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HUGH CRANE (Cleaning Equipment) Ltd – 

COMMANDO 

500

 BARROW UNIT 

ManC500.doc 

- 12 -

 

REPLACEABLE ITEMS LIST 

See the following illustrations for component reference numbers. 

Ref.  Description 

Qty.  Part Number 

11 

BUFFER 

50x50x150 

12 

WHEEL 

HCOB/154 

15 

ENGINE  

HATZ 1B40 

16 

HANDWHEEL  

RS686-092 

17 

PUMP  

5CP3120G1 

20 

HOSE 1” TRICOFLEX 

4m 

2302003 

21 

FOOT STRAINER 1” 

GSST35A 

22 

HOSE CLIP 

HC81207 

24 

LP HOSE TAIL NIPPLE 1” HOSE 

02ST/NT7360 

25 

LP COUPLING 1”BSP FEM 

02ST/NT7350 

26 

HEX NIPPLE 1” S/S 

HC66205 

27 

REDUCING BUSH 1¼” TO 1”  

DP RB125-100 

28 

ELBOW 1¼” FEM 

DP EL125-90 

29 

STRAINER 1¼” 

DP8074005 

30 

FLYNUT 1¼” 

DP8040301 

31 

FLYNUT GASKET  

DPG00001022 

32 

FLNUT HOSE TAIL 1” 90

°

 

DP8012301 

33 

HOSE 1” NOVOLINE 

0.4 

2302009 

34 

HOSE CLIP 1” 

HC81207 

35 

HOSE TAIL 90

°

 SWEPT 1” TO 1” F 

SW30921616 

36 

ADAPTOR 1” BSP TO ½”NPT MM 

HYAD122-1608 

38 

BONDED SEAL ¼” 

HY502 

39 

SAFETY VALVE 

GS53040 

40 

ADAPTOR 3/8”NPT TO ¼”BSP MM 

HYAD122-0406 

42 

ADAPTOR 3/8”NPT TO 3/8”BSP MM 

HYAD122-0606 

43 

CRIMP 90

°

 3/8 HOSE TO 3/8 BSP F 

SW30920606 

44 

CRIMP FERRULE 3/8 HOSE 

SW2021206 

45 

CRIMP 3/8 HOSE TO 3/8 BSP F 

SW30120606 

46 

HOSE 3/8 

HYJ406 

48 

ADAPTOR 3/8”BSP MM 

HYAD100-0606 

49 

BONDED SEAL 3/8” 

HY503 

50 

UNLOADER UL280 

GSST280 

51 

BULKHEAD FITTING ½” 

HY604 

52 

NIPPLE ½”BSP HP 

GS55729 

53 

PRESSURE GAUGE 

GS54940 

54 

ADAPTOR 90

°

 BLOCK ¼”BSP 

HYAD229-0404 

56 

ADAPTOR ½” TO 3/8”BSP MM 

HYAD100-0606 

57 

ADAPTOR ½””BSP MF BLOCK 90

°

 

HYAD229-0808 

59 

LP FEMALE COUPLING ½”BSP 

02ST/NT6364A 

60 

LP HOSE TAIL NIPPLE 3/4” HOSE 

02ST/NT6350S 

61 

HOSE ¾” TRICOFLEX 

4m 

2302002  

62 

HOSE CLIP ¾” 

HC81206 

Summary of Contents for COMMANDO 500

Page 1: ...RANE Cleaning Equipment Ltd SOUTH WALSHAM ROAD ACLE NORWICH NR13 3ES TEL 01493 750072 FAX 01493 751854 Email sales hughcrane co uk FS0962 H HU UG GH H C CR RA AN NE E Cleaning Equipment Limited FS0962 SOUTH WALSHAM ROAD ACLE NORWICH NORFOLK NR13 3ES TEL 01493 750072 FAX 01493 751854 www hughcrane co uk ...

Page 2: ...re information or technical assistance regarding the unit or any aspect of jetting or pressure cleaning do not hesitate to contact Hugh Crane Cleaning Equipment Ltd or their approved distributor GUARANTEE COMMANDO products are guaranteed for one year for parts and labour from the date of purchase guarantees are not transferable subject to good use and adherence to recommended service procedures Ma...

Page 3: ...f unit c Full description of parts required d Your contact name and telephone number e Your order number SPECIFICATION MODEL No C500 SERIAL No ENGINE Model Hatz 1B40 Power 7 kW 3200 rev min Fuel Diesel PUMP Model 5CP3120G1 Type Triplex Ceramic Plunger Pump pressure 200 bar 2940psi Pump flow 17 l min 3 75 gal min UNLOADER VALVE Type ST280 Pressure setting 200 bar 2940psi ...

Page 4: ... and steam cleaners Eye protection to BS2092 2 must be worn when this equipment is used d Repairs to this equipment must be carried out by suitably qualified personnel only No modifications or changes to the specification of this machine should be made without consultation and approval of the manufacturer e The machine is supplied with guarding in compliance with current legislation The machine sh...

Page 5: ... supply has sufficient capacity to keep the COMMANDO 500 supplied continuously with 20 litres min at a positive pressure Alternatively a suitable vessel may be used with the suction hose and strainer provided e Connect the by pass return hose to its connection point and place the end of it in a suitable receiving vessel e Connect the high pressure hose to the outlet coupling and ensure that it is ...

Page 6: ...ION HOSE RETURN HOSE 50mm MIN XSUCTION HOSE FLATTENED STRAINER XON BOTTOM TOO CLOSE RETURN HOSE X f Move the engine speed control lever to the speed position turn the ignition key to position I and the battery charge and oil pressure lights will illuminate Then turn the key further to position II to crank the engine When the engine starts release the key so that it springs back to I In cold weathe...

Page 7: ... fluctuation of pressure or any other abnormal symptoms occur during operation this should be investigated immediately Likely causes include i A lack of water entering the unit causing air to be drawn into the pump ii A blockage of the main inlet filter causing water starvation at the pump iii The inlet water valve between tanks and pump not fully open iv Leaking seals or damaged valves etc AFTER ...

Page 8: ...g load of the unit and is supplied with an initial test certificate It is the owner s responsibility to ensure that the unit is re tested as required by local regulations b Before lifting ensure that the bolts fixing the frame to the chassis are tight c A single point lift is carried out as shown below d The lifting frame is designed and tested for use with the COMMANDO 500 only and must not be us...

Page 9: ...level Air Cleaner oil bath Check air cleaner maintenance indicator Check water trap Check air intake areas Oil Change Check adjust valve clearances Check Battery Terminals Check tightness of all screws Renew fuel filter Clean oil filter GEARBOX Check oil level Change oil PUMP Clean inlet filter Check oil level Change oil Hoses for security chafing UNLOADER VALVE Check break off pressure ...

Page 10: ... serviceable parts Under no circumstances should any adjustments be made to unloader as serious damage to engine gearbox or pump could result UNLOADER AND SAFETY VALVE The unloader and safety valves have no user serviceable parts Under no circumstances should any adjustments be made to the unloader OR the safety valve as serious personal injury or damage to the pump could result ...

Page 11: ... and store safely together with its filter screen 3 During severe weather the unit should be stored inside if possible Where this is not possible a 25 anti freeze water mixture should be introduced into the pump hose and gun The antifreeze mixture can be reclaimed after use for recycling when next required 4 Before starting work again the antifreeze must be emptied out of the system by running the...

Page 12: ...8012301 33 HOSE 1 NOVOLINE 0 4 2302009 34 HOSE CLIP 1 2 HC81207 35 HOSE TAIL 90 SWEPT 1 TO 1 F 1 SW30921616 36 ADAPTOR 1 BSP TO NPT MM 1 HYAD122 1608 38 BONDED SEAL 1 HY502 39 SAFETY VALVE 1 GS53040 40 ADAPTOR 3 8 NPT TO BSP MM 1 HYAD122 0406 42 ADAPTOR 3 8 NPT TO 3 8 BSP MM 1 HYAD122 0606 43 CRIMP 90 3 8 HOSE TO 3 8 BSP F 1 SW30920606 44 CRIMP FERRULE 3 8 HOSE 2 SW2021206 45 CRIMP 3 8 HOSE TO 3 8...

Page 13: ...38H 66 HOOK BOLT 2 HCFBR08240 67 BATTERY TERMINAL 1 HCOB 065 68 BATTERY TERMINAL 1 HCOB 066 69 TERMINAL COVER 2 HCOB 072 70 BATTERY CABLE RED 0 5 HC20300 71 BATTERY CABLE BLACK 0 5 HC20301 73 HANDGRIP 2 VIP1041 11 16 15 12 26 25 39 28 27 43 42 40 44 45 16 46 66 54 53 64 67 68 69 70 71 51 42 50 ...

Page 14: ...HUGH CRANE Cleaning Equipment Ltd COMMANDO 500 BARROW UNIT ManC500 doc 14 29 30 31 32 15 17 39 73 22 21 20 35 36 33 34 24 22 12 61 60 62 ...

Page 15: ...HUGH CRANE Cleaning Equipment Ltd COMMANDO 500 BARROW UNIT ManC500 doc 15 MANUFACTURE S LITERATURE CAT 5CP3120G1 PUMP 5CP3120G1 service ...

Page 16: ...HUGH CRANE Cleaning Equipment Ltd COMMANDO 500 BARROW UNIT ManC500 doc 16 MANUFACTURE S LITERATURE HATZ 1B40 ENGINE 1B40 ...

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