Hunter Motorcycles OUTLAW Owner'S Manual Download

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P a g e

CONTENTS

Contents

Preface

Important Notice

Special Attention

Motorcycle Safety

Safe Riding Rules & Points to
Remember

Protective Apparel

Modifications

Accessories

Instructions

Parts Location

6-7

Parts Function

8-11

Operation

Pre-ride Inspection

Starting the Engine

Shifting Gears

Run-in Procedure

Braking

Stopping

General Maintenance

Engine Oil and Filter

Spark Plugs

Air Filter

Throttle Inspect & Adjustment

Clutch Adjustment

Drive Chain

Front Disc Brakes

Rear Disc Brakes

Front Wheel Assembly

Rear Wheel Assembly

Battery Maintenance

Cooling System

Fuse Replacement

Cleaning

Storage Guide

Removal from Storage

General Checks

General Maintenance

Warranty and Service Card

Scheduled Routine Maintenance 26

Work History

Replace lost/damaged flash Disc 27

Hunter warranty

27 -29

Summary of Contents for OUTLAW

Page 1: ...1 P a g e OUTLAW OWNER S MANUAL ...

Page 2: ...3 Braking 13 Stopping 13 General Maintenance Engine Oil and Filter 14 Spark Plugs 15 Air Filter 15 Throttle Inspect Adjustment 16 Clutch Adjustment 16 Drive Chain 17 Front Disc Brakes 18 Rear Disc Brakes 19 Front Wheel Assembly 19 Rear Wheel Assembly 20 Battery Maintenance 20 Cooling System 21 Fuse Replacement 22 Cleaning 22 Storage Guide 22 Removal from Storage 23 General Checks 23 General Mainte...

Page 3: ...rcycle The product is in accordance with QC T29116 93 standard IMPORTANT NOTICE The engine of this motorcycle is a highly engineered piece of equipment and rotates at high speed In order to make sure that the engine runs normally prolong its service life and to safeguard your interests please operate the motorcycle according to the following Run in procedure 1 During the first 1 000 km avoid apply...

Page 4: ...rmly to the driver s waist with both hands and keep both feet on the passenger foot pegs Strictly obey all local traffic regulations and use common sense at all times PROTECTIVE APPAREL Motorcycle riders often have their heads injured if an accident occurs In order to ensure personal safety both the rider and the passenger should always wear a certified helmet Both the rider and passenger should a...

Page 5: ...arge or heavy loads to handlebars front forks or dashboard otherwise it can adversely affect stability and handling NEVER exceed the maximum weight limit of 150 kg ACCESSORIES Accessories produced by our company have undergone special design and testing for use on this motorcycle These accessories are entirely optional for users Users will take sole responsibility is selecting installing and using...

Page 6: ... 2 Rear View Mirror 3 Clutch Lever 4 Left Handlebar Grip 5 False Fuel Tank Cap 6 Throttle Hand Grip 7 Speedometer 8 Front Brake Lever 9 Brake Fluid Reservoir 10 Indicator Switch 11 Temperature Gauge 12 Fuel Contents Gauge 13 Fuel tank Cap 14 Right Handlebar Controls Starter Button Headlight Switch and Engine Cut off Switch ...

Page 7: ...senger Footpeg 14 Drive Chain 15 Rear Indicator 16 Back Rest Bracket 17 Back Rest Pad 18 Seat 19 Fuel Injection 1 Rear Indicator 2 Front Suspension 3 Front Wheel 4 Front Brake Disc 5 Brake Caliper 6 Frame No Plate 7 Rear Brake Pedal 8 Foot Peg 9 Radiator 10 Temp Sensor 11 Fuel Injection 12 Charger 13 Right Exhaust 14 Brake Caliper 15 Brake Disc 16 Rear Wheel 17 Turn Signal Light 18 Back Rest 19 Se...

Page 8: ... circuit is now in the ON position In this position the key can be removed and the engine can be started 3 If you rotated the key 90 degrees anti clockwise the circuit is in the Park position In this position the key can be removed and the motorcycles park lights can be activated however the engine can not be started Steering Lock The Steering Lock is below the Steering Stem To lock the steering t...

Page 9: ... on and off the Headlight Beam Switch This allows simple safer operation when passing Right handlebar Controls 1 Electric Starter Button 2 Headlight Switch 3 Engine Cut off Switch 4 Throttle Grip 5 Brake Fluid Reservoir 6 Brake Fluid Level Indicator 7 Front Brake Lever Electric Start Button WARNING BEFORE ATTEMPTING TO USE THE ELECTRIC START BUTTON ensure that you have fully read and understand th...

Page 10: ...djustment of shock absorbers and the effect of such adjustment you should first seek the advice of your Authorized Hunter Dealer before adjusting Fuel Tank and Fuel Cap The Fuel Tank capacity is 13 5 liters We recommend that you use unleaded petrol with a 90 octane rating If this kind of petrol is not available you can use low leaded petrol with an octane rating greater than 90 DO NOT USE FUEL WIT...

Page 11: ...re in the area that you are using the motorcycle TUBELESS TYRES Proper air pressure will provide the maximum stability riding comfort and tyre life LOAD TYRE PRESSURE kpa TYRE PRESSURE kpa Driver Only Front 225 33psi Rear 225 33psi Driver plus Passenger Front 220 33psi Rear 250 36 psi WARNING Operation with excessively worn tyres is hazardous and will adversely affect traction stability and handli...

Page 12: ...are in Neutral position NEVER press the Starter Button before the ECU has had time to warm up Doing so will cause the ECU to disengage and will require resetting by an Authorized Hunter Dealer Read the following starting procedure carefully 1 Stand the motorcycle into the vertical position and raise the Side Stand Note the Side Stand is fitted with a censor to prevent the engine starting whilst it...

Page 13: ...eased until your motorcycle is fully run in at 1 500 Km See Run In Procedure on you Hunter Flash Disc for full details If you are unsure about any aspect of the procedure consult with your Hunter dealer BEFORE using your motorcycle Run in Speeds GEAR SPEED First 0 15km h Second 10 30km h Third 20 45km h Fourth 30 55km h Fifth 50 70km h BRAKING When wanting to slow the motorcycle down decrease the ...

Page 14: ... for five minutes and drain the engine oil after turning off the engine Place an empty container under the engine Unscrew the Drain Screw 1 to drain the oil completely then replace and tighten the Drain Screw Add approximately 1 6 liters of kerosene to the engine Turn the Engine Cut off Switch to the off position so that the engine can t start Press the engine Starter Button and rotate the engine ...

Page 15: ... with a wire brush Inspect the electrode and central porcelain for damage or erosion If there is erosion or damage replace the plug Check the gap of spark plug electrode using a feeler gauge Adjust the gap to 0 6 0 7 mm Make sure the plug washer is in good condition Thread the spark plug back in by hand to prevent cross threading and then tighten it with a spark plug wrench AIR CLEANER REPLACEMENT...

Page 16: ... 2 to 4 mm If necessary unscrew the Lock Nut and turn the Adjusting Nut to achieve the correct amount of free play If there is insufficient adjustment you can also adjust the Adjusting Nuts at the Throttle Cable Locator at the Fuel Injection unit CLUTCH ADJUSTMENT Free play at the tip of the Clutch Lever on the left side of the Handlebars should be 10 to 15 mm If adjustment is necessary unscrew th...

Page 17: ...r Wheel Axle Nut 4 Driving Chain Lubrication Remover the Chain Lock Clip 1 with pliers remove the chain master link and disconnect the chain Remove the chain from the motorcycle and clean the chain in detergent solvent Dry the chain and inspect it carefully for wear and or damage and if necessary replace the chain Lubricate the chain with an appropriate amount of motor oil or chain lubricating oil...

Page 18: ...t replaced the disc with a new one Fi rst yo u must depress and release the front Brake Lever several times until the Brake Disc fits the Brake Calipers well and the front Brake Lever returns to its normal full open position after releasing each depression with the correct free play Brake System A pre ride inspection must be performed on the following items before riding the motorcycle Check the f...

Page 19: ...ry and we recommend that you continue to use DOT 4 You may change to DOT 3 Brake Fluid if you want however you can not mix Brake Fluid types Therefore if changing to DOT 3 you must first completely drain all the DOT 4 Brake Fluid and thoroughly flush the Brake System before filling the system with DOT 3 FRONT WHEEL DISASSEMBLY and REPLACEMENT Support the motorcycle on a Lift Stand so that the Fron...

Page 20: ...r produce problems and damage to the electrical system If this ever occurs take you motorcycle to an authorized Hunter Dealer for inspection Regularly check the electrolyte level in the Battery which is under the right side of the frame cover The electrolyte level should be between the upper and lower levels marked on the front side face of the Accumulator If the electrolyte is below the lower lev...

Page 21: ...hould be replaced Follow this procedure 1 Place the motorcycle on the Side Stand on flat ground 2 While the engine is still at room temperature place a container under the Radiator and remove the Radiator Cap 3 Unscrew the Coolant Release Bolt at the back of the Radiator and drain the coolant Re tighten the bolt 4 Fill the coolant in accordance with the method previously described Function of Sens...

Page 22: ... your Authorized Hunter Dealer if you are unsure about any electrical issues CLEANING Clean your motorcycle regularly to protect the surface finishes and inspect for damage wear and oil leakage Caution High pressure water can damage certain parts of the motorcycle Avoid spraying high pressure water at the following areas Ignition Switch Handlebars Instruments Muffler outlet and under the Seat Prev...

Page 23: ... s failure to carry out proper general checks may render any such damage void of warranty Clean the motorcycle of dust and mud with dry cloth regularly Dry the motorcycle when wet Apply a little rust inhibiting oil on zinc coated and chrome coated parts Wax the painted parts to keep them bright and elegant Lubricate all moving Part Check inflate both front and rear tyres to the pressure requiremen...

Page 24: ...24 P a g e WARRANTY AND SERVICE CARD NOTE Your Warranty and Service card will be provided to you on a Hunter Flash Disc by the dealer at the time of purchasing you Hunter motorcycle ...

Page 25: ...plete any Routine Maintenance during the Warranty Period by or before your motorcycle Odometer readings as specified in the Scheduled Routine Maintenance will render your warranty null and void ALL Routine Maintenance done to your motorcycle MUST be entered onto your Warranty and Service Card See the following pages for clarification on the data that should be recorded Your Warranty and Service Ca...

Page 26: ...26 P a g e SCHEDULED ROUTINE MAINTENANCE WORK HISTORY ...

Page 27: ...cycles Indonesia HMI is the holder of the exclusive license rights to manufacture assemble distribute and sell of Hunter Motorcycles and associated parts and accessories in all regions of Indonesia HMI provides warranty for all new Hunter Motorcycles sold in Indonesia providing that the motorcycle is maintained and used appropriately with the terms and conditions of this warranty as follows ARTICL...

Page 28: ...e all Routine Maintenance completed by an AHD in accordance with the Scheduled Routine Maintenance schedule as shown on your Warranty and Service card will render the warranty null and void The Warranty and Service Card File must be updated completely and correctly by an AHD after each Routine Maintenance and or warranty work that is completed Failure to keep the Warranty and Service Card File up ...

Page 29: ...ol additives failing to clean the Air Cleaner after use in extremely dusty conditions failing to follow the correct Running In Procedure riding the motorcycle on the beach full or partial submersion in water water damage due to cleaning or using the motorcycle in extreme off road conditions Damage due to inappropriate or incorrect storage and or transport The onset of the symptoms of normal use ac...

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