objects and other damage If the tires have cuts run in objects or other damage Change the tires Check the tread depth Info Adhere to the legally required minimum tread depth Minimum tread dep...

Page 171: ...anufacture and the last two digits the year of manufacture Husqvarna Motorcycles recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear If the tires are more than 5 years old Change the tires 14 7 Checking tire pressure Info Low tire pressure leads to abnormal wear and overheating of the tire Correct tire pressure ensures optimal riding comfort and ...

Page 172: ...pressure offroad solo front 1 5 bar 22 psi rear 1 5 bar 22 psi Tire pressure road solo front 1 8 bar 26 psi rear 1 8 bar 26 psi Tire pressure with passenger full payload front 2 2 bar 32 psi rear 2 2 bar 32 psi If the tire pressure does not meet specifications Correct the tire pressure Mount the protection cap ...

Page 173: ...pokes is too low then lateral and radial run out will form in the wheel Other spokes will become looser as a result Check spoke tension regularly and in particular on a new vehicle Your authorized Husqvarna Motorcycles workshop will be glad to help Info A loose spoke can unbalance the wheel and other spokes may loosen within a short period If the spokes are too tight they can break due to local ov...

Page 174: ...frequency of the sound depends on the spoke length and spoke diameter If you hear different tone frequencies from different spokes of equal length and diameter this is an indica tion of different spoke tensions You should hear a high note If the spoke tension differs Correct the spoke tension ...

Page 175: ...l types of damage Observe the instructions and specifications of the manufacturer of the tire repair spray After repairing a tire with tire repair spray ride slowly and carefully Ride no further than to the nearest workshop and have the tire changed Tire repair spray should only be used in an emergency We recommend transporting the broken down vehicle to the nearest workshop instead of using tire ...

Page 176: ...ty glasses Avoid contact with battery acid and battery gases Keep sparks or open flames away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Prepara...

Page 177: ...ICAL SYSTEM 15 175 F00564 10 Main work Pull engine electronics control unit 1 off the holder and set it to one side F00565 10 Remove screws 2 Pull retaining bracket 3 of the 12 V battery forward and remove it ...

Page 178: ...567 10 Disconnect ABS connection cable 6 and positive cable 7 from the 12 V battery Lift out the 12 V battery Info Never operate the motorcycle with a discharged 12 V battery or without a 12 V battery In both cases elec trical components and safety devices can be dam aged The vehicle will therefore no longer be roadwor thy ...

Page 179: ...acing to the rear 12 V battery YTZ10S p 254 Position washer 1 positive cable 2 and ABS connection cable 3 Mount and tighten screw 4 Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft F00569 10 Position positive terminal cover 5 Position washer 6 and negative cable 7 Mount and tighten screw 8 Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft ...

Page 180: ...0565 11 Position retaining bracket 9 and mount and tighten screws bk Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft F00564 11 Mount engine electronics control unit bl Finishing work Mount the seat p 110 Set the clock p 51 ...

Page 181: ...ed area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Note Environmental hazard 12 V batteries contain environmentally hazardous materials Do not dispose of 12 V batteries as household waste Dispose of 12 V batteries at a collection point for u...

Page 182: ...battery is depleted by repeated starting the 12 V battery must be charged immediately If the 12 V battery is left in a discharged state for an extended period it will become deeply discharged and sulfating occurs destroying the battery The 12 V battery is maintenance free The acid level does not have to be checked Preparatory work Remove the seat p 110 Remove the 12 V battery p 174 V01095 10 Main ...

Page 183: ...g time must not be exceeded Recharge the 12 V battery regularly when the motorcy cle is not being used 3 months Finishing work Install the 12 V battery p 177 Mount the seat p 110 Set the clock p 51 15 4 Changing the main fuse Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses ...

Page 184: ...M 182 Info The main fuse protects all power consumers of the vehicle It is in the housing of the starter relay next to the 12 V battery Preparatory work Remove the seat p 110 F00571 10 Main work Take off protection caps 1 ...

Page 185: ...fuse wire A A spare fuse 3 is located in the starter relay Insert a new main fuse Fuse 58011109130 p 254 Info Insert a new spare fuse into the starter relay to have it available when needed Check that the electrical system is functioning properly Mount the protection caps Finishing work Mount the seat p 110 Set the clock p 51 ...

Page 186: ...e value Do not bypass or repair fuses Info Two fuses for the ABS are located under the seat These fuses protect the return pump and the hydraulic unit of the ABS The third fuse which protects the ABS control unit is located in the fuse box Preparatory work Remove the seat p 110 Pull the engine electronics control unit off of the holder and set it to one side ...

Page 187: ...ELECTRICAL SYSTEM 15 185 F00565 12 Main work Remove screws 1 Pull retaining bracket 2 of the 12 V battery forward and remove it F00572 10 Unlock holding lug 3 and lift off holder 4 ...

Page 188: ...nsert the spare fuse with the correct rating Fuse 58011109115 p 254 Tip Insert a spare fuse in the holder for ABS spare fuses so that it is available if needed Mount the protection cap F02635 10 To change the fuse of the ABS return pump Take off the protection cap and remove faulty fuse 6 Info A faulty fuse has a burned out fuse wire A A spare fuse is located in the holder for ABS spare fuses Inse...

Page 189: ... SYSTEM 15 187 Fuse 58011109125 p 254 Tip Insert a spare fuse in the holder for ABS spare fuses so that it is available if needed Mount the protection cap F00572 10 Position holder 4 Holding lug 3 engages audibly ...

Page 190: ...aining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Position the engine electronics control unit Mount the seat p 110 15 6 Changing the fuses of individual power consumers Info The fuse box containing the fuses of individual power consumers is located under the seat Preparatory work Remove the seat p 110 ...

Page 191: ...ELECTRICAL SYSTEM 15 189 F00575 10 Main work Open fuse box cover 1 ...

Page 192: ...e 4 10 A radiator fan Fuse 5 10 A horn brake light turn signal oil pressure sensor Fuse 6 15 A high beam low beam position light tail light license plate lamp Fuse 7 10 A for auxiliary equipment permanent positive Fuse 8 10 A for auxiliary equipment ignition plus Fuse 9 10 A ABS control unit diagnostics connector Fuse 10 not assigned Fuse SPARE 10 A 15 A spare fuses Info A faulty fuse has a burned...

Page 193: ... ampere value Do not bypass or repair fuses Insert the spare fuse with the correct rating Fuse 75011088010 p 254 Fuse 75011088015 p 254 Tip Insert a spare fuse in the fuse box so that it is avail able if needed Check that the power consumer is functioning properly Close the fuse box cover Finishing work Mount the seat p 110 ...

Page 194: ...ght K00397 10 Cover the fender with a cloth to protect it from damage Detach the brake line and wiring harness from holder 1 Remove screws 2 on both sides Swivel the headlight mask forward V00503 10 Disconnect plug in connector 3 of the headlight Take off the headlight mask ...

Page 195: ...th the headlight V00503 11 Main work Connect plug in connector 1 of the headlight Check that the lighting is functioning properly K00399 10 Remove the cloth from the fender and position the headlight mask Both holding lugs 2 engage in drilled holes 3 of the fender ...

Page 196: ...eck the headlight setting p 197 15 9 Changing the headlight bulb Note Damage to reflector Grease on the reflector reduces the light intensity Grease on the bulb will evaporate due to the heat and be deposited on the reflector Clean and degrease the bulbs before mounting Do not touch the bulbs with your bare hands Preparatory work Remove the headlight mask with the headlight p 192 ...

Page 197: ...e it E00037 10 Pull out headlight bulb 2 Insert the new headlight bulb Headlight H4 socket P43t p 254 Insert the protection cap with the bulb socket into the reflec tor and turn it clockwise all the way Info Ensure that O ring 3 is seated properly Finishing work Install the headlight mask with the headlight p 193 Check the headlight setting p 197 ...

Page 198: ...ounting Do not touch the bulbs with your bare hands Preparatory work Remove the headlight mask with the headlight p 192 E00038 10 Main work Pull bulb socket 1 out of the reflector Pull position light lamp 2 out of the bulb socket Insert a new position light lamp in the bulb socket Position light W5W socket W2 1x9 5d p 254 Insert the bulb socket in the reflector Finishing work Install the headlight...

Page 199: ...in Position the vehicle vertically at a distance A away from the wall Guideline Distance A 5 m 16 ft The rider now mounts the motorcycle with luggage and pas senger if applicable Switch on the low beam Check the headlight setting The light dark boundary must be exactly on the lower marking when the motorcycle is ready to be operated with the rider mounted along with any luggage and a passenger if ...

Page 200: ... Loosen screw 1 Adjust the headlight range by pivoting the headlight Guideline The boundary between light and dark must be exactly on the lower mark for a motorcycle with rider instructions on how to apply the mark Checking the headlight setting Info If you have a payload you may have to correct the headlight range Tighten screw 1 ...

Page 201: ...light mask Info The power supplies are protected by a fuse however this fuse also protects other power consumers The maximum continuous load is therefore significantly lower than the value of the fuse Do not use a stronger fuse 15 14 Diagnostics connector S02147 10 Diagnostics connector 1 is located under the engine electron ics control unit ...

Page 202: ...nt to flow into compensating tank 3 When the temperature falls this surplus coolant is sucked back into the cooling system This ensures that operating the vehicle at the specified coolant temperature will not result in a risk of malfunc tions F02628 10 125 C 257 F The coolant is cooled by the air stream and a radiator fan which is activated at high temperature The lower the speed the less the cool...

Page 203: ...r components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plent...

Page 204: ...Correct the antifreeze in the coolant Check the coolant level in the compensating tank The coolant level must be between the two markings If the coolant level does not match the specified value Correct the coolant level Coolant p 266 Mount cover 1 of the compensating tank Check the coolant level in the radiator The radiator must be filled completely If the coolant level does not match the specifie...

Page 205: ...ents of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of wat...

Page 206: ...en the two markings If the coolant level does not match the specified value Correct the coolant level Coolant p 266 F02631 10 Remove radiator cap 2 and check the coolant level in the radiator The radiator must be filled completely If the coolant level does not match the specified value Check the coolant level and the reason for the loss Coolant p 266 Mount the radiator cap ...

Page 207: ...e cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the ...

Page 208: ...osition an appropriate container under the engine Remove screw 1 Remove the radiator cap Completely drain the coolant Mount and tighten screw 1 with a new seal ring Guideline Screw plug water pump drain hole M10x1 15 Nm 11 1 lbf ft Finishing work Install the engine guard p 129 ...

Page 209: ...e skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing F02631 11 Stand the motorcycle on its side stand on a horizontal sur face ...

Page 210: ... a level between the two marks Mount the cover of the compensating tank Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and let it warm up Stop the engine and ...

Page 211: ...omponents of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty o...

Page 212: ...16 COOLING SYSTEM 210 K00402 10 Main work Position the motorcycle upright Position an appropriate container under the engine Remove screw 1 F02631 10 Remove radiator cap 2 Completely drain the coolant ...

Page 213: ...eal ring Guideline Screw plug water pump drain hole M10x1 15 Nm 11 1 lbf ft F02632 11 Place the motorcycle on a horizontal surface using the side stand Refill with coolant Coolant 1 20 l 1 27 qt Coolant p 266 Completely fill the radiator with coolant Mount radiator cap 2 ...

Page 214: ...gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and allow it to warm up Stop the engine and allow it to cool down Finishing work Check the coolant level p 203 Install the engine guard p 129 ...

Page 215: ...n also be changed during the ride H02886 01 Condition Throttle grip closed Press MAP button until the LED displays the desired drive mode Drive mode 1 is ROAD and drive mode 2 is OFFROAD ROAD balanced response OFFROAD direct response Info The drive mode only influences the throttle response The homologated performance is available in both drive modes In drive mode 2 the traction control allows mor...

Page 216: ...rashing Traction control can also be adjusted during the ride Traction control cannot be deactivated until a minimum speed has previously been reached and the self test is complete S03255 01 Deactivating traction control Condition Throttle grip closed Speed before deactivation 4 km h 2 5 mph Press and hold button TC for 5 seconds The TC LED lights up when the traction control is deactivated Activa...

Page 217: ...ing the shift lever must not touch the rider s boot when in the basic position When the shift lever keeps touching the boot the transmission will be subject to an excessive load 400692 10 Sit on the vehicle in the riding position and determine distance A between the upper edge of your boot and the shift lever Distance between shift lever and upper edge of boot 10 20 mm 0 39 0 79 in If the distance...

Page 218: ...h A of the shift lever and shift shaft Mount shift lever 2 on the shift shaft in the required position and engage the gearing Info The range of adjustment is limited The shift lever must not come into contact with any other vehicle components during the shift procedure Mount and tighten screw 1 with the washers Guideline Screw shift lever M6 14 Nm 10 3 lbf ft Loctite 243 ...

Page 219: ...icularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes ...

Page 220: ... F00578 10 Clean quick release coupling 1 thoroughly with compressed air Info Under no circumstances should dirt enter into the fuel line Dirt in the fuel line clogs the injection valve Disconnect quick release coupling 1 Pull fuel screen 2 out of the connecting piece Insert the new fuel screen all the way into the connecting piece Lubricate the O ring and join the quick release coupling ...

Page 221: ... make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and check the response 18 2 Checking the engine oil level Condition The engine is at operating temperature Preparatory work Stand the motorcycle upright on a horizontal surface ...

Page 222: ...iewer If the engine oil level is below the B mark Add engine oil p 228 If the engine oil level is above the A mark Correct the engine oil level 18 3 Changing the engine oil and oil filter cleaning the oil screens Warning Danger of scalding Engine and gear oil get very hot when the motorcycle is ridden Wear suitable protective clothing and safety gloves In the event of scalding rinse the area affec...

Page 223: ...se filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Drain the engine oil while the engine is at operating temperature Preparatory work Remove engine guard p 128 H01066 10 Main work Position an appropriate container under the engine Remove filler plug 1 with the O ring ...

Page 224: ...g 2 with the magnet and seal ring Allow the engine oil to drain completely F00580 01 Thoroughly clean the oil drain plug with magnet Mount and tighten the oil drain plug with the magnet and new seal ring Guideline Oil drain plug with magnet M12x1 5 20 Nm 14 8 lbf ft ...

Page 225: ... oil filter 5 out of the oil filter housing Lock ring plier 51012011000 F00588 10 Remove screws 6 Remove oil filter cover 7 with the O ring Pull oil filter 8 out of the oil filter housing Lock ring plier 51012011000 Allow the engine oil to drain completely Thoroughly clean the parts and the sealing surfaces ...

Page 226: ...E 224 F00581 10 Remove screw plug 9 with oil screen bk and the O rings F00583 10 Remove screw plug bl with oil screen bm and the O rings Allow the engine oil to drain completely Thoroughly clean the parts and the sealing surfaces ...

Page 227: ...on a pin wrench Position the pin wrench through the drill hole of the screw plug in the opposite section of the engine case Push the oil screen all the way into the engine case F00587 10 Mount and tighten screw plug 9 with the O ring Guideline Plug oil screen M20x1 5 15 Nm 11 1 lbf ft ...

Page 228: ...Mount and tighten screw plug bl with the O ring Guideline Plug oil screen M20x1 5 15 Nm 11 1 lbf ft F00585 10 Insert new oil filter 5 Lubricate the O ring of the oil filter cover Position oil filter cover 4 Mount and tighten screws 3 Guideline Screw oil filter cover M5 6 Nm 4 4 lbf ft ...

Page 229: ... cover Position oil filter cover 7 Mount and tighten screws 6 Guideline Screw oil filter cover M5 6 Nm 4 4 lbf ft Fill up with engine oil at the clutch cover Engine oil 1 70 l 1 8 qt Engine oil SAE 10W 50 p 267 Info Too little engine oil or poor quality engine oil will result in premature wear of the engine ...

Page 230: ...Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and check for tightness Finishing work Install the engine guard p 129 Check the engine oil level p 219 18 4 Adding engine oil Info Too little engine oil or poor quality engine oil will result in premature wear of the eng...

Page 231: ...t mix different types of engine oil We recommended changing the engine oil when nec essary Mount and tighten filler plug 1 with the O ring Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an encl...

Page 232: ...18 SERVICE WORK ON THE ENGINE 230 Finishing work Check the engine oil level p 219 ...

Page 233: ...r jet directly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23 6 in Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulat...

Page 234: ...brush Motorcycle cleaner p 269 Info Use warm water containing normal motorcycle cleaner and a soft sponge Never apply motorcycle cleaner to a dry vehicle always rinse the vehicle with water first If the vehicle was operated in road salt clean it with cold water Warm water would enhance the corrosive effects of salt After rinsing the motorcycle with a gentle spray of water allow it to dry thoroughl...

Page 235: ...fo The heat produced causes water at inaccessible loca tions in the engine and on the brake system to evapo rate Push back the protection caps of the handlebar controls to allow any water that has penetrated to evaporate After the motorcycle has cooled down lubricate all moving parts and pivot points Clean the chain p 113 Treat bare metal except for brake discs and the exhaust sys tem with a corro...

Page 236: ...and powder coated parts with a mild cleaning and care product Lubricate the ignition steering lock Universal oil spray p 270 19 2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter salt can be expected on the roads You should therefore take pre cautions against aggressive road salt After riding on salted roads thoroughly clean the vehicle with cold water and...

Page 237: ...emoving them with cold water and dry them carefully After riding on salted roads thoroughly clean the motorcycle with cold water and dry it well Treat the engine the swingarm and all other bare or zinc plated parts except the brake discs with a wax based corro sion inhibitor Info Corrosion inhibitor must not come in contact with the brake discs as this would greatly reduce the braking force Clean ...

Page 238: ...rload In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 269 Info The fuel additive stabilities the fuel for longer storage and makes starting easier next time Refuel p 77 Clean the motorcycle p 231 Change the engine oil and the oil filter clean...

Page 239: ...ycles recommends raising the motorcycle Raise the motorcycle with a lift stand p 102 Cover the vehicle with a tarp or similar cover that is perme able to air Info Do not use non porous materials since they prevent humidity from escaping thus causing corrosion Avoid running the engine for a short time only Since the engine cannot warm up properly the water vapor produced during combustion condenses...

Page 240: ...reparing for use after storage 401059 01 Remove the motorcycle from the lift stand p 102 Install the 12 V battery p 177 Set the clock p 51 Perform checks and maintenance measures when preparing for use p 63 Take a test ride ...

Page 241: ...ns only if the clutch lever is drawn The vehicle is in gear Shift the transmission to neutral posi tion The vehicle is in gear and the side stand is folded out Shift the transmission to neutral posi tion Engine turns but does not start Operating error Carry out start procedure p 64 Fuse 3 blown Change the fuses of individual power consumers p 188 Quick release coupling not joined Join quick releas...

Page 242: ...diagnostics tool Engine overheats Too little coolant in cooling system Check the cooling system for leakage Check the coolant level p 203 Radiator fins very dirty Clean radiator fins Foam formation in cooling sys tem Drain the coolant p 205 Fill bleed the cooling system p 207 Buckled or damaged radiator hose Change the radiator hose Thermostat is faulty Check the thermostat Fuse 4 blown Change the...

Page 243: ...y Lack of fuel Refuel p 77 Fuse 1 2 or 3 blown Change the fuses of individual power consumers p 188 ABS warning lamp lights up ABS fuse blown Change the ABS fuses p 184 Large difference in wheel speeds of the front and rear wheels Stop the vehicle switch off the igni tion and start it again Malfunction in ABS Read out the fault memory using the Husqvarna Motorcycles diagnostics tool High oil consu...

Page 244: ...88 Time is not correctly dis played Fuse 1 blown Change the fuses of individual power consumers p 188 Set the clock p 51 12 V battery discharged Ignition not switched off when vehicle was parked Charge the 12 V battery p 179 The 12 V battery is not being charged by the alternator Check the charging voltage Check the open circuit current Combination instrument shows nothing in the display Fuse 1 or...

Page 245: ...levers exhaust controlled by rocker arm chain drive Valve diameter intake 42 mm 1 65 in Valve diameter exhaust 34 mm 1 34 in Valve play cold Intake at 20 C 68 F 0 10 0 15 mm 0 0039 0 0059 in Exhaust at 20 C 68 F 0 22 0 27 mm 0 0087 0 0106 in Crankshaft bearing 2 roller bearings Conrod bearing Slide bearing Piston pin bearing Piston pin with DLC coating Pistons Forged light alloy Piston rings 1 com...

Page 246: ...ssion claw shifted Transmission ratio First gear 14 35 Second gear 16 28 Third gear 20 27 Fourth gear 21 23 Fifth gear 23 22 Sixth gear 23 20 Mixture preparation Electronic fuel injection Ignition Contactless controlled fully electronic ignition with digital ignition adjustment Alternator 12 V 300 W Spark plug Inside spark plug NGK LKAR9BI 10 Outside spark plug NGK LMAR7DI 10 Spark plug electrode ...

Page 247: ...43 Hose clamp intake flange M4 2 5 Nm 1 84 lbf ft Oil nozzle for clutch lubrication M4x8 0 4 Nm 0 3 lbf ft Oil nozzle for conrod bearing lubrication M4 0 8 Nm 0 59 lbf ft Locking screw for bearing M5 6 Nm 4 4 lbf ft Loctite 243 Oil nozzle in cylinder head M5 2 Nm 1 5 lbf ft Remaining screws engine M5 6 Nm 4 4 lbf ft Screw axial lock of balancer shaft M5 6 Nm 4 4 lbf ft Loctite 243 Screw axial lock...

Page 248: ...guide M6 10 Nm 7 4 lbf ft Remaining screws engine M6 10 Nm 7 4 lbf ft Screw alternator cover M6x25 10 Nm 7 4 lbf ft Loctite 243 Screw alternator cover M6x30 10 Nm 7 4 lbf ft Loctite 243 Screw alternator cover timing chain shaft through hole M6 10 Nm 7 4 lbf ft Loctite 243 Screw camshaft bearing support M6x80 10 Nm 7 4 lbf ft Screw camshaft bearing support M6x90 10 Nm 7 4 lbf ft Screw clutch cover ...

Page 249: ...f ft Loctite 243 Screw engine case M6x25 10 Nm 7 4 lbf ft Screw engine case M6x30 10 Nm 7 4 lbf ft Screw engine case M6x70 10 Nm 7 4 lbf ft Screw engine case M6x80 10 Nm 7 4 lbf ft Screw guide rail M6x30 10 Nm 7 4 lbf ft Loctite 2701 Screw guide rail M6x20 10 Nm 7 4 lbf ft Loctite 243 Screw ignition coil M6 10 Nm 7 4 lbf ft Screw locking lever M6 10 Nm 7 4 lbf ft Loctite 243 Screw resonator M6 10 ...

Page 250: ... 4 lbf ft Screw timing chain shaft M6 10 Nm 7 4 lbf ft Screw valve cover M6 10 Nm 7 4 lbf ft Screw water pump cover M6 10 Nm 7 4 lbf ft Screw water pump wheel M6 10 Nm 7 4 lbf ft Loctite 243 Intake channel vacuum connec tion M6x0 75 2 5 Nm 1 84 lbf ft Loctite 2701 Oil nozzle for piston cooling M6x0 75 4 Nm 3 lbf ft Nut exhaust flange M8 20 Nm 14 8 lbf ft Copper paste Screw plug locking screw M8 15...

Page 251: ...h the rear screw on the timing chain shaft 1st stage 15 Nm 11 1 lbf ft 2nd stage 30 Nm 22 1 lbf ft 3rd stage 45 Nm 33 2 lbf ft 4th stage 60 Nm 44 3 lbf ft Lubricated with engine oil Loctite 577 Oil pressure sensor M10x1 10 Nm 7 4 lbf ft Screw plug oil channel M10x1 15 Nm 11 1 lbf ft Loctite 243 Screw plug water pump drain hole M10x1 15 Nm 11 1 lbf ft Screw unlocking of timing chain tensioner M10x1...

Page 252: ...ft Loctite 243 Screw plug oil channel M14x1 5 15 Nm 11 1 lbf ft Loctite 243 Engine case stud M16x1 5 25 Nm 18 4 lbf ft Loctite 243 Rotor nut M18x1 5 100 Nm 73 8 lbf ft Nut engine sprocket M20x1 5 100 Nm 73 8 lbf ft Loctite 243 Nut inner clutch hub M20x1 5 120 Nm 88 5 lbf ft Loctite 243 Nut primary gear wheel M20LHx1 5 90 Nm 66 4 lbf ft Loctite 243 Plug oil screen M20x1 5 15 Nm 11 1 lbf ft Plug tim...

Page 253: ...oil 1 70 l 1 8 qt Engine oil SAE 10W 50 p 267 22 3 2 Coolant Coolant 1 20 l 1 27 qt Coolant p 266 22 3 3 Fuel A00420 10 Please observe the labels on EU fuel pumps Fuel tank rear Fuel tank capacity approx 12 8 l 3 38 US gal Super unleaded ROZ 95 RON 95 PON 91 p 268 ...

Page 254: ...l 1 3 qt 22 4 Chassis Frame Lattice frame made of chrome molybdenum steel tubing powder coated Fork WP XPLOR 5348 Shock absorber WP XPLOR 5746 Suspension travel front 250 mm 9 84 in rear 250 mm 9 84 in Brake system front Disc brake with dual piston brake caliper floating rear Disc brake with single piston brake caliper floating Brake discs diameter front 300 mm 11 81 in rear 240 mm 9 45 in Brake d...

Page 255: ...ffroad solo front 1 5 bar 22 psi rear 1 5 bar 22 psi Secondary drive ratio 15 46 Chain 5 8 x 1 4 X ring Steering head angle 62 Wheelbase 1 500 15 mm 59 06 0 59 in Seat height unloaded 917 mm 36 1 in Ground clearance unloaded 261 mm 10 28 in Weight without fuel approx 155 kg 342 lb Maximum permissible front axle load 150 kg 331 lb Maximum permissible rear axle load 200 kg 441 lb Maximum permissible...

Page 256: ...ance free Fuse 75011088010 10 A Fuse 75011088015 15 A Fuse 58011109115 15 A Fuse 58011109125 25 A Fuse 58011109130 30 A Headlight H4 socket P43t 12 V 60 55 W Position light W5W socket W2 1x9 5d 12 V 5 W Combination instrument lighting and indicator lamps LED Turn signal LED Brake tail light LED License plate lamp LED ...

Page 257: ...e possible series production tires Additional information is available in the Service section under www husqvarna motorcycles com 22 7 Fork Fork article number 0270C110T401000 Fork WP XPLOR 5348 Compression damping Comfort 20 clicks Standard 15 clicks Sport 10 clicks Full payload 10 clicks Rebound damping Comfort 20 clicks Standard 15 clicks Sport 10 clicks Full payload 10 clicks ...

Page 258: ...n Fork oil per fork leg 640 ml 21 64 fl oz Fork oil SAE 4 48601166S1 p 268 22 8 Shock absorber Shock absorber article number 0270C410T308000 Shock absorber WP XPLOR 5746 Low speed compression damping Comfort 15 clicks Standard 10 clicks Sport 6 clicks Full payload 6 clicks High speed compression damping Comfort 2 turns Standard 1 turn Sport 1 turn Full payload 1 turn ...

Page 259: ...ing preload Comfort 20 mm Standard 20 mm Sport 20 mm Full payload 25 mm Spring rate Weight of rider 75 85 kg 165 187 lb 72 N mm 411 lb in Spring length 225 mm 8 86 in Gas pressure 10 bar 145 psi Static sag 35 mm 1 38 in Riding sag 85 95 mm 3 35 3 74 in Fitted length 395 mm 15 55 in Shock absorber fluid p 268 SAE 2 5 ...

Page 260: ... PT K50x18 1 5 Nm 1 11 lbf ft Screw combination instrument EJOT PT 45x12 Z 1 Nm 0 7 lbf ft Screw combination switch EJOT PT K50x18 2 Nm 1 5 lbf ft Screw radiator shield EJOT PT K50x14 2 Nm 1 5 lbf ft Screw side stand sensor EJOT PT K50x12 1 Nm 0 7 lbf ft Fitting side stand sensor M4 2 Nm 1 5 lbf ft Remaining nuts chassis M4 3 Nm 2 2 lbf ft Remaining screws chassis M4 3 Nm 2 2 lbf ft Spoke nipple f...

Page 261: ...5 8 Nm 5 9 lbf ft Loctite 243 Screw foot brake lever stub M5 6 Nm 4 4 lbf ft Loctite 243 Screw fuel level sensor M5 3 Nm 2 2 lbf ft Screw fuel pump M5 4 Nm 3 lbf ft Screw fuel tank closure flange M5 2 5 Nm 1 84 lbf ft Screw fuel tank retaining bracket front M5 6 5 Nm 4 79 lbf ft Screw license plate holder bot tom M5 8 Nm 5 9 lbf ft Screw radiator fan cover M5 3 2 Nm 2 36 lbf ft Screw rear fender M...

Page 262: ...bf ft Screw ABS control unit M6 5 Nm 3 7 lbf ft Screw ABS module retaining bracket on frame M6 10 Nm 7 4 lbf ft Screw activated carbon filter retaining bracket M6 6 Nm 4 4 lbf ft Loctite 243 Screw air filter box on frame M6 6 Nm 4 4 lbf ft Screw angle sensor M6 8 Nm 5 9 lbf ft Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw battery compartment M6 2 Nm 1 5 ...

Page 263: ...ft Loctite 243 Screw clutch assembly M6 5 Nm 3 7 lbf ft Screw front brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw front fuel tank M6 6 5 Nm 4 79 lbf ft Screw fuel tank fastening strut front M6 10 Nm 7 4 lbf ft Screw fuel tank hinge front M6 10 Nm 7 4 lbf ft Loctite 243 Screw fuel tank locking plate front M6 6 Nm 4 4 lbf ft Loctite 243 Screw fuel tank roller M6 10 Nm 7 4 lbf ft Screw fuel tap M...

Page 264: ... Screw radiator bracket top M6 10 Nm 7 4 lbf ft Screw radiator shroud on speed nut M6 8 Nm 5 9 lbf ft Screw rear brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw rear fender M6 7 Nm 5 2 lbf ft Screw seat lock M6 5 Nm 3 7 lbf ft Screw spoiler M6 6 5 Nm 4 79 lbf ft Screw upper part of the air filter box M6 2 Nm 1 5 lbf ft Screw voltage regulator M6 8 Nm 5 9 lbf ft Screw wheel speed sensor M6 6 Nm 4...

Page 265: ...lbf ft Loctite 243 Screw foot brake lever M8 25 Nm 18 4 lbf ft Loctite 243 Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Screw front footrest bracket M8 25 Nm 18 4 lbf ft Screw fuel tank bracket M8 15 Nm 11 1 lbf ft Screw fuel tank bottom M8 25 Nm 18 4 lbf ft Loctite 243 Screw fuel tank top M8 25 Nm 18 4 lbf ft Loctite 243 Screw grab handle M8 10 N...

Page 266: ...43 Screw spring holder plate on side stand bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw steering stem M8 20 Nm 14 8 lbf ft Loctite 243 Screw top triple clamp M8 17 Nm 12 5 lbf ft Engine carrying screw M10 45 Nm 33 2 lbf ft Loctite 243 Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw bottom shock absorber M10 45 Nm 33 2 lbf ft Loctite 243 Screw eng...

Page 267: ... Screw swingarm pivot M12x1 5 80 Nm 59 lbf ft Nut angle lever to link fork M14x1 5 100 Nm 73 8 lbf ft Nut linkage lever to rocker arm M14x1 5 100 Nm 73 8 lbf ft Screw radiator temperature sen sor M18 20 Nm 14 8 lbf ft Screw bottom steering head M20x1 5 60 Nm 44 3 lbf ft Loctite 243 Screw top steering head M20x1 5 12 Nm 8 9 lbf ft Screw front wheel spindle M24x1 5 45 Nm 33 2 lbf ft Nut rear wheel s...

Page 268: ... 1 Coolant Guideline Only use high grade silicate free coolant with corrosion inhibitor additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not use pure water as only coolant is able to meet the requirements needed in terms of corrosion pro tection and lubrication properties Only use coolant that complies with the requirements stated see speci...

Page 269: ... for antifreeze protection dilution and miscibility compatibility with other coolants Recommended supplier MOTOREX COOLANT M3 0 Engine oil SAE 10W 50 Standard classification JASO T903 MA2 p 271 SAE p 271 SAE 10W 50 Guideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corresponding properties Fully synthetic engine oil Reco...

Page 270: ...E 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe ...

Page 271: ...n Clean Fuel additive Recommended supplier MOTOREX Fuel Stabilizer Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Perfect finish and high gloss polish for paints Recommended supplier MOTOREX Moto Shine ...

Page 272: ...rving materials for paints metal and rubber Recommended supplier MOTOREX Moto Protect Street chain spray Guideline Recommended supplier MOTOREX Chainlube Road Strong Universal oil spray Recommended supplier MOTOREX Joker 440 Synthetic ...

Page 273: ...ice intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated with the same oil The JASO T903 MA2 standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils accordin...

Page 274: ...ock braking system Safety system that prevents locking of the wheels when driving straight ahead without the influence of lateral forces OBD On board diagnosis Vehicle system which monitors the specified param eters of the vehicle electronics ...

Page 275: ...LIST OF ABBREVIATIONS 27 273 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 276: ... an error condition that requires prompt intervention Active driving aids are also represented by yellow or orange symbols ABS warning lamp lights up flashes yellow ABS is not active The ABS warning lamp also lights up if a malfunction is detected Fuel level warning lamp lights up orange The fuel level has reached the reserve mark The fuel level warning lamp relates either to the front or the rear...

Page 277: ...en and blue symbols reflect information The high beam indicator lamp lights up blue The high beam is switched on The idle indicator lamp lights up green The transmission is in neutral Turn signal indicator lamp flashes green The turn signal is switched on ...

Page 278: ... Brake discs checking 133 Brake fluid front brake adding 136 of rear brake adding 148 Brake fluid level front brake checking 135 of rear brake checking 147 Brake linings front brake changing 140 front brake checking 139 of the rear brake changing 151 rear brake checking 150 Brakes 72 C Capacity coolant 208 211 251 engine oil 227 251 fuel 79 251 252 Chain checking 119 cleaning 113 dirt checking for...

Page 279: ...ng 50 messages 47 overview 46 service display setting 52 setting 47 Coolant antifreeze and coolant level checking 201 changing 209 draining 205 level checking 203 Cooling system 200 filling bleeding 207 Customer service 19 D Diagnostics connector 199 E Emergency OFF switch 31 Engine running in 59 Engine guard installing 129 removing 128 Engine number 26 Engine oil adding 228 changing 220 Engine oi...

Page 280: ...ont fender installing 112 removing 111 Front wheel installing 158 removing 156 Fuel cocks 41 Fuel pump switch 36 Fuel screen changing 217 Fuel tank 36 Fuel tank filler caps closing 40 opening 38 Fuel oils etc 17 Fuse of individual power consumers changing 188 G Grab handles 42 H Hand brake lever 28 basic position adjusting 133 Handlebar position 98 adjusting 99 Headlight range adjusting 198 settin...

Page 281: ...ng 231 lift stand raising with 102 removing from lift stand 102 O Oil filter changing 220 Oil screens cleaning 220 Overview of indicator lamps 35 Owner s Manual 16 P Parking 74 Passenger foot pegs 42 Position light lamp changing 196 Preparing for use advice on preparing for first use 57 after storage 238 checks and maintenance measures when preparing for use 63 Protective clothing 15 R Rear hub da...

Page 282: ...position adjusting 216 basic position checking 215 Shifting 67 Shock absorber 84 compression damping general 87 high speed compression damping adjusting 89 low speed compression damping adjusting 88 rebound damping adjusting 91 riding sag checking 94 spring preload adjusting 95 static sag checking 93 Shock absorber article number 27 Side stand 44 Spare parts 17 Spoke tension checking 171 Start but...

Page 283: ...bsorber 256 tires 255 Throttle grip 29 Tire condition checking 167 Tire pressure checking 169 Tire repair spray using 173 Traction control adjusting 214 Transport 76 Troubleshooting 239 242 Turn signal switch 30 Type label 25 U Use definition 11 V Vehicle identification number 24 View of vehicle front left 20 rear right 22 W Winter operation checks and maintenance steps 234 Work rules 15 ...

Page 284: ... 3402403en 3402403en 01 2020 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria www husqvarna motorcycles com Photo Mitterbauer KISKA Husqvarna Motorcycles GmbH ...

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