Humbaur Rexus 5000 Series Operating Instructions Manual Download Page 24

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Version 2019/01

REXUS operating instruction manual (Part 2)

9.2.2 Gas struts

•

The gas struts are intrinsically maintenance-free.

•

However, the gas struts are subject to wear that can be
reduced by regular maintenance.

WARNING

Removing gas struts:

The gas struts are under high pressure!

Improper fitting / removal may result in injury to persons

- Impact / crushing risk!

►

Observe the safety warnings on the gas struts.

►

Take note of the instructions provided by the gas strut
manufacturer. (See gas struts)

►

Have worn / defective gas struts replaced by qualified
staff only.

The working range of the gas struts is:
- 25°C to + 60°C.
Service life, functionality and safety depend largely on
ensuring that the gas struts are serviced and maintained
regularly.

►

Secure the ramp wall / sales hatch against falling when

fitting / removing the gas struts.

►

Exchange worn gas struts in pairs.

►

Only use gas struts of the same type - take note of the
force information.

Gas struts sales hatch

1.  Fastening
2.  Gas strut (body)
3.  Piston rod
4.  Piston rod safety device
5.  Support bracket

Gas struts ramp wall

1.  Fastening
2.  Ramp wall
3.  Gas strut (body)
4.  Piston rod
5.  Support bracket

Do not aim the water jet directly at the gas struts while
spray-cleaning.

►

Clean the piston with a clean cloth.

►

Keep films and paper packaging away

(electrostatic charge is possible).

►

Do not scratch or paint the piston rod or treat it with

aggressive media (abrasives).

Summary of Contents for Rexus 5000 Series

Page 1: ...MACHT S MÖGLICH Part 2 REXUS All poly box trailer Operating Instructions en 5000 series ...

Page 2: ...the first time and observe all the instructions safety information and warnings Comply with the steps for handling Non observance of any of the documentation can cause injuries to you and to other persons and can cause material damage Non observance may invalidate your guarantee entitlement Keep this operating instruction manual in a safe place for the entire service life of your trailer We advise...

Page 3: ...tended use 8 4 Foreseeable misuse 8 5 General Safety Instructions 9 6 Loading and Unloading 9 6 1 Load distribution 9 6 2 Load securing 10 6 3 Supports optional 12 6 4 Ramp wall 14 6 5 Double wing door optional 16 6 6 Sales hatch optional 18 6 7 Access door 18 7 Driving 20 7 1 Skylight optional 20 7 2 Lights 21 8 Parking 22 8 1 Parking an uncoupled trailer 22 9 Cleaning Maintenance Servicing 23 9 ...

Page 4: ... with accessories have been complied with You can request a detailed EU declaration of conformity from us separately Possible range of colours 2 Product description The Rexus is characterised by an attractive appearance itself marked by the possible ranges of colours and details such as decorative brackets alloy wheel rims and mudguards The Rexus can be fitted with a ramp wall or with a double win...

Page 5: ...g 7 Drawbar support 8 Safety cable 9 V drawbar 10 Wheel chock 11 Decorative bracket 12 Front reflector white reflector or front position lamp 13 Wheel tyre 14 3rd brake light 15 Support surface 16 Locking espagnolette lock 17 Espagnolette lock 18 Ramp wall 19 Tail lights 20 Number plate light 21 Gas strut 22 Access door Accessories extensions are sepa rately explained in the partial de scription b...

Page 6: ...6 Version 2019 01 REXUS operating instruction manual Part 2 2 2 REXUS with ramp wall 2 3 REXUS with double wing doors 2 4 REXUS with sales hatch 2 5 REXUS as animal transporter ...

Page 7: ...bed Access door Alloy wheel rims Jockey wheel 13 pin plug 3rd brake light Floor plate 21 mm 2 7 Optional accessories AKS safety coupling Breast breech bar Barred tie rail Slotted tie rail Spare wheel holder Motorcycle stand strap Prop stands ClickFix ground stand Floating screen floor Aluminium tread plate ...

Page 8: ... rails and round locking bars in body as well as tie down rings on the cargo bed 4 Foreseeable misuse Driving with the motorcycle stand not screwed onto the cargo bed Driving with unsecured motorcycle Driving with the ramp wall not completely closed Driving with insufficiently load securing Driving with unsecured double wing doors access doors sales hatch and ramp wall Loading the trailer whilst t...

Page 9: ... general safety recommendations in the operating instruction manual Trailers up to 3 5 General Points Part 1 6 Loading and Unloading 6 1 Load distribution Before loading check the max load capacity that you are able to transport with your trailer Check that the max permissible body dimensions of your trailer are not exceeded The load distribution works directly on the road handling of the towing v...

Page 10: ... tie rail Goods can be tied down on the fittings 6 2 3 Combined anchor rail with round locking bars 1 2 3 Round locking beam deployed 1 Combined anchor rail 2 Round locking bar 3 End journals Place unused round locking bars into the combined anchor rail during the journey 6 2 Load securing For relevant safety information for load securing refer to the section General load securing in the operating...

Page 11: ...Motorcycle stand mounted on the cargo bed 1 Motorcycle stand 2 Screws 3 Cargo bed Position the motorcycle stand according to the size of your motorcycle and align it as centrally as possible Please take note of the motorcycle stand manufacturer s mounting instructions Use the fastening elements supplied or insert suitable screws Check the screws of the motorcycle stand so that no lines are damaged...

Page 12: ...sm The breast breech bars are secured 6 3 Supports optional NOTICE Load the trailer with the supports completely extended The axle compresses during loading The entire weight of the trailer lies on the supports Supports will be damaged Do not crank down place the supports right down to the floor before loading approx 4 6 cm air between supports and floor 6 3 1 Prop stands 1 2 3 4 Prop stands lower...

Page 13: ...round stand 3 Crank handle base Lowering for loading Cranking down the ground stand Insert the crank handle into the crank base Crank down the ground stand in a clockwise direction until approx 4 6 cm remains between adjustable stand and the ground The ground stands lock in the vertical position Ground stands cranked down Lowering for unloading Ground stands cranked down Crank the ground stands ri...

Page 14: ...he key or remove the padlock WARNING Fold down the ramp wall When unlocking and folding down the ramp wall feet hands fingers can be crushed between the ramp wall and the ground Hold onto the side of the ramp wall with one hand Use Opening Unlocking opening the espagnolette lock Push in the snap lock Pull the handle The lock is released Turn the handle up so that the locking hook right left can mo...

Page 15: ... slowly If necessary before driving onto the trailer check the gross weight of the load vehicle with goods Make sure that the trailer is secured so that it cannot roll away Make sure that road traffic safety is not impaired when loading and unloading the trailer If necessary use additional signalling devices e g signs barriers Closing Closing the tailgate Lift up the ramp wall from the side into t...

Page 16: ...o be loaded upwards in a controlled manner Make sure that the vehicle being loaded is in line with the ramp wall 6 5 Double wing door optional 1 2 4 3 Rear view of double wing door 1 Locking hook 2 Hinge 3 Double wing door 4 Espagnolette lock 1 2 3 4 5 Espagnolette lock closed 1 Espagnolette 2 Snap lock 3 Handle 4 Locking bolt 5 Locking hook 1 2 3 Support rope secured 1 Eyelet 2 Carabiner 3 Suppor...

Page 17: ...is secured with support rope and carabiner Swivel open the double wing door Double wing door open unsecured Insert the carabiner into the eyelet The wing door is secured against tilting Double wing door open secured Closing Closing the double wing door Swivel the double wing door closed Close the left and then the right wing Closing the espagnolette lock Press the handle so that the locking hook g...

Page 18: ... in the process The sales hatch is held up by the gas struts and automatically secured against folding shut Closing Push in the piston rod safety device Carefully fold down the sales hatch Lock the espagnolette lock 6 7 Access door 1 2 3 4 Access door closed 1 Access door 2 Cylinder lock 3 Rotary handle 4 Door holder Operating the rotary handle outside Unlocking opening access door Shut the cylind...

Page 19: ...ing the rotary knob inside 1 2 3 Access door open 1 Upper locking point 2 Middle locking point 3 Lower locking point 1 2 Opening the access door from the inside 1 Closing bracket 2 Rotary knob The cylinder lock of the access door must be unlocked Rotate the rotary knob through 90 clockwise Open the access door ...

Page 20: ... operating instruction manual Trailers up to 3 5 to General Points Part 1 Take note of the safety driving instructions for the towing vehicle and trailer as given in the operating instruction manual Trailers up to 3 5 to General Part 1 Your trailer can be licensed for a top speed of max 100 kph For this several conditions must be fulfilled For information see www humbaur com Adapt your driving sty...

Page 21: ...rior lighting optional Functional explanation The interior lighting can be switched on via the toggle switch if it is dark e g for loading unloading and driving if at least the parking light is switched on in the towing vehicle 1 2 Interior light 1 Light 2 Toggle switch Replacing lamp Opening the interior lighting Push the plastic cover upwards Remove the plastic cover Lamp can be replaced Open in...

Page 22: ... Manual manoeuvring of the trailer 1 Handle on the front Use the handles at the front of the trailer for manual manoeuvring Pull push the trailer in the desired direction Ensure that your feet do not get under the jockey wheel Use Park the trailer where possible on level ground an even surface not on a slope or on an uphill and downhill incline Apply the handbrake Using wheel chocks 3 1 2 4 Removi...

Page 23: ...e area Wash the inside walls with lukewarm water and neutral detergent by hand e g with neutral soap 9 1 1 Rexus as livestock transporter Sweep out the cargo bed tailgate Cleaning the tailgate cargo bed Clean your trailer after every use Let the inside dry out properly 9 2 Maintenance Servicing 9 2 1 Tyres wheels Check the tyre pressure on all wheels on a regular basis and before long journeys See...

Page 24: ...0 C Service life functionality and safety depend largely on ensuring that the gas struts are serviced and maintained regularly Secure the ramp wall sales hatch against falling when fitting removing the gas struts Exchange worn gas struts in pairs Only use gas struts of the same type take note of the force information 1 2 3 4 5 Gas struts sales hatch 1 Fastening 2 Gas strut body 3 Piston rod 4 Pist...

Page 25: ...defective Have the gas struts replaced in a specialist workshop The access door cannot properly be closed locked The 3 point locking is worn out deformed the revolving door has settled Have the 3 point locking replaced or repaired in a specialist workshop Troubleshooting table 11 Decommissioning disposal Observe the safety instructions for decommissioning disposal of trailers in the operating inst...

Page 26: ...________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ ...

Page 27: ...REXUS operating instruction manual Part 2 Version 2019 01 27 ...

Page 28: ...nsibility for printing or other errors or omissions All illustrations are representative Deviations and modifications are subject to the model type Subject to technical modifications Copying prohibited Printed in Germany Version 2019 01 ...

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