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5

SAFETY

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

DANGER !

THIS CUTTING mACHINE IS CAPABLE Of AmPUTATING HANDS AND fEET 
AND THROWING OBJECTS. fAILURE TO OBSERVE THE fOLLOWING 
SAfETy INSTRUCTIONS COULD RESULT IN SERIOUS INJURy OR DEATH.

GENERAL OPERATION

Read, understand and follow all instructions in the 

• 

manual and on the machine before starting.
Only allow responsible adults, who are familiar 

• 

with the instructions, to operate the machine.
Clear the area of objects such as rocks, stones, 

• 

toys, wire etc., which could be picked up and 
thrown by the blades.
Be sure the area is clear of all people and pets 

• 

before mowing. Stop the machine if anyone enters 
the area.
Never carry passengers or children even with 

• 

blades off.
Do not  mow in reverse unless absolutely 

• 

necessary. Always look down and behind before 
and while backing.
Be aware of the mower discharge direction and 

• 

do not direct it towards anyone. Do not operate 
the mower without either the entire grass catcher 
or the guard in place.
Slow down before turning.

• 

Never leave the machine unattended when the 

• 

engine is running. Always turn off the blades, set 
the parking brake, stop the engine and remove  
the key before leaving the machine.
Turn off blades when not mowing.

• 

Stop engine before removing grass catcher or 

• 

unclogging chute.
mow only in daylight or good artificial light.

• 

Do not operate the machine while under the 

• 

influence of alcohol or drugs.
Watch out for traffic when operating near or 

• 

crossing roadways.
Use extra care when loading and unloading the 

• 

machine onto a trailer or truck.
Data indicates that operators, age 60 years and 

• 

above, are involved in a large percentage of 
riding mower-related injuries. These operators 
should evaluate their ability to operate the riding 
mower safely enough to protect themselves and 
others from serious injury.

 DO NOT operate mower with grass catcher, 

• 

unless the front weights are installed.
Keep machine free of grass, leaves or other 

• 

debris buildup which can touch hot exhaust/
engine parts and burn. Do not allow the mower 
deck to plow leaves or other debris which can 
cause buildup to occur. Clean any oil or fuel 
spillage before operating or storing the machine. 
Allow machine to cool before storage.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and 
tipover accidents, which can result in severe injury or 
death. All slopes require extra caution. If you cannot 
back up the slope or if you feel uneasy on it, do not 
mow it.

DO

mow up and down slopes (10° max.), not across.

• 

Remove obstacles such as rocks, tree limbs, etc.

• 

Watch for holes, ruts, or bumps. Uneven terrain 

• 

could overturn the machine. 

Tall grass can hide 

obstacles.

Use slow speed. Choose a low speed so that you 

• 

will not have to stop while on the slope.
Use extra care with grass catchers or other 

• 

attachments. These can change the stability of 
the machine.
Keep all movement on the slopes 

• 

slow 

and 

gradual.

 Do not make sudden changes in speed 

or direction.
Avoid starting or stopping on a slope. If tires 

• 

lose traction, disengage the blades and proceed 
slowly 

straight

 

down the slope.

Summary of Contents for 115 247227 R1

Page 1: ...Grass Catcher 54 Model 966 445001 Operator s Manual 2009 09 ...

Page 2: ... 2009 HTC All Rights Reserved Beatrice NE Printed in U S A ...

Page 3: ...fety 5 GENERAL OPERATION 5 SLOPE OPERATION 5 CHILDREN 6 SERVICE 6 Container Contents 8 Assembly 9 Operation 14 TIPS TO IMPROVE BAGGING 14 Customer Responsibilities 15 GENERAL RECOMMENDATIONS 15 STORAGE 15 Parts 16 ...

Page 4: ...R GRASS CATCHER Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others Save this manual for future reference The operation of any mower can result in foreign objects thrown ...

Page 5: ... when operating near or crossing roadways Use extra care when loading and unloading the machine onto a trailer or truck Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury DO NOT operate mow...

Page 6: ...lways wear safety glasses or eye shields while operating your mower or performing any adjustments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool befo...

Page 7: ...low speed while on slope or hill Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible CAUTION In order to prevent accidental starting when s...

Page 8: ... CONTAINER CONTENTS 3 Soft Bag Containers 1 Upper Chute 1 Lower Chute 1 Catcher Hitch 1 Cover Assembly 1 Cast Weight 1 Catcher Mount Hardware COVER ASSEMBLY BAG CONTAINERS UPPER CHUTE DUMP BAG INDICATOR CHUTE LATCH LOWER CHUTE PARTS IDENTIFICATION CAUTION BEFORE ASSEMBLING GRASS CATCHER TO MOWER Place motion control levers in NEUTRAL position Set parking brake Turn ignition key OFF and remove key ...

Page 9: ...asten both bolts with flange nuts Repeat steps on opposite side NOTE The front side of the kit support straps should be on the inside of the mower frame Tighten all hardware 3 Reinforcement Plate Support Strap Drill rear guard hole to 5 16 if needed Remove rear engine guard if installed by removing the six bolts that attach the guard to the frame Place hitch on the rear of the mower 1 Rear Engine ...

Page 10: ...the cover assembly to mower Lift and rotate cover to align the cover brackets 1 with support assembly tubes Slide the cover down over the support tubes until 2 secure Remove plastic end caps from the center two bag support arms Fully insert spacer plugs into the ends of the support tubes It may be necessary to tap the spacers into place with a hammer or mallet Replace the plastic end cap back over...

Page 11: ...oking the latches to the mower deck 6LOWER CHUTE INSTALLATION Deflector Shield Deflector Bracket Tab Rear Latch Front Latch 5CONTAINER MOUNTING Install containers on supports overlapping at 1 center supports Close cover and lock latch handles over center 2 support tubes Center Support Tubes WARNING DO NOT operate mower unless container is properly installed Container is subject to wear and deterio...

Page 12: ...hute to secure 8CHUTE HOOD INSTALLATION Push upper chute through the gasketed opening 1 in the cover assembly Rotate chute so the chute opening is downwards 2 toward the container bags Hood Inlet 9LEVELING MOWER DECK Be sure deck is properly leveled for best mower performance See your mower operator s manual for instructions Rotate upper chute to point downwards towards bags 8063 051 8063 040 8063...

Page 13: ...of the frame 4 Secure the weight bracket to the frame with the 5 four previously removed bolts Install weight to the weight bracket with two 6 3 8 16 x 2 bolts and two 3 8 16 nuts from the new hardware Install foot rest on the weight bracket with six 7 10 12 x 1 and two 10 12 x 1 screws from the new hardware NOTE the shorter screws go in the center Cast Weight Weight Bracket Foot Rest CAUTION DO N...

Page 14: ...secure the top of the plastic lawn bag e Tip the container on its side and slide the filled bag from the container f Install a new plastic lawn bag with the edges of the bag draped over upper lip of the container g Repeat for other containers h Reinstall containers making sure containers overlap left at center supports i Close cover and secure latches over center support tubes Avoid cutting wet gr...

Page 15: ...DJUSTMENTS Place motion control levers in NEUTRAL position Set parking brake Place clutch control in DISENGAGED position Turn ignition key to OFF position Make sure blades and all moving parts have completely stopped Disconnect spark plug wire s from spark plug s and place wire where it cannot come in contact with plug CAUTION Do not leave grass in bagger containers Empty containers after each use...

Page 16: ...16 REPAIR PARTS 1 2 4 6 7 8 9 10 11 5 12 3 3 12 ...

Page 17: ...09 1 1 SCREEN COVER 532 195373 2 1 COVER 539 976952 3 6 SCREW 10 24 x 5 8 539 108096 4 2 HAIR PIN 539 108097 5 4 PLUG TUBING END 532 176990 6 1 BAGGER FRAME 532 192786 7 2 PIN HINGE 532 192550 8 1 SEAL COVER 532 400226 9 3 CONTAINER SOFT BAG 532 192603 10 1 GASKET COVER 532 130895 11 2 HANDLE BAGGER COVER 539 976977 12 6 NUT 10 24 CROWNLOCK ...

Page 18: ...18 REPAIR PARTS 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 32 33 29 30 34 23 24 25 26 6 19 35 31 23 28 22 21 22 36 22 27 23 17 18 19 23 35 28 20 ...

Page 19: ...8 2 BOLT HEX 5 16 18 x 2 539 990627 19 4 BOLT HEX 5 16 18 x 1 539 110472 20 2 BOLT RD HD 5 16 18 x 1 539 101520 21 2 BOLT HEX 5 16 18 x 3 539 990188 22 10 WASHER 5 16 SAE 539 112899 23 10 NUT 5 16 18 FLANGE NYLOC 539 108447 24 1 DECAL CE 539 107899 25 4 BOLT HEX 5 16 18 x Gr8 539 990588 26 2 BOLT HEX 3 8 16 x 2 539 976979 27 2 Nut 3 8 16 nyloc 539 108089 28 3 PLATED WELD NUT 539 109552 29 3 LOCKWA...

Page 20: ... 782 1060 1410 1912 Grade 5 Minimum commercial quality lower quality not recommended Metric Standard Hardware Grade Grade 8 8 Grade 10 9 Grade 12 9 ft lbs ft lbs Nm ft lbs Nm ft lbs Nm M4 1 5 2 2 2 3 2 7 3 6 M5 3 4 4 5 6 5 2 7 M6 5 2 7 7 5 10 8 2 11 M7 8 2 11 12 16 15 20 M8 13 5 18 18 8 25 21 8 29 M10 24 32 35 2 47 43 5 58 M12 43 5 58 62 2 83 75 100 M14 70 5 94 100 133 119 159 M16 108 144 147 196 ...

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