Husqvarna 2010 SMR-450, Workshop Manual, Page: 347 / 420

O.17 Part. N. 8000 H1344 (10-2009)
“KIT” ASSEMBLING INSTRUCTIONS
Preliminary operations
Set a stand or a block under the engine and see that the front wheel is
lifted from the ground.
Loosen the four screws (1 fig.1) fixing the front wheel axle.
Hold the head (3 fig.2) of the wheel axle in place, unscrew the bolt (2 fig.
1) on the opposite side; strike the wheel axle with a nylon drift, then draw
the wheel axle out and lay down the wheel with brake disc facing up.
Loosen the three screws (4 fig.2) fixing the R.H.slider protection and
remove it.
NOTE
Do not operate the front brake lever when the wheel has been removed;
this causes the caliper pistons to move outwards.
Make a hole in the middle of the slider guard at the distance X=80mm from
top using a drill Ø 12 mm; follow the scheme in fig. 5 (A°=90°). Deburr
the hole.
Insert the hook “B” on slider guard as indicated in fig. 6 and holding the
hook in place, mark the positions of the four screw holes using a point.
Remove the hook and make the four holes with a drill Ø 4,5 mm
perpendicularly to the surface of the slider guard.
Fix the hook on the slider protection with the four screws “C”.
Loosen the four screws (5) fastening the R.H. front fork leg and withdraw
this from the steering plates.
Remove the clamp (6) from the front fork leg.
Insert the clamp “A” onto the fork leg and slide it until stop; tighten the
screw relative “D”.
Reinsert the R.H.fork leg onto the steering plates restoring the distance
“E” (see left side) and tighten the four fixing screws.
Reassemble the front wheel operating in the reverse order of dismantling.
Reassemble the slider guard on R.H.fork leg and fix this with the three
screws (4 fig.15).
Lower the fork so that the ring “A” is at a lower point with respect to the
hook “B”, hence fully push the hook’s pin (fig.17) and slovly release the
fork until the pin’s head slots into the ring’s groove as illustrated in the
scheme of fig.18.
Warning
The kit is intended only for competition use.
C
5
fig. 1 fig. 2
fig. 3
fig. 5 fig. 6
fig. 7
fig. 10 fig.11
fig.15
fig.17
fig.16
fig. 4
1
3
2
4
fig. 13
fig. 9
fig.14
6
fig. 8
4
B
A
B
fig.18
fig.12