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C.2
Part. N. 8000 H1344 (10-2009)
TROUBLES AND REMEDIES
ENGINE
Trouble
Cause
Remedy
Engine don’t start or starts
Inadequate compression
with difficulty
1. Piston seizure
Replace
2. Con-rod small or big end seized
Replace
3. Piston rings worn
Replace
4. Cylinder worn
Replace
5. Low torque cylinder head nuts
Tighten
6. Head gasket blowing
Replace
7. Spark plug loose
Tighten
8. Incorrect valve play
Adjust
9. Valve springs weak or seized
Replace
10. Valves seized
Replace
11. Incorrect decompressor adjustment
Adjust
No or weak spark
1. Spark plug faulty
Replace
2. Spark plug dirty or wet
Clean or dry
3. Spark plug gap too large
Adjust
4. Ignition coil faulty
Replace
5. H.T. leads damaged or short circuiting
Check
6. Electronic device faulty
Replace
7. R.H. switch faulty
Replace
Fuel not reaching carburettor (TC, TXC)
1. Fuel tank cap breather blocked
Clean
2. Fuel cock blocked
Clean
3. Fuel feed hose blocked
Clean
4. Carburettor fuel filter dirty
Clean
5. Worn out float valve or worn out floats
Replace
6. Rocker blocking float valve
Free
Carburettor flooding (TC, TXC)
1. High fuel level in float bowls
Adjust
2. Worn out float valve or worn out floats in open position
Replace or free
Engine cuts out easily
1. Spark plug dirty
Clean
2. Electronic control unit faulty
Replace
3. Carburettor jets blocked
Clean
4. Idling low
Adjust
Engine noisy
Piston noise
1. Excessive play between cylinder liner and piston
Replace
2. Piston rings or piston rings seats worn
Replace
3. Excessive carbon layers inside the combustion chamber,
or on the piston top
Clean
4. Worn rocker arm
Replace
5. Excessive valve play
Adjust
6. Valve springs weak or seized
Replace
7. Cam chain worn
Replace
8. Incorrect timing chain adjustment
Adjust
Crankshaft noise
1. Main bearings worn
Replace
2. High radial and axial play at con-rod big end
Replace
3. Crankshaft gear damaged
Replace
4. Crankshaft nut loose
Tighten
Summary of Contents for 2010 SMR-450
Page 6: ...a 4 Part N 8000 H1344 10 2009 FOREWORD SUMMARY ...
Page 7: ...b 1 Part N 8000 H1344 10 2009 IMPORTANT NOTICES Section b ...
Page 10: ...b 4 Part N 8000 H1344 10 2009 IMPORTANT NOTICES ...
Page 11: ...A 1 Part N 8000 H1344 10 2009 GENERAL Section A ...
Page 20: ...A 10 Part N 8000 H1344 10 2009 GENERAL ...
Page 21: ...B 1 Part N 8000 H1344 10 2009 MAINTENANCE Section B ...
Page 29: ...C 1 Part N 8000 H1344 10 2009 TROUBLES AND REMEDIES Section C ...
Page 34: ...C 6 Part N 8000 H1344 10 2009 TROUBLES AND REMEDIES ...
Page 35: ...SETTINGS AND ADJUSTMENTS Part N 8000 H1344 10 2009 D 1 Section D ...
Page 37: ...SETTINGS AND ADJUSTMENTS Part N 8000 H1344 10 2009 D 3 TC TXC TE SMR ...
Page 56: ......
Page 64: ...D 30 Part N 8000 H1344 10 2009 SETTINGS AND ADJUSTMENTS TE 310EU SMR ...
Page 71: ...E 1 Part N 8000 H1344 10 2009 GENERAL OPERATIONS Section E ...
Page 97: ...F 1 Part N 8000 H1344 10 2009 ENGINE DISASSEMBLY Section F ...
Page 99: ...F 3 Part N 8000 H1344 10 2009 ENGINE DISASSEMBLY ...
Page 122: ...F 26 Part N 8000 H1344 10 2009 ENGINE DISASSEMBLY ...
Page 149: ...H 1 Part N 8000 H1344 10 2009 ENGINE REASSEMBLY Section H ...
Page 191: ...H 43 Part N 8000 H1344 10 2009 ENGINE REASSEMBLY ...
Page 193: ...I 1 Part N 8000 H1344 10 2009 FRONT SUSPENSION Section I ...
Page 195: ...I 3 Part N 8000 H1344 10 2009 FRONT SUSPENSION TE SMR TC TXC ...
Page 258: ...J 18 Part N 8000 H1344 10 2009 REAR SUSPENSION ...
Page 259: ...L 1 Part N 8000 H1344 10 2009 BRAKES Section L ...
Page 268: ...L 10 Part N 8000 H1344 10 2009 BRAKES SMR TE TC TXC ...
Page 270: ...L 12 Part N 8000 H1344 10 2009 BRAKES ...
Page 277: ...M 7 Part N 8000 H1344 10 2009 ELECTRIC SYSTEM DIGITAL INSTRUMENT 6 5 10 11 7 9 9 8 ...
Page 324: ...M 54 Part N 8000 H1344 10 2009 ELECTRIC SYSTEM DIGITAL INSTRUMENT ...
Page 325: ...N 1 Part N 8000 H1344 10 2009 ENGINE COOLING SYSTEM Section N ...
Page 330: ...N 6 Part N 8000 H1344 10 2009 ENGINE COOLING SYSTEM ...
Page 370: ...P 2 Part N 8000 H1344 10 2009 HYDRAULIC CONTROL CLUTCH ...
Page 374: ...P 6 Part N 8000 H1344 10 2009 HYDRAULIC CONTROL CLUTCH ...
Page 375: ...Q 1 Part N 8000 H1344 10 2009 OPTIONAL PARTS LIST Section Q ...
Page 378: ...Q 4 Part N 8000 H1344 10 2009 OPTIONAL PARTS LIST ...
Page 385: ...T 1 Part N 8000 H1344 10 2009 Lubrication system Section T ...
Page 387: ...T 3 Part N 8000 H1344 10 2009 Lubrication system LUBRICATION SYSTEM DIAGRAM ...
Page 388: ...T 4 Part N 8000 H1344 10 2009 Lubrication system ...
Page 389: ...W 1 Part N 8000 H1344 10 2009 SPECIFIC TOOLS Section W ...
Page 412: ...Y 16 Part N 8000 H1344 10 2009 FRAME AND WHEELS ...
Page 413: ...Z 1 Part N 8000 H1344 10 2009 NOTES FOR USA CDN AUS MODELS Z Section ...
Page 420: ...Z 8 Part N 8000 H1344 10 2009 NOTES FOR USA CDN AUS MODELS 8 14 4 12 2 8 4 9 5 ...