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Troubleshooting

Problem

Cause

Solution

Fuel overfl ows at the fi ll plate
(tank not full)

Fill or vent line blocked

Check lines. Clear obstruction from
line or straighten line if kinked.

Water or moisture in fuel tank

Cap on deck fuel fi ll plate not tight

Condensation forming on walls of
partially fi lled tank.

Poor quality fuel from marina tanks.

Check cap. Tighten.

Follow remedies for “Condensation”
above. If remedies fail to correct
problem, fuel tank and lines may
need to be drained and fl ushed. See
your dealer for service.

Diesel engines. Check fuel/water
separators. Drain if necessary.
Check with your dealer.

Engine cranks but will not start
(fuel system)

Lack of fuel.

Clogged fuel fi lter.

Clean fuel fi lter, check fuel level.
Check whether anti-siphon valve, if
so equipped, is stuck shut.
Improper starting procedure. Re-
view starting procedures in engine
manual.

Check and replace fuel fi lter.
Check fuel pump, fuel pump fi l-
ter, fuel fi lter, and fuel tank line for
cracked fl anges or restricted fi ttings.

Hunter 41 • Fuel Systems1

5.11

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Summary of Contents for H41

Page 1: ...Operator s Operator s Manual Manual H41 H41 V1 021507 P N 1031381 ...

Page 2: ......

Page 3: ...nd hope that you will take the time to complete both surveys As you already know we work with the highest quality equipment manufacturers to supply the components for your boat To receive full warranty coverage on all the individual components such as engine electronics and appliances be sure to complete and return to the Original Equipment Manufacturers OEM warranty cards to activate the individu...

Page 4: ...er has included everything to make ours the most complete sailing vessel on the market today How to Use this Manual Many people read their operator s manual from beginning to end when they first receive their new boat If you do this it will help you learn about the features and controls for your new boat In this manual you ll find that pictures and words work together to explain things quickly Tab...

Page 5: ...ter Gear 7 DC Electric Systems 7 DC Electric Systems 8 AC Electric Systems 8 AC Electric Systems 9 Water Systems 9 Water Systems 10 Sanitation and Waste Systems 10 Sanitation and Waste Systems 11 Engines and Transmissions 11 Engines and Transmissions 12 Sails and Rigging 12 Sails and Rigging 13 Getting Underway 13 Getting Underway 14 Maintenance 14 Maintenance 15 Glossary 15 Glossary Operator s Ma...

Page 6: ...do I start my engines pg 13 3 What to do in case of a fire pg 4 12 Fixing scratches pg 14 3 Periodic maintenance pg 14 11 Winterization pg 14 8 Lifting and Storing your boat t pg 14 7 How do I start my generator power pg 8 6 How do I shut down my generator pg 8 6 How do I operate my air conditioning pg 8 6 How do I fill my fresh water tank pg 9 2 How do I sanitize my water 9 3 How do I connect doc...

Page 7: ...Arrangement Opt Pullman 4 17 General Boat Arrangements 4 18 Dimension and Capacities 4 19 Deck Hardware List 4 20 Deck Arrangement 4 21 Ventilation Air Conditioning 4 23 5 Fuel System 5 1 Fuel Safety Checklist 5 2 5 1 Fuels Tanks 5 3 5 2 Fuel Supply Lines and Hoses 5 4 5 3 Fuel Valves 5 5 5 4 Fuel Filters 5 5 Fuel Filter Reference 5 7 5 5 LPG 5 8 Troubleshooting 5 10 Fuel System Drawing 5 13 LPG A...

Page 8: ...tions and Maintenance 11 4 Troubleshooting 11 6 Exhaust System Arrangement 11 9 12 Sails and Rigging 12 1 12 1 Main Rig Components 12 2 12 2 The Mast 12 3 12 3 The Boom 12 4 12 4 The Sails 12 4 12 5 Reefing Instructions 12 6 12 6 Reefing Procedure 12 6 12 7 Shaking Out a Reef 12 6 12 8 Spinnaker Option 12 6 12 9 The Arch 12 7 12 10 Protecting your Rigging 12 8 13 Getting Underway 13 1 13 1 Boardin...

Page 9: ...Introduction Introduction H41 H41 Chapter 1 Chapter 1 V1 021507 P N 1031381 ...

Page 10: ...uipment Understand and follow the rules of the road Learn how to navigate a boat in all sea and weather conditions Register your boat contact state boating authorities or the marine dealer for the registration requirements Boating Safety courses provide owners and operators with the opportunity to gain knowledge and experience in a variety of skills Navigation Seamanship and boat handling Rules of...

Page 11: ...t 4 or less REF EN ISO 12217 1 3 Dealer s Responsibilities In addition to a pre delivery check and service of your boat your dealer should give to you A description and demonstration of the safety systems features instruments and controls of your boat An orientation in the general operation and mechanical systems of your boat An explanation of the Hunter CSI Program and Hot Alert process for same ...

Page 12: ...entifying factor and must be included in all correspondence and orders Failure to include it creates delays Also of vital importance are the engine serial numbers and part numbers when writ ing about or ordering parts for your engine Refer to the engine manufacturers manuals for locations of engine serial numbers and record them for future reference US HUNPCXXXDXXX Hull Number format US country or...

Page 13: ...6 or internationally you can call 01 305 824600 To find repair and parts facilities for the equipment installed on your boat refer to the manual for that component If a problem is not handled to your satisfaction Discuss any warranty related problems directly with the service manager of the dealership or your sales person Give the dealer an opportunity to help the service department resolve the ma...

Page 14: ...Hunter 41 Introduction 1 6 Notes ...

Page 15: ...V1 021507 P N 1031381 and Documents Documents Forms Forms Hunter 41 Hunter 41 Chapter 2 Chapter 2 ...

Page 16: ...will make your boat seeable because it tells prospective buyers that you have taken good care of your boat The ACCIDENT REPORT No one likes to think about T T having a boating accident but boating accidents do happen You must file an accident report after a boating accident just as you must file an accident report after an automobile accident A copy of the U S Coast Guard Accident Report is includ...

Page 17: ... Hunter Marine This should insure that you are following the manufacturer s recommendations for proper maintenance and up keep We strongly recommend that all owners complete a Power Squadron course followed with a complementary boat inspection before leaving the dock To locate a Power Squadron in your area please visit www usps org Reviewing and familiarizing yourself with the Chapman s Piloting M...

Page 18: ...ed Depth transducers in place Speed paddle wheel rotates smoothly ____ Hose clamps on all systems below water line tight ____ Keel bolts tight and clean ____ Exhaust hose attached and secured ____ Boat is free of internal and external water leaks above water line Failure to stop water intrusion could result in permanent damage or deterioration of structural coring materials internal wiring and cau...

Page 19: ...ngine manufacturers recommended additives ____ Primary and secondary filters cleaned or replaced ____ Fuel tank supply valves open ____ Fuel tank vent clear from tank to atmosphere hose has anti siphoned loop in place at hull or deck side Steering System ____ Inspect and service steering system according to manufacturer s recommendation ____ Clean and grease autopilot drive chains ____ Ensure comp...

Page 20: ... ____ Filled with fresh water and test pumped with macerator ____ Toilets flush to holding tanks properly ____ Waste level indicating system properly functioning ____ No leaks at any hose fitting within the system Galley Systems ____ Gas bottle filled installed and connected to regulator Inspect Gas system for leaks after 3 minutes Should a leak be detected immediately close the main valve exit bo...

Page 21: ...ecured ____ All doors open shut latch properly ____ Insure all wires and connection on distribution panels are tight should be professionally inspected ____ Television VCR operational ____ Stereo Tape CD operational ____ Chapman s Manual onboard and readily available ____ Safety gear onboard readily available and up to date See Chapman s Manual and US Coast Guard website at www uscg mil for detail...

Page 22: ...ischarge overboard with exhaust gas ____ No inboard water or exhaust gas leaks ____ Proper voltage output to distribution panel per generator manual ____ Ship Shore power transfer panel function properly ____ Starter battery box secured ____ Starter battery cable connections clean and tight ____ Starting battery electrolyte level proper Climate Control System ____ Review and follow manufacturers m...

Page 23: ...rt time it is a good idea to review the following checklist to make sure everything is in order This will help protect the various parts of your boat and add considerably to their attractiveness and usable life ____ Flake or furl mainsail and cover or remove and bag ____ Remove and stow all portable deck hardware such as snatch blocks winch handles etc ____ Secure the boom to the topping lifts and...

Page 24: ...ORE STARTING T T ENGINES 23 All engine wiring in good order tight 24 Throttle control and cable travel 25 Clutch control and cable travel 26 Crankcase oil level at FULL mark 27 Reverse gear oil level at FULL mark 28 No fuel leaks in fuel lines at fittings at fuel filter fuel pump 29 No engine water or oil leaks 30 Oil pressure and exhaust water flow 31 Idling speed set at 700 800 RPM and is in pro...

Page 25: ..._________________________________________________________ ____________________________________________________________________________________________ Departed from_______________________________________________________________________________ Date____________________________________________Time________________________________________ Destination____________________________________________________...

Page 26: ...Hunter 41 Documents and Forms Maintenance Log Date Maintenance Performed Hourmeter 2 12 ...

Page 27: ...Hunter 41 Documents and Forms 2 13 Date Maintenance Performed Hourmeter Maintenance Log ...

Page 28: ...rms Several copies may be required to complete each of the following categories Chapman s Piloting recommended operating techniques maintenance inspections and safety points for my particular boat length and type of sailing 2 14 ...

Page 29: ...Hunter 41 Documents and Forms 2 15 Recommendations made by manufacturers of original equipment for proper main tenance and up keep ...

Page 30: ...Hunter 41 Documents and Forms Power Squadron recommendations for maintenance and safe boating 2 16 ...

Page 31: ...Hunter 41 Documents and Forms 2 17 Local sailing club or marina s recommendations for maintenance and up keep ...

Page 32: ...Hunter 41 Documents and Forms List of onboard safety equipment and location A copy should be posted onboard at all times 2 18 ...

Page 33: ...Hunter 41 Documents and Forms 2 19 Spare Parts List ...

Page 34: ...Hunter 41 Documents and Forms Dates of practice drills and onboard safety inspections 2 20 ...

Page 35: ...Hunter 41 Documents and Forms 2 21 My personal preferences for maintenance items safety gear ...

Page 36: ...Hunter 41 Documents and Forms Notes 2 22 ...

Page 37: ...DC 071609 Limited Limited Warranty Warranty Chapter 3 Chapter 3 ...

Page 38: ...This Page Intentionally Left Blank Hunter Limited Warranty 3 2 ...

Page 39: ...any part manufactured by Hunter will be free of defects caused by faulty work manship or materials for a period of twelve 12 months from the date of delivery to the first use pur chaserundernormaluseandservice Duringthisperiod asthesoleandexclusiveremedy Hunter s obligation under the warranty is limited to the repair or replacement of any such defective part LIMITED FIVE YEAR HULL STRUCTURE AND BO...

Page 40: ...orized by Hunter in advance and be based on a reasonable number of hours as determined by Hunter Hunter will not pay transportation hauling launching bottom paint storage dockage cradling rental rigging and derigging or other similar costs It is recommended that the repair be done during a seasonal haul out for service or storage PLEASE KEEP THIS MANUAL IN A SAFE PLACE AND HAND IT OVER TO THE NEW ...

Page 41: ...ILITY AND FITNESS FOR A PARTICULAR PURPOSE WHETHER ARISING BY LAW CUSTOM CONDUCT OR USAGE OF TRADE SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU IN THE EVENT THAT IMPLIED WARRANTIES ARE FOUND TO EXIST UNDER THE LAW OF A PARTICULAR STATE NOTWITHSTANDING THE EXCLUSION CONTAINED HEREIN THE DURATION OF ANY SUCH IMPLIED WARRANTY ...

Page 42: ... OF THE HULL OR TRANSOM THIS NUMBER MUST BE GIVEN IN ALL NECESSARY CORRESPONDENCE HULL NO DATE DELIVERED TO OWNER YACHT NAME OWNER NAME STREET ADDRESS CITY STATE COUNTRY ZIP CODE HOME PORT ENGINE MODEL SERIAL NO PROPELLER SIZE DEALER PHONE STREET ADDRESS CITY STATE COUNTRY ZIP CODE CUSTOMER SERVICE WARRANTY ...

Page 43: ...ill be based on a Labor Allowance Schedule established by HUNTER and where not applicable on a reasonable number of hours as deter mined by HUNTER Any repairs and replacements must be approved in advance by an autho rized HUNTER service representative TRANSFER OF LIMITED WARRANTIES For 1995 and later hull numbers the limited warranties will be transferred to a subsequent pur chaser of the boat if ...

Page 44: ... warranty expires d __________ A M A M Should you require assistance at any time during ownership we encourage you to contact your S A S A Hunter dealer or to call us directly at 386 462 3077 S A S A Please confirm the information at the bottom of the page and advise us if any corrections are required _____________________________________ Customer Service Manager Hull No HUN_______________________...

Page 45: ...nd fiberglass grid system are covered by the five year limited warranty Hull to deck joint adhesives epoxies and sealants are covered only by the one year limited warranty They are not covered by the five year limited warranty The fiberglass hull component is covered by the five year limited warranty Installed items such as but not limited to ports shafting thru hulls vents and struts are not cov ...

Page 46: ... covered only by the one year limited warranty They are not covered by the five year limited warranty All fiberglass tabbing over lays secondary bonding sealants adhesives gaskets and epoxies are covered only by the one year limited warranty They are not covered by the five year limited warranty Internal fiberglass pan and fiberglass grid system are covered by the five year limited warranty ...

Page 47: ...V1 021507 P N 1031381 Boating Boating Safety Safety H41 H41 Chapter 4 Chapter 4 ...

Page 48: ...ing and safety procedures and precautions in this manual and the other manuals in the owner s packet before you launch your new boat 4 1 1 Safe Operation Following is general information about safe operation Keep your boat and equipment in safe operating condi tion Inspect the hull engines safety equipment and all boating gear regularly Important Federal law requires you the owner or operator to p...

Page 49: ... inspections and are allowed time to make correction without prosecution Check with the appropriate state agency or the Coast Guard Auxiliary for details 4 1 4 Rules of the Road Navigating a boat is much the same as driving an automo bile Operating either one responsibly means complying with a set of rules intended to prevent accidents Just as you assume other car drivers know what they are doing ...

Page 50: ...lity People participating in water sports often prefer this PFD because it is intended for use in waters where quick res cue is possible and it is generally the most comfortable for continuous wear D PFD Type IV Throwable You must also have aboard at least one throwable PFD Type IV device The Type IV device can be thrown to a person in the water and held by the user until rescued The design does n...

Page 51: ... Tightness in the chest Flushed Appearance Ringing in the ears Throbbing Temples Inattentiveness Convulsions Drowsiness Headache Dizziness Vomiting Collapse Nausea Fatigue 4 2 5 Effects of Carbon Monoxide When inhaled Carbon Monoxide is absorbed by the lungs and reacts with the blood hemoglobin to form carbon hemoglobin which reduces the oxygen carrying capacity of the blood The result is a lack o...

Page 52: ...ystem inspected and corrected by a qualified technician before starting the engines or generator Next start each engine and generator one at a time Follow the full run of the exhaust system listening and looking for leaks While doing this make sure there is adequate ventilation and that your CO detector is on Other items to inspect are as follows If your boat has access panels check that the acces...

Page 53: ...aust from another vessel that is docked beached or anchored alongside your boat can emit poisonous carbon monoxide gas into the cabin and cockpit of your boat Even with properly vent ed exhaust your boat should be a minimum of 20 feet from the nearest boat that is running a generator or engine Slow speeds or idling in the water can cause carbon monoxide gas to accumulate in the cabin cockpit bridg...

Page 54: ...bon Monoxide gas within the cabin and cockpit areas of your boat Always provide adequate ventilation and redistribute the load to lower the boat angle Figure 4 6 When protective weather coverings are in place engine or generator exhaust from your boat while docked and or running can cause excessive accumulation of Carbon Monoxide gas within the cabin and cockpit areas of your boat Always provide a...

Page 55: ... burn ing appliances furnace fireplace oven stove water heater etc also space heaters gas and charcoal grills produce CO Extended operation of unvented fuel burning appliances range oven fireplace etc can build up high CO lev els CAUTION This alarm will only indicate the presence of Carbon Monoxide gas at the sensor Carbon Monoxide gas may be present in other areas WARNING To reduce the risk of Ca...

Page 56: ...gnals for levels under 30 PPM How else to protect your family from Carbon Monoxide Ensure alarms are installed properly Carefully read and follow ALL the instructions in this manual Test your unit every week Alarms that do not work do not alert you to the presence of Carbon Monoxide Make regular visual inspections of all fuel burning equip ment including gas water heaters kitchen gas stoves space ...

Page 57: ... to help the other craft if your bow penetrated the other boat or its passengers are in danger If the bow of the other boat penetrated your boat s hull prepare to plug the fracture once the boats are sepa rate 4 3 6 Running Aground If your boat runs aground check everyone for injury and inspect damage to the boat or propellers If lightly grounded shift weight of passengers or gear to heel the boat...

Page 58: ... PFDs If you can get at the fire aim the fire extinguisher at the base of the flames and use a sweeping action to put out the fire If the fire gets out of control make a distress signal and call for help on the radio Deciding whether to stay with the boat or abandon ship will be difficult If the decision is to abandon ship all per sons on board should jump overboard and swim a safe distance away f...

Page 59: ...s are less than 30 feet in length and according to The Rules of the Road shall be equipped with navigation lights These lights not only have a certain arc through which they can be seen but must be seen from a minimum dis tance Table 1 on page 4 14 will show you the following lighting requirements for recreational vessels both less than 12 meters in length approximately 39 4 and over 12 meters in ...

Page 60: ...12 meters 39ft 12 39ft meters to less than 20 65 ft meters Power This includes sail ing vessels under power and motor sailing White Masthead Light 2 NM 3 7 km see note 3 NM 5 6 km Sidelights or combination lights 1 NM 1 9 km 2 NM 3 7 km sternlight 2 NM 3 7 km see note 2 NM 3 7 km Sail Sailing Vessels under sail alone Sidelights or combination lights 1 NM 1 9 km 2 NM 3 7 km sternlight 2 NM 3 7 km s...

Page 61: ...nts should not have any body parts in the water Avoid contact with components of the Lightning Protection System or any type of metal objects See the protection zone illustration below Should lighning strike the boat Wait until the threat of the storm has passed then Inspect all electronics electric gear compass and the Lightning Protection System for possible damage Recalibrate equipment if neces...

Page 62: ...y 4 16 Interior Arrangement Owner s Stateroom Version Fwd Bunk Hanging Locker Galley Sink k Stove Freezer r Refrigerator r Shower Head Sink Toilet Aft Bunk Hanging Locker Engine Compartment Nav Center Steps Sink Toilet Shower ...

Page 63: ...afety 4 17 Interior Arrangement Three Stateroom Version Steps Aft Bunk Hanging Locker Head Sink Toilet Shower Hanging Locker Fwd Bunk Engine Compartment Freezer Stove Galley Sink Refrigerator Toilet Nav Center Shower Sink ...

Page 64: ...Hunter 41 Boating Safety 4 18 General Boat Arrangements ForeStay Hull Transom Rudder Keel Mast Pulpit Bow Rail Mainsail Boom Sternrail Arch Gate Stantion Helm Companionway ionway Lifelines ...

Page 65: ...EMENT LENGTH RATIO 193 I 51 06 15 72m J 13 00 3 96m P STANDARD 48 07 14 82m FURLING 50 08 15 46m E STANDARD 18 03 5 56m FURLING 19 06 5 95m BERTHS STANDARD CABIN Sleeps 6 Sleeps 6 TRI CABIN Sleeps 8 Sleeps 8 HEADROOM STANDARD DECK 6 7 2 01 m DECK SALOON 7 1 2 16 m FUEL TANK CAPACITY 36 US gal 136 liters WATER CAPACITY 100 US gal 379 liters WATER HEATER 11 US gal 42 liters HOLDING TANK CAPACITY 35 ...

Page 66: ...when on the deck Area s of the deck may be very slippery when wet This could result in a fall or a Man Overboard Be sure and review the procedures for rescue of a man overboard and have a plan in place CAUTION Hunter 41 Boating Safety 4 20 ...

Page 67: ...B 10 32 13 30 8 29 37 18 22 38 26 34A 25 7 12A 23 15A 15B 16 17 31 14A 14B 16 7 11A 23 11B 9B 9A 37 22 36 38 29 35 5 19A 19B 20C 20B 20A 25 24 21 3 4B 4C 4D 4G 3 24 25 4H 4E 4F 19A 19B 21 12B Deck Hardware Locations Hunter 41 Boating Safety 4 21 ...

Page 68: ...Notes Hunter 41 Boating Safety 4 22 ...

Page 69: ...ation Air Conditioning 16K BTU AIR CONDITIONER HARD DUCT CHANNEL 2 5 08cm VENT 2 5 08cm DUCT 5 12 7cm DUCT 10K BTU AIR CONDITIONER 4 10 16cm DUCT 2 5 08cm DUCT HARD DUCT CHANNEL Hunter 41 Boating Safety 4 23 ...

Page 70: ...Notes Hunter 41 Boating Safety 4 24 ...

Page 71: ...Chapter 5 Chapter 5 Fuel Fuel Systems Systems H41 H41 V1 021507 P N 1031381 ...

Page 72: ...l leaks from the deck fills or hull vents and take notice if there is any odor of fuel Once aboard open the cabin door and sniff at the doorway then inside the cabin for fuel odor Open the engine compartment hatch and sniff for fuel odor Inspect the engine compartment and all bilge compartments for fuel leaks and sniff for fuel odor If there are any signs of fuel leakage either visually or by odor...

Page 73: ...g Shore Power AC Electrical System which explains the proper way to disconnect and disable any possible source of ignition Contact your dealer or Customer Service immediately 5 1 1 Fuel Tank Capacity Monitoring Thefueltankisequippedwithafuellevelsendingunit which providesanelectricalsignaltothedisplaylocatedatthehelm 5 1 1 Fuel Tank Grounding System The fuel tank and fuel fill on your boat are ele...

Page 74: ...any fuel fill or vent hose s are in need of replacement ensure that only USCG Type A1 or A2 are used The engine has a fuel supply hose that runs from the pickup tube in the fuel tank to the fuel water separator com monly referred to as the fuel filter then from the filter to the engine Also the engine has a fuel return hose that runs from the engine back to the fuel tank If your boat has a generat...

Page 75: ...enerator if so equipped may contact impurities found in the fuel tanks or in the fuel from your supplier If these impurities are not removed prior to starting the engine or generator per formance may be seriously affected Removal of the fuel impurities is accomplished by external fuel filters 5 4 1 Main Engine Filters Each engine generator has a separate filter located away from the engine Check t...

Page 76: ...ueling when air temperatures are cool night and early morning Follow these procedures to fuel your boat Safely and securely moor your boat to the dock Turn off engine and generator 2 3 4 5 6 Turn main battery switches off to prevent sparks from electrical equipment lights blowers pump etc Disconnect shore power if connected Put out all cigarettes cigars pipes or other items that may produce a spar...

Page 77: ...Fig 5 7 A Quick Fuel Filter Reference Hunter 41 Fuel Systems1 5 7 ...

Page 78: ...s material may sensitize the heart to cat echo la mine induced arrhythmia Do not administer cat echo la mine to overexposed individuals Contact the Poisons Information Service and or seek further medical advice Cat echo la mine are chemical compounds derived from the amino and tyrosine that act as hormones or neurotransmitters Wikipedia Encyclopedia 5 5 3 Fire Fighting Measures Activate emergency ...

Page 79: ...on When handling cylinders above head heights protective headgear may be necessary 5 5 8 Stability and Reactivity Stable at ambient temperatures Hazardous polymerization reactions will not occur 5 5 9 Material to Avoid Avoid contact with strong oxidizing agents 5 5 10 Hazardous Decomposition Products Normally Carbon Dioxide Incomplete combustion will generate Carbon Monoxide See the Boating Safety...

Page 80: ...in your Owner s Manual your Operator s Manual and the equipment Manufacturer s Manuals provided to you 5 6 Troubleshooting Though we cannot cover every problem you might encounter in boating we hope to assist you in the basic operation and maintenance of the com ponents aboard or installed on your boat As difficult as it would be to also cover every option or component installed we hope we have co...

Page 81: ...es fail to correct problem fuel tank and lines may need to be drained and flushed See your dealer for service Diesel engines Check fuel water separators Drain if necessary Check with your dealer Engine cranks but will not start fuel system Lack of fuel Clogged fuel filter Clean fuel filter check fuel level Check whether anti siphon valve if so equipped is stuck shut Improper starting procedure Re ...

Page 82: ... the water fill waste pumpout or even a rod holder for the Fuel Fill ensure you are placing fuel in the correct deck fitting Before starting the engines open the engine com partment and check for fuel smell If you smell fuel do not start the engine get everyone off the boat and get trained help to find and fix the problem The Fuel System chapter 5 and Boating Safety chapter 4 both contain importan...

Page 83: ...ECK F FUEL VENT HOSE 5 8 1 6cm G FUEL FILTER WATER SEPARATOR H ENGINE FUEL RETURN LINE 5 16 79cm I ENGINE FUEL SUPPLY LINE 5 16 79cm J ENGINE AND GENERATOR FUEL RETURN PORTS K FUEL CUTOFF VALVES L FUEL LEVEL SENSOR M GENERATOR FUEL PUMP N OPTIONAL HEATER FUEL SUPPLY LINE A B I E F J K N C G L H M D G Fuel System Hunter 41 Fuel Systems1 5 13 ...

Page 84: ...when the boat is unattended and when appliances are not in use x Close cylinder valves immediately in any emergency x Keep empty cylinders tightly closed x Close all appliance valves before opening cylinder valve x Apply ignition source to burner before opening appliance valve x Test the system for leakage in accordance with the instructions required to be posted in the vicinity of the cylinder ea...

Page 85: ...LINE FROM LPG CONTROL SWITCH E GIMBALLED STOVE F REMOTE CONTROL SHUT OFF LOCATED IN GALLEY FACE G POWER FROM MAIN ELECTRIC PANEL TO REMOTE SWITCH BOXED AREA DEPICTS ABOVE DECK AREA E D G F C B A SPARE SPARE SPARE SPARE SPARE SPARE BATTERY CHARGER LPG Liquified Petroleum Gas Lines Layout Hunter 41 Fuel Systems1 5 15 ...

Page 86: ...This Page Intentionally Left Blank Hunter 41 Fuel Systems 5 16 ...

Page 87: ...Underwater Underwater Gear Gear H41 H41 Chapter 6 Chapter 6 V1 021507 P N 1031381 ...

Page 88: ... be free of nicks excessive pitting and any distortions that alter them from their original design Badly damaged propellers should be replaced but those that are chipped bent or merely out of shape can be reconditioned by your marine dealer Consider keeping an extra propeller on your boat If the propeller becomes damaged you can replace it with the spare and continue your outing Check with your de...

Page 89: ... Alignment Aligning the engine with the propeller shaft is critical for smooth operation of your boat Shaft alignment may change slightly after your boat is in use Your dealer should check alignment as part of commissioning par ticularly if there is vibration a drumming sound or loss of RPM s If alignment is necessary see your authorized service technician 6 2 Steering Components DANGER Keep clear...

Page 90: ...g your emergency tiller system The connections and use are detailed in that section The next Figure in this section will allow you to observe the cross section illustration of the rudder installed on your boat This view also shows you the upper and lower rudder bearings 6 3 Seawater Intake 6 3 1 Skin Fittings and Intakes On the bottom of your boat you will find skin fittings and intakes for the su...

Page 91: ...ns with a small coating of grease It is recommended that you once a year disassemble the windlass and remove residue buildup To perform this maintenance follow all safety procedures and com plete the following Using the emergency handle unscrew the nut by turning the handle counterclockwise Remove the drum upper cone chain wheel and lower cone Wash down with water to remove any residue Coat surfac...

Page 92: ...et You should familiarize yourself with the maneuvering and operation of the bow thruster in open and still water before attempt ing to maneuver in tight spaces or marinas The bow thruster is powered by your on board DC system and it is vital for this to be at full charge and capacity to assure full functionality Please refer to the supplied vendor specific manual for safety tips and service requi...

Page 93: ...the documentation of the components aboard or installed on your boat If the manuals are not available in your owner s packet contact Hunter Marine or your dealer It is the ultimate in importance that you under stand all you should about the equipment on your boat Here we give you a short guide concerning the trouble shooting of the equipment that fall in the underwater gear section of your boat Re...

Page 94: ...NT X2 3 WATER HEATER DISCHARGE 4 BILGE PUMP DISCHARGE 5 WASTE TANK VENT 6 AFT SUMP PUMP DISCHARGE 7 FWD SUMP PUMP DISCHARGE 8 ENGINE EXHAUST 13 OPTIONAL AC FWD DISCHARGE 10 OPT WATER MAKER DISCHARGE 11 OPTIONAL AC AFT DISCHARGE 12 OPT GENERATOR DISCHARGE 9 LPG LOCKER DRAIN Thru Hulls Port and Starboard ...

Page 95: ...rial away Bent prop or shaft Replace propeller If vibration con tinues see your dealer for service Excessive play in shaft log Check shaft log for wear Avoid sudden torque changes See your dealer for repairs Bent rudder Replace See your dealer for ser vice Poor performance Material wrapped around propeller Run engines in reverse If neces sary stop engines and cut or pull material away Damaged prop...

Page 96: ...Hunter 41 Underwater Gear 6 10 Notes ...

Page 97: ...R 5 DEPTH TRANSDUCER 8 OPTIONAL AFT HEAD PICK UP 9 OPTIONAL GENERATOR PICK UP 10 OPTIONAL AC PICK UP 11 OPTIONAL OVERBOARD AFT DISCHARGE 6 FWD VANITY DISCHARGE 7 MACERATOR DISCHARGE 12 OPTIONAL FWD HEAD PICK UP 13 OPTIONAL OVERBOARD FWD DISCHARGE 1 2 3 8 9 10 11 4 5 6 7 12 13 Hunter 41 Bottom Thru Hulls ...

Page 98: ...Hunter 41 Underwater Gear 6 12 This Page Intentionally Left Blank ...

Page 99: ...DC Electric DC Electric Systems Systems H41 H41 Chapter 7 Chapter 7 V1 021507 P N 1031381 ...

Page 100: ...ny electri cal equipment or extension of the electrical systems To do so would risk electrical shock or damage to the boats systems or components 7 1 The DC Electrical System The DC System consists of the following systems or components Batteries Battery Switches Main Panel Lighting Pumps Distribution Panel Oil Changer Option Shower Sump Windlass Generator Starter Engine Starters Head Components R...

Page 101: ...f batteries are dead then remove and recharge them ashore Batteries produce hydrogen and oxygen gasses when they are being charged These explosive gasses escape through the vent fill caps and may form an explosive atmosphere around the battery if ventilation is poor This gas may remain around the battery for several hours after charging Sparks or flame can ignite the gas and cause an explosion WAR...

Page 102: ...our boat are provided with over current protection in the form of breakers or fuses Examples of breakers are the system or component con trols at the Main Distribution Panel or MDP or in the bat 1 2 3 tery selector switch panel Systems that would normally require you to energize them for use are provided with switches The breaker and switch panels are detailed fur ther in the end of this section u...

Page 103: ...ch panel and finally the helm controls 7 2 1 DC Main In order to energize the DC system aboard your boat you must turn the breaker marked DC Main on the battery switch panel to the On position This supplies power to the remaining breakers and systems on the distribution panel 7 2 2 Water Systems The water systems are outlined in the Water Systems chapter in this manual However the controls and mon...

Page 104: ...t your safety and have installed these CO Monitors to show our con cern For more information about the CO Monitors mounted on your boat consult your owner s packet and find the documentation for the CO Monitors 7 2 6 Entertainment Centers The entertainment centers in the berthing areas of your boat are 12 volt DC powered The power is supplied through the distribution panel The television is AC pow...

Page 105: ...battery cables to prevent sparks The engine room blower is an exhaust fan which will remove any exhaust fumes from the engine room as well as removing heated air 7 2 12 Fire Extinguishing Systems In the engine room there is a fire extinguishing bottle installed This system is DC powered with the relay or module and the alarm at the helm station When a fire is detected on your boat the alarm will s...

Page 106: ...rd regarding regulations in your area 1 Power up the DC panel as described in this section 2 Open the seacock valve located under the steps to salon 3 Switch the MACERATOR breaker at the DC main elec trical control panel to ON 4 Turn the macerator switch to the on position at the Nav Station This is a momentary switch you must hold the switch to operate 5 Allow the macerator to run until the holdi...

Page 107: ...aler check battery charger 12 volt DC device not working Circuit breaker for device is off Weak or dead battery Faulty electrical connection Switch breaker to on Change battery selector switch position recharge battery Check 12 volt DC connections tighten or repair as needed Cabin lights not working off or dim Cabin breaker for device is off Weak or dead battery Light bulb burned out Switch breake...

Page 108: ...Hunter 41 DC Electric 7 10 Notes ...

Page 109: ...ATT OFF NEGATIVE BUS BAR Y E L L O W YELLOW B L U E YELLO W CABIN LIGHTS 1 EXAMPLE SWITCH PANEL WIRING PARALLEL CIRCUITS YELLOW BLUE WHITE LIGHT POS NEG LEADS TO LIGHT TO NEXT LIGHT EXAMPLE LIGHT WIRING PARALLEL CIRCUIT COURTESY LIGHTS C LIGHT SWITCH B A A TO ARCH LIGHT PROVIDED WITH COCKPIT STEREO OPTION B JUNCTION BOX EACH CIRCUIT IN PARALLEL BLUE LOAD TO BREAKER AND YELLOW NEGATIVE TO NEGATIVE ...

Page 110: ...Hunter 41 DC Electric 7 12 Notes ...

Page 111: ...R LIGHT STEAMING LIGHT BOWLIGHT STERN LIGHT COMPASS LIGHT ARCH LIGHT INSTALLED ONLY WHEN ARCH IS WIRED FOR SPEAKERS STERN LIGHT COMPASS LIGHT ARCH LIGHT ALL LINES LEAD TO D C SIDE OF MAIN PANEL BOWLIGHT POSITIVE POWER FEEDS COMMON GROUND FOR ANCHOR STMING LIGHT ALL LINES RUN THROUGH HULL EXCEPT MAST LIGHTS RUN THROUGH HEADLINER 12 VDC Deck LIghting ...

Page 112: ...Hunter 41 DC Electric 7 14 Notes ...

Page 113: ...AC Electric AC Electric Systems Systems H41 H41 Chapter 8 Chapter 8 V1 021507 P N 1031381 ...

Page 114: ...ur manual and understand the importance of electrical safety While electricity is one of our greatest friends it can well be your worst enemy Be sure and follow the warnings posted in this manual and your component or systems manuals in your owner s packet and practice good safety Always have trained competent technicians to service your electrical systems it could mean your life 8 1 Power Supply ...

Page 115: ...sformer See the Mechanical Arrangement Illustration for the location of the ISO Transformer The ISO Transformer is a standard dry type 3 6 KVA transformer that basically isolates your boat from the shore power It is a valuable safety feature aboard your boat 8 1 4 Distribution Panel MDP The distribution panels for both AC and DC power are located behind the nav station seat 8 1 5 Generator Option ...

Page 116: ...are just like your outlets in your home and supply 110 volt 220 volt overseas AC power There are 2 required GFI outlets aboard your boat One is in the galley one at the Nav station Though there are several other outlets they are wired in the circuit of an existing GFI The other outlet such as the one that sup plies power to your microwave receives power from the MDP and breaker protected at that p...

Page 117: ...ain that the strainer is clean See the Water Systems section for details on cleaning the Strainers 8 3 Operations and Maintenance 8 3 1 To Operate the AC Electrical System If you opted for the generator system then you will as we have mentioned have the capabilities for two separate AC Electric systems We will discuss the procedures for energizing both 8 3 2 Shore Power First the Shore Power Syste...

Page 118: ...nerator sea strainer 7 At MDP make sure source breaker is in the off posi tion 8 Consult your Generator OEM manual for proper start up procedures 9 Check for water coming from the exhaust outlet pipe Water flowing from the pipe indicates the water is circu lating through the generator cooling system You should see water flowing shortly after generator starts 10 Inspect the exhaust system for leaks...

Page 119: ...ck cord Plug in if necessary Tighten connections See your dealer Inadequate power to AC devices generator running Electrical demand greater than generator output Switch off devices and equipment not needed Switch PARALLEL breaker off to reduce demand Use shore power AC line if available Continuous tripping of main breaker Cause of problem not cor rected Determine cause and correct problem before r...

Page 120: ...Hunter 41 AC Electric Systems 8 8 ...

Page 121: ...ms 8 9 AC Electric Wire Run Layout 2 4 4 8 7 2 2 3 2 4 6 5 2 3 2 3 10 1 9 1 SHORE POWER INLET 2 120 VAC OUTLETS 3 12 VDC OUTLETS 4 GFCI OUTLETS 5 AC PANEL 6 DC PANEL 7 WATER HEATER 8 MICROWAVE 9 SHORE RESET BREAKER 10 TRANSFORMER ...

Page 122: ...Hunter 41 AC Electric Systems 8 10 This Page Intentionally Left Blank ...

Page 123: ...Water Water Systems Systems H41 H41 Chapter 9 Chapter 9 V1 021507 P N 1031381 ...

Page 124: ...ngine Your warranty does not cover this damage Note Before you connect your boat s water system to the dock side water supply make sure the dockside water supply is suit able for drinking Check with the dockmaster to be sure 9 1 1 To connect the potable water inlet to your boat s water system 1 Connect a drinking water hose to the potable water supply 2 Connect the other end of the hose to the pot...

Page 125: ...otable water 4 Open all faucets hot and cold allowing the water to run until the distinct odor of chlorine is detected 5 The standard solution must have four 4 hours of contact time to disinfect completely Doubling the solution concentration allows for contact time of one 1 hour 6 When the contact time is completed drain the tank Refill with potable water and purge the plumbing of all sanitizing s...

Page 126: ...gh no water is being used a leak in a water line is a likely cause Check all lines for leaks and repair immediately 9 3 2 A C Cooling Pump Your boat may be equipped with the optional air condi tioner reverse cycle unit This type of unit can heat or cool your boat The Air Conditioning system is made up of a pickup valve or thru hull See Underwater Gear for its location a sea strainer an A C cooling...

Page 127: ...ler seawater through heat exchangers inside the engine The raw water is then discharged through the exhaust To clean your main engine strainer first close the main engine seacock remove the top cover on the strainer remove the screen and clean CAUTION Always ensure engine or generator seacocks or intakes are open before starting Failure to do so could overheat and a damage these components More in...

Page 128: ...connected to your boat switch on the WATER HEATER circuit breaker at the AC side of the MDP 3 Wait for the water in the tank to heat up then use as you would at home WARNING IMPORTANT Water temperatures in excess 110ºF 43ºC are dangerous and may cause scalding severe injury or death 9 4 6 1 Water Heater Temperature Adjustment Thermostatic Mixing Valve 1 Let the water flow for at least 2 minutes to...

Page 129: ...water heater is opened or closed This should never be closed if there is a possibility of the water heater being energized This could cause damage to your water heater As mentioned shows the valve in the open position Notice that the long side of the diamond shaped guide indicates the position of the valve gate There is also an image of an arrow on each valve washer that indicates the position Sho...

Page 130: ...n system Refill Clear obstruction or straighten line Check connections Tighten as needed See your dealer for service See your dealer for service See your dealer for service Repair leak See your service dealer for repairs Low water pressure at all sinks and showers Defective pumps See your dealer for service Low water pressure at one sink Pinched water line Straighten line No hot water AC Power Wat...

Page 131: ...NK B TANK VENT HOSE C TANK VENT D TANK FILL HOSE E TANK FILL F SHUT OFF VALVES G LINE OUT TO MANIFOLD K HEAD SINK SHOWER TEE OFFS L HOT COLD LINES TO HEAD SINK M HOT COLD LINES TO HEAD SHOWER H WATER FILTER I WATER PUMP J WATER MANIFOLD Q HOT COLD LINES TO COCKPIT SHOWER N WATER HEATER O COLD LINE TO WATER HEATER P HOT LINE FROM WATER HEATER TO MANIFOLD S SHORE INLET R COLD LINE TO OPTIONAL ICE MA...

Page 132: ...rinking Water that may be of questionable quality could result in serious illness or death Hydrogen gas may form in a water heater if not used You should always open the valves Do not smoke or use electrical appliances for several minutes before use Make sure that the water heater is full before energizing bleed off any air by opening the hot water valve close only when there is a steady flow of w...

Page 133: ...K BTU AIR CONDITIONER F 18K BTU AIR CONDITIONER I 1 2 1 27cm DISCHARGE THRU HULL FITTING A 3 4 1 9cm BALL VALVE WITH THRU HULL E A C SEA WATER PUMP D 5 8 1 6cm HOSE B 3 4 1 9cm STRAINER C 3 4 1 9cm HOSE H 1 2 1 27cm BALL VALVE A C System Cooling Water Raw Water ...

Page 134: ...Hunter 41 Water Systems 9 12 This Page intentionally Left Blank ...

Page 135: ...Waste Waste Systems Systems H41 H41 Chapter 10 Chapter 10 V1 021507 P N 1031381 ...

Page 136: ...discharges These fittings connect to a component or line that is routed from a collection point or point of waste origin Any waste outlet that is gravity fed would be called a drain Likewise anything that was fed by a pump would be called a discharge However waste is not limited to liquids so an example might be the exhaust system on your engine or genera tor This system disposes of the Carbon Mon...

Page 137: ...ment of your boat It is mounted about 12 off the bottom of the bilge This is why it is referred to as a High Water Pump We discussed in the DC Electric section about the float switch and the operation of the pump so you already understand that the water level has to be above a high water level to operate this pump Fig 10 2 gives you a look at the emergency bilge pump aboard your boat Should the wa...

Page 138: ...pollution Waste is to be stored in a holding tank or other device so it can be properly disposed of at a shore facility Discharging this waste overboard in U S lakes rivers bays and sounds and within 3 miles of shore in international waters is prohibited Check with the Coast Guard regarding regulations in your area Refer to the mechanical arrangement illustration in the Boating Safety section or t...

Page 139: ...tor and macerator The 12 volt electric marine toilet comes with a compact white vitreous china bowl and is equipped with a dual function pump which eliminates having to mess with hand pumps and dry bowl valves With the simple push of a single switch the self priming flush pump rinses the bowl The toilet is controlled by a switch at the MDP Refer to the electrical sections of this manual for more i...

Page 140: ...eels by removing the small plastic cap on the back of the macerator pump This encloses the screw which is attached to the grinding wheels and by inserting a flat screwdriver you can rotate the wheels and possibly remove any debris clogging the pump 10 5 3 Shower Sump The shower sump is controlled by a rocker switch on the vanity face 10 5 3 1 Maintenance Fig 10 4 gives you an idea of how to remove...

Page 141: ...rizer may be used as long as it contains no alcohols or strong chemicals Steer clear of drain opening type chemicals or strong bleaching type agents 10 5 5 Toilet Operation Ensure that the fresh water system is operational Instructions for operating the electric head are mounted at the toilet Follow these carefully 10 5 5 1 Toilet Maintenance Clean with mild cleaners and consult your owner s packe...

Page 142: ... correct Charge Batteries Head Not Emptying Blocked line to tank Remove material from line Shower Sump Overflowing Head Breaker OFF Discharge line blocked Pinched Line Defective Float Switch Defective Pump Switch Breaker to on If Breaker is tripped determine cause and correct Clear material from line Straighten line Replace Switch See your dealer for service Replace Pump See your dealer for servic...

Page 143: ...E PUMP 1 1 2 3 8cm HOSE ELECTRIC BILGE PUMP FLOAT SWITCH 2 5 1cm HOSE HIGH WATER ELECTRIC BILGE PUMP FLOAT SWITCH MANUAL BILGE PUMP DISCHARGE THRU HULL FITTING HIGH WATER BILGE PUMP DISCHARGE THRU HULL FITTING 1 2 54cm HOSE DISCHARGE THRU HULL STRAINER FOR MANUAL BILGE PUMP ...

Page 144: ...Hunter 41 Waste and Sanitation Systems 10 10 ...

Page 145: ... 4 1 9cm HOSE VALVE HEAD PICKUP 3 4 1 9cm THRU HULL WITH BALL VALVE DISCHARGE 1 2 5cm THRU HULL WITH BALL 1 2 5cm HOSE WASTE TANK TOILET ANTI SIPHON VALVE 3 4 1 9cm HOSE 1 1 2 3 8cm HOSE 3 4 1 9cm HOSE 3 4 1 9cm THRU HULL WITH BALL VALVE HEAD PICKUP MACERATOR PUMP DECK PUMP OUT FITTING 3 4 HOSE 1 9cm WASTE TANK VENT ON HULL ...

Page 146: ...Hunter 41 Waste and Sanitation Systems 10 12 ...

Page 147: ... THRU HULL WITH BALL ELECTRIC TOILET VALVE DISCHARGE 1 2 5cm HOSE FLUSH BUTTON 1 TO 1 1 2 ADAPTER SOLENOID VALVE 1 1 2 3 8cm HOSE MACERATOR PUMP DECK PUMP OUT FITTING WASTE TANK VENT ON HULL 3 4 HOSE 1 9cm 1 1 2 3 8cm HOSE ELECTRIC TOILET 1 TO 1 1 2 ADAPTER FLUSH BUTTON SOLENOID VALVE Electric Toilet System ...

Page 148: ...Hunter 41 Waste and Sanitation Systems 10 14 ...

Page 149: ...E DECK PUMP OUT FITTING MACERATOR PUMP WASTE TANK VENT ON HULL 3 4 HOSE 1 9cm VALVE HEAD PICKUP 3 4 1 9cm THRU HULL WITH BALL 1 1 2 3 8cm HOSE 3 4 1 9cm HOSE WASTE SYSTEM SELECTOR VALVE 1 1 2 3 8cm HOSE FROM TOILET TO DISCHARGE SELECTOR VALVE 3 4 1 9cm HOSE ANTI SIPHON VALVE TOILET VALVE DISCHARGE 1 2 5cm THRU HULL WITH BALL 1 2 5cm HOSE WASTE TANK 3 4 1 9cm HOSE 3 4 1 9cm THRU HULL WITH BALL VALV...

Page 150: ...Hunter 41 Waste and Sanitation Systems 10 16 ...

Page 151: ...ems 10 17 SUMP PUMP ON OFF SWITCH SHOWER DRAIN 3 4 1 9cm DISCHARGE THRU HULL SUMP PUMP SHOWER DRAIN SUMP PUMP ON OFF SWITCH 3 4 1 9cm THRU HULL WITH BALL VALVE 3 4 1 9cm HOSE FILTER 3 4 1 9cm HOSE SUMP PUMP FILTER Waste System Grey Water ...

Page 152: ...Hunter 41 Waste and Sanitation Systems 10 18 Notes ...

Page 153: ...and Engines Engines Transmissions Transmissions H41 H41 Chapter 11 Chapter 11 V1 021507 P N 1031381 ...

Page 154: ...the claims made under the inde pendent warranty provided by the engine manufacturer The engine manual states the maximum RPM rating established by the engine manufacturer for your boat s engines Do not exceed this rating Check the manual for other information about maximum RPM s Engines are selected and designed to meet or exceed industry standards set by marine engine manufacturers HOSES TO WATER...

Page 155: ...ting on the studs to prevent corrosion Many factors warrant the size and type of engine mounts that are used These mounts also contain isolators which isolate the engine from the boat or stringers to dampen vibration noise and other undesirable effects from engines For more information about the engine mounts see the engine manufacturers manuals 11 1 2 Engine Controls The engine controls on your b...

Page 156: ...documentation supplied by the engine manufacturer to ensure you will know what the alarm means should one sound on your boat 11 2 Transmissions The transmission has a reduction gear which drives the propeller at a slower rotation speed than that of the engine Consult your OEM manual for complete transmission information 11 3 Operations and Maintenance In the Underway Chapter Chapter 12 you will fi...

Page 157: ...g it could be too late Know what to look for and what to do in case of neces sary action Inspect your boat s exhaust system fre quently or have a qualified service technician ser vice the system to ensure that there are no leaks Always ensure the exhaust clamps are tightened throughout the system Keep the necessary tools to perform this action on hand DANGER Avoid the exhaust outlets lines hoses o...

Page 158: ...e your dealer for service Replace switch See instructions in this Section under Hydro Lock See your dealer imme diately Loosen starter motor then free stuck gear Engine speed erratic Pinched or clogged fuel lines Contaminated fuel Replace line or remove obstruction See your dealer for service Drain fuel tank and lines Flush with clean fuel and replace fuel filters See your dealer for service Engin...

Page 159: ... dirty electrical connections Low battery charge Defective battery Engine oil too heavy for prevailing temperatures Check all related electrical connec tions and wires Charge battery Replace battery Drain oil and refill with correct grade viscosity oil See engine manual for correct grade and viscosity Poor acceleration Throttle not full open Engine overheating Inspect cables and linkage for bind i...

Page 160: ...nd clear oil system Check for bent or flattened oil lines and replace as necessary Sludge in oil Infrequent oil changes Dirty oil filter Water in oil Drain oil and refill with oil of proper grade and viscosity Replace filter Drain oil and refill See your dealer if problem persists Transmission shifts hard Corroded or pinched linkage Lubricate or replace linkage as needed Notes ...

Page 161: ...er 41 Engines and Transmissions 11 9 Exhaust System ENGINE EXHAUST PORT 2 5 08cm WET EXHAUST HOSE WET EXHAUST MUFFLER GENERATOR EXHAUST PORT ENGINE 1 1 2 3 81cm WET EXHAUST HOSE WATER LOCK MUFFLER GENERATOR ...

Page 162: ...Hunter 41 Engines and Transmissions 11 10 This Page Intentionally Left Blank ...

Page 163: ...and Sails Sails Rigging H41 H41 Chapter 12 Chapter 12 V1 021507 P N 1031381 ...

Page 164: ...ion If this is your first boat of this type or you are changing to a new boat you are not familiar with please ensure that you obtain handling and operating experience before assuming command of the boat This document is not a course on boating safety or seamanship Your dealer or national sailing federation or yacht club will be pleased to advise you of local sea schools or competent instruc tors ...

Page 165: ...g backstays The 30 degree sweptback spreaders and reverse diagonals support the mast sideways fore and aft and the shrouds are discontinuous Weight is minimized and using a smaller mast section maximizes airflow to the main The angles between the shrouds and forestay equal an even 120 degree triangle that evenly spreads the load of the mast On the next page you will find the dimensions for the rig...

Page 166: ...from the cockpit The jib sail is attached to the forestay and like the mainsail hoisted with the jib hal yard from the cockpit Most Hunter sailboats feature the control of the most important sail controls from the cockpit In addition to the main and jib halyard you will find a main sheet line with a winch at the aft edge of the cockpit together with the vang and or outhaul control some optional Th...

Page 167: ... BOOM WITH REEFING LAYOUT 1 ARCH BALE MAINSHEET PURCHASE END TIE OFF 2 BOOM BALE AND MAINSHEET BLOCK 3 ARCH MAINSHEET BRIDLE 4 MAINSHEET 5 MAINSHEET BOOM EXIT 6 MAINSHEET RUN INSIDE BOOM 7 MAINSHEET SHEAVE INSIDE FWD BOOM END 8 MAINSHEET BLOCK AT MAST STEP 9 MAINSHEET THRU BLOCK DEFLECTORS 10 MAINSHEET THROUGH BLOCK ORGANIZERS TO WINCH 2 1 5 4 10 7 H A R K E N U S A 8 2 3 9 6 Fig 12 6 Fig 12 7 ...

Page 168: ...and tension the main halyard back up ease the topping lift if needed 12 7 Shaking Out a Reef 1 Head up into the wind 2 Ease the mainsheet and vang Release the tension on the topping Lift if needed 3 Release the line stopper and remove reef line from winch 4 Tension the main halyard to raise sail making sure reef lines run freely while sail is being raised Apply stopper to main halyard 5 Re tension...

Page 169: ...ring For instructions on folding the arch for transport or ser vice please contact your dealer Struts not fitted to all models or mast options B R Rig With Struts Description The B R rig utilized on the Hunter 44 eliminates the need for a backstay to allow for a more efficient mainsail shape Fixed backstays are commonly being designed out of today s performance oriented boats to allow the mainsail...

Page 170: ...water after sail ing especially salt water sailing Salt can create corro sion pits causing cracks and deterioration Clean with a water soluble chlorine free detergent Nonabrasive cleansers are best for hard white vinyl coated cables Inspect rigging for stains Rust stains may indicate stress cracks or corrosion Remove stains with synthetic or brass pads Never use steel wool pads Look for broken wir...

Page 171: ...Hunter 41 Sails and Rigging 12 9 1 4 6mm Figure 12 10 Conventional Standing Rigging ...

Page 172: ... 21 5 V1 2 5 16 8 mm FORK 308 316 01 20ft 1 6120 mm STD TGLE TB 174 326 09 6 D1 2 3 8 10 mm STEMBALL 308 556 19ft 9 1 2 6030 mm STD TGLE TB 174 326 10 7 RD1 2 3 16 5 mm FORK 308 313 01 13ft 9 3 4 4210 mm STD TGLE TB 174 323 09 TGLE Drilled to 10 0 mm 8 FORESTAY 1 5 16 8 mm FURLEX 208 17 52ft 5 7 8 16000 mm OVERALL CP CP 031 021 68 3 MEASURE T TERMINALS STEMBALLS FROM TOP OF FITTING 1 CP CENTER PIN...

Page 173: ...Hunter 41 Sails and Rigging 12 11 Figure 12 11 Furling Standing Rigging 3 16 5mm 1 4 6mm ...

Page 174: ... T TB 174 473 21 5 V1 2 3 8 10 mm FORK 308 318 01 17ft 6 1 2 5350 mm STD TGLE TB 174 326 10 6 D1 2 3 8 10 mm EYE 308 365 16ft 10 1 2 5145 mm STD TGLE TB 174 326 10 7 RD1 2 3 16 5 mm FORK 308 313 01 14ft 10 1 4 4530 mm STD T TB 174 473 21 8 FORESTAY 1 5 16 8 mm FURLEX 208 17 52FT 5 7 8 16000 mm OVERALL CP CP 031 021 68 3 MEASURE T TERMINALS STEMBALLS FROM TOP OF FITTING 1 CP CENTER PIN EOS END OF S...

Page 175: ... STD 2 8mm 5 16 16 16 pl WHITE SMALL EYE 7 9 m 26 ft BARE 4 STD 1 12mm 1 2 16 16 pl BLUE FLECK SMALL EYE 24 5 m 80 ft BARE 5 STD 1 12mm 1 2 16 16 pl GREEN FLECK BARE 25 9 m 85 ft BARE 6 STD 1 12mm 1 2 16 16 pl RED FLECK BARE 33 5 m 110 ft BARE 7 STD 2 12mm 1 2 16 16 pl RED FLECK BARE 12 3 m 40 ft BARE 8 OPT 2 12mm 1 2 16 16 pl WHITE BARE 28 0 m 92 ft BARE 9 OPT 1 12mm 1 2 32 3 pl BLACK FLECK 307 3...

Page 176: ...Hunter 41 Sails and Rigging 12 14 Notes ...

Page 177: ...Getting Getting Underway Underway H41 H41 Chapter 13 Chapter 13 V1 021507 P N 1031381 ...

Page 178: ...s so you are warned that you are nearing the loss of function of these important systems CAUTION This alarm will only indicate the presence of Carbon Monoxide at the sensor Carbon Monoxide gas may be present in other areas WARNING Actuation of your CO alarm indicates the presence of Carbon Monoxide CO which will KILL YOU If the alarm sounds 1 Press the Reset Silence button 2 Call Emergency Service...

Page 179: ...WARNING Using a damaged or improper cord for shore power can cause electrical shock and serious injury Use a cord specifically designed for shore power connec tion Do not use a household extension cord CAUTION Water is an excellent conductor of electricity Keep shore power cord out of water Do not operate any AC device while you or the cord are in the water To prevent injury or equipment damage ke...

Page 180: ...Check that the fresh water tanks are full Verify that you have up to date fire extinguisher and flares Make sure you have the required safety equipment for your passengers After engines reach operating temperature accelerate the engines to 2000 RPM s Check that voltmeters read 13 to 14 5 volts Check wind tide and current to determine the best way to maneuver your boat away from the dock Cast off m...

Page 181: ... tightening the reverse diagonals diamonds Measure the band by tensioning a line or the main hal yard between the masthead and the gooseneck The maximum amount of bend should be no more than 1 of the length of P for the standard rig and no more than 2 50mm for the furling mast Measured perpendicular from the aft face of the mast to the halyard at the deepest part of the bend It can be less than th...

Page 182: ...e new leeward shroud the same amount This prevents dam age to the turnbuckles and is also much easier to do Keep in mind it is also possible to have something too tight such as a diagonal shroud 10 At this point you should have adequate headstay ten sion The sails are built for an average of 14 350mm of headstay sag possibly more or less depending upon light or heavy air The bend in the standard m...

Page 183: ...hing In case of contact flush with water at least 15 minutes If swallowed drink large quantities of water or Milk of Magnesia beaten egg or vegetable oil and get medical attention immedi ately 13 5 2 Fire Your boat has a halon or equivalent fire extinguisher system which operates automatically to extinguish a fire in the engine compartment The system has an indicator light on the helm Moving the s...

Page 184: ...Hunter 41 Getting Underway 13 8 Notes ...

Page 185: ...Maintenance H41 H41 Chapter 14 Chapter 14 V1 021507 P N 1031381 ...

Page 186: ...ur yacht Engine oil 1 case Refer to engine manual Antifreeze 5 gallons Refer to engine manual Transmission fluid 4 quarts Refer to transmission manual Oil filters 2 Coolant pump impeller and cover plate gaskets 2 Spare engine hoses and clamps 2 Electric fuses Fuel filters 4 Water hose or pipe for freshwater unions Pipe or hose unions Engine accessory belts 2 complete sets Propeller and shaft for e...

Page 187: ... surfaces Any cleaner recommended for cul tured marble or fiberglass tubs and sinks will work Most of these cleaners can be purchased at a grocery store If a cleaner does not remove the stain use a fine grit rubbing compound By hand apply a small amount of the compound to the stain area Using a cotton cloth and medium pressure rub the compound into the stained area After the stain is removed wash ...

Page 188: ...s acetone gasoline or thinners to clean acrylic or Plexiglass Following are guidelines for cleaning acrylic and Plexiglass parts Wash acrylic hatches windows and any other acrylic compounds with mild soap and plenty of lukewarm water Use a clean soft cloth Apply only a light pressure when cleaning Rinse with clear water and blot dry with a damp cloth or chamois 14 2 8 Windows The window frames on ...

Page 189: ...ek as this will reduce the non slip characteristic of the mate rial If you wash your walls with bleach then first spray the Flexiteek deck with water in order to dilute bleach that will run on the deck surface After walls are washed re spray both the wall and Flexiteek in order to rinse away any bleach that has pooled on top of the Flexiteek A patch can repair any portion of the deck that becomes ...

Page 190: ...lters daily to remove all sediment and water from the filter Inspect the canister for possible corrosion or deterioration Replace canister if you observe any corrosion or other deterioration Replace the filter element at least once each season more often if there is contamination of the fuel system Always replace the bowl gasket each time the filter is reassembled Check carefully for any signs of ...

Page 191: ...aintenance Clean the cable with a grease cutting household deter gent Apply a vinyl protector periodically The metallic parts of the cable are corrosion resistant You can however increase the life of the cable in a salt water environment by wiping the exposed parts with fresh water Then dry them and spray them with a moisture repellent If the cable is dropped into salt water rinse the plug and con...

Page 192: ... Building a frame over the boat to support the canvas will allow the passage of air around the boat The frame should be a few inches wider than the boat so the canvas will clear the rails Before preparing your boat for winter storage check the condition of the boat and its systems and equipment Note any repairs needed The need for other repairs may become apparent during winterization Make arrange...

Page 193: ... below freezing the bilge area under the engines must be pumped out and sponged completely dry Check for areas that do not drain to the pumps Drain mufflers Note Refer to the engine owner s manual for winterization and storage procedures Prepare the Batteries for Storage Be sure main battery breakers are off Remove batteries from boat and store in area where temperatures remain above freezing Plac...

Page 194: ...t the boat under the main frames Support at these points is essential for preventing dam age to the hull If a cradle is not available the boat may be supported on two or three timbers across a boat well or on another firm footing substantial enough to keep the boat level The timbers and the foundation must be substantial enough to prevent any change in shape while supporting the boat during storag...

Page 195: ...t Launch Checkout After launching your boat check the following Check all sources of possible leaks from bow to stern Make this check with boat fully in the water but still in the slings Check engines and generator following procedures described in equipment manuals Check the entire exhaust system for the engines and the generator carefully Make sure all exhaust systems are gastight If exhaust ope...

Page 196: ...nts X Check oil level X X X X Check oil and filters X Check cooling system for leaks X X X X Check zinc anodes Tighten engine mounts X Lubricate shifter cables X Check prop shafts for alignment Transmissions Check transmission fluid level X X X X Underwater Gear Check rudder and shaft X Check propeller for dents or gouges X Miscellaneous Check automatic pumps for operation X X X X Check caulking o...

Page 197: ... unit X X X X X Item Daily Month 6 mo Yearly Generator Inspect Generator X Check oil level X Check coolant level X Check battery charging system X Check antifreeze X Check belt tension X Check generator air outlets X Clean generator assem bly X Change crankcase oil and filter X Drain sediment from fuel filter X Clean crankcase breather X Change fuel filter X Clean cooling system X Check for fuel o...

Page 198: ...Hunter 41 Maintenance 14 14 This Page Intentionally Left Blank ...

Page 199: ...V1 021507 P N 1031381 Glossary Glossary H41 H41 Chapter 15 Chapter 15 ...

Page 200: ...ainted between the bottom paint and the topside enamel Bottlescrew see Rigging screw Broach when a boat running downwind slews broad side to the wind and heels dangerously It is caused by heavy following seas or helmsman s error Broad reach the point of sailing between a beam reach and a run when the wind blows over a quarter Bulkhead a partition wall in a boat normally fitted athwartships C Caulk...

Page 201: ...hoisted in light to fresh winds on all points of sailing Gimbals two concentric rings pivoted at right angles which keeps objects horizontal despite the boat s motion e g compass and cooker Go about to turn the boat through the eye of the wind to change tack Gooseneck the fitting attaching the boom to the mast allowing it to move in all directions Goosewing to boom out the headsail to windward on ...

Page 202: ...eets slacked off not close hauled On the wind close hauled Out haul a rope used to pull out the foot of a sail Overall length OAL the boat s extreme length mea sured from the foremost past of the bow to the aftermost part of the stern excluding bowspirt self steering gear etc P Painter the bow line by which a dinghy or tender is towed or made fast Pintle a rudder fitting with a long pin that fits ...

Page 203: ...ht metal post bolted to the deck to sup port guardrails or lifelines Standing part the part of a line not used when making a knot the part of a rope that is made fast or around which the knot is tied Standing rigging the shrouds and stays that are per manently set up and support the mast Starboard right hand side of a boat looking forward opp of port Starboard tack a boat is the starboard tack whe...

Page 204: ...tern of a boat Waterline the line along the hull at which a boat floats Waterline length WL the length of a boat from stem to stern at the waterline It governs the maximum speed of displacement hull and effects a boats rating Weather helm opp of lee helm Weather side the side of a boat on which the wind is blowing Wetted surface the area of the hull under water Whisker pole a light pole used to ho...

Page 205: ...Notes Hunter 41 Glossary 15 7 ...

Page 206: ...Notes Hunter 41 Glossary 15 8 ...

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