Installation manual
S/N 053-0038 & up
SuperSaw 650S
Page 1: ...Installation manual S N 053 0038 up SuperSaw 650S...
Page 2: ...improvement activities No part of this publication may without approval of HULTDIN SYSTEM AB be translated reproduced stored or transmitted electronically mechanically photographically or in another...
Page 3: ...tools 16 Hydraulic diagram SuperSaw 650S 18 Functional description 19 Chain lubrication system 19 Installation 20 Where to install the grapple saw 20 Installing HD rotator bracket 21 Hydraulic instal...
Page 4: ...en using the product The owner and the operator are responsible for replacing damaged parts and or unreadable warning signs The manual should be available at all times so that the operator is able to...
Page 5: ...90 meters Keep all windows and doors securly closed when operating Chain shot hazard Operator and bystander safety Because of the high speeds high stress heavy loads wear factors and varying levels of...
Page 6: ...nts will increase the risk of slipping or falling The unit has sharp edges Use proper wrenches and protective gloves when working on the unit Hydraulic hoses and adapters may be pressurized even with...
Page 7: ...ystem The illustration shows the location of the main parts Fig 1 Main parts SuperSaw 650S 1 Frame 2 Saw motor cover 3 Cover plate 4 Adjusting valve for chain tension pressure 5 Saw motor manifold 6 S...
Page 8: ...SuperSaw 650S grapple saw can be equipped with two different lubrication oil tanks One integrated 6 1 litre tank or an external 26 5 litre tank The design and placement of the two different tank is s...
Page 9: ...stment valves Grapple saw The SuperSaw 650S grapple saw has the following adjustment valves The location of the valves shows on the illustration ill 3 Adjustment valves 1 Pressure regulating valve for...
Page 10: ...grapple saw has four different hydraulic pressure test points as shown on the following illustration ill 4 Hydraulic pressure test points 1 Test point for saw bar feed out pressure 2 Test point for c...
Page 11: ...erCut 300 The SuperCut 300 saw unit is made up of the following main parts 1 Housing with integrated 4 point bearing gear drive 2 Tension device 3 Bar holder 4 Saw motor 5 Feed out cylinder 6 Lubricat...
Page 12: ...ounted on cranes intended for on road and off road vehicles SuperSaw 650S is only intended to be used for timber pulp and waste wood systems SuperSaw 650S must not be used for felling applications as...
Page 13: ...hydraulic flow saw motor 172 lpm Hyd pressure saw bar feed out P1 6 5 8 0 MPa Hyd pressure chain tensioning P2 5 0 5 5 MPa Gas pressure accumulator P3 0 1 MPa Air pressure saw bar retraction P4 1 2 1...
Page 14: ...L DATA 14 SuperSaw en011104a_0726113 fm Technical Data Rotator bracket HD Dimensions Total weight incl hoses 101 kg Length A 75 mm Length B 245 5 mm Height C 154 mm Rotator hole pattern M16 173 mm M20...
Page 15: ...TECHNICAL DATA en011104a_0726109 fm SuperSaw 15 Technical Data SuperGrip TL mtg bracket Dimensions Total weight incl hoses 20 kg Length A 236 mm...
Page 16: ...when adjusting the saw bar retraction speed Installation tool The installation tool P N 0690149 is required when replacing the check valve for the chain tensioning Check valve key The key P N 0696011...
Page 17: ...easier to in a secure way lift and handle the grapple saw during installation or service Retraction tool The retraction tool P N 0696116 is used to retact the bar holder when replacing the saw chain...
Page 18: ...8 mm 6 Saw motor 7 Main valve on carrier 8 Saw bar feed out cylinder 9 Restrictor check valve for saw bar feed out 10 Accumulator for saw motor case drain 11 Check valve 12 Pilot valve for chain tensi...
Page 19: ...the saw motor 6 and finally through the bar holder 7 to the saw bar 8 The purpose of the pressure relief valve 9 is to limit the pressure in the lubrication circuit to prevent damages on the sviwel se...
Page 20: ...e saw SuperSaw 651S should normally be installed with the saw motor on the same side as the piston rod of the grapple cylinder to achive the best weight balance The grapple saw should be installed wit...
Page 21: ...Torque 320 Nm M16 8 pcs 2 Assemble the mtg plate with the grapple saw Torque 78 Nm M12 18 pcs 3 Install the grapple saw asm onto the rotator bracket Torque 620 Nm M20 3 pcs ill 13 Assemble the rotator...
Page 22: ...lation 1 Connect the saw motor pressure line to port 1 on the rotator 2 Connect the saw motor return line to port 2 on the rotator 3 Connect the hoses from the grapple cylinder to the connections at t...
Page 23: ...tallation 1 Assemble the mtg plate with the grapple saw Torque 130 Nm M12 18 pcs 2 Install the grapple saw asm to the grapple Torque 620 Nm M20 3 pcs Torque 190 Nm M16 2 pcs ill 18 Assemble the mtg pl...
Page 24: ...on 1 Connect the saw motor pressure line to port X on the rotator 2 Connect the saw motor return line to port G0 on the rotator 3 Start the machine and test all functions to make sure that everything...
Page 25: ...S 25 Initial upstart Saw motor upstart Important Fill the saw motor casing with hydraulic oil before starting the motor Important The warranty will not be valid if the motor is disassembled ill 21 Fil...
Page 26: ...ngine and read the feed out presure when the saw bar is completely fed out Note Do not activate the saw function more than 5 seconds at a time 5 If needed adjust the feed out pressure For a proper pre...
Page 27: ...For a proper pressure range refer to Technical Data Bleeding the chain tension system 1 Lower the grapple saw to the ground and shut off the engine 2 Open the bleeder valve 1 1 2 turns with the Key P...
Page 28: ...adjustments or servicing the saw unit 1 Place the unit steady on the ground with the saw unit facing up when possible 2 Depressurize the chain tension system by pushing in the pilot valve 1 3 Use the...
Page 29: ...nt When working on the saw chain always ensure the engine is shut off and wear safety gloves to prevent injuries Remove the saw chain when making any adjustments or servicing the saw unit 1 Place the...
Page 30: ...ve the saw bar See Replacing saw bar 4 Disassemble the guide screws 1 and remove the bar holder 2 from the tension device Important Never start the machine with the bar holder removed 5 Inspect and cl...
Page 31: ...ing any adjustments or servicing the saw unit 1 Place the unit steady on the ground with the saw unit facing up when possible 2 Remove the saw chain See Replacing saw chain 3 Remove the drive sprocket...
Page 32: ...unit steady on the ground and shut off the engine 2 Clean the area around the refilling cap to avoid contamination of the lubrication oil tank 3 Open the refilling cap and make sure that the strainer...
Page 33: ...pressurized cylinders and hydraulic hoses Warning The attachment has sharp edges Use proper wrenches and protective gloves when working on the attachment Regular maintenance Daily maintenance Make su...
Page 34: ...e ill 27 Note Use a mineral oil based grease thickened with or mixable with a lithium soap The grease should be classified as L XCCIB2 according to ISO 6743 9 Molybdendisulfid content max 3 Base fluid...
Page 35: ...MAINTENANCE INSTRUCTIONS En011107a_ss651 FM SuperSaw 651S 35...
Page 36: ...on Ave East Brantford Ontario Canada N3T 5T3 Tel 519 754 0044 Fax 519 754 1569 E mail info hultdins com Hultdin System AB Skolgatan 12 SE 930 70 MAL Sweden Tel 46 953 418 00 Fax 46 953 418 01 E mail s...
