Hudson Tuf-Lite IV 5000MM Series Installation Manual Download Page 5

 

Installation Manual 5000MM

 

Page 5 of 9

 

May 2019

 

 

 

 

SEAL DISC ASSEMBLY  & INSTALLATION

 

After  installing  blades,  seal  disc  should  be  installed  on  the 
previously installed seal disc hardware as shown in Figure 8 
for 6 to 8 bladed hubs. For 9 to 12 bladed hubs, first install 
self adhesive rubber gaskets on both flanges of one seal disc 
half.  Bolt  two  halves  of  seal  disc  together,  using  3/8"  NC 
bolts, flat  washer, lock  washer, and nut. Torque to 15 ft

-

lb 

(lubricated) and 20 ft

-

lb (dry). Then, install seal disc on the 

previously installed seal disc hardware as shown in Figure 8.

 

 

Install  flat  washer,  then  place  seal  disc  on  top.  Install  an-
other  flat  washer,  lock  washer,  and  nut  on  top.  Tighten 

3/8” 

NC  nut  to  recommended  standard  of  15  ft

-

lb 

(lubricated)  or  20  ft

-

lb  (dry).  If  difficulty  is  encountered, 

loosen bolts on seal flanges until seal disc can be mounted, 
then re

-

tighten

 

 

NOTE

The purpose of the seal disc is to prevent adverse 

air  recirculation  at  non

-

aerodynamic  portion  of  the  fan 

blade, hence increasing efficiency.

 

 

CHECK SWEEP

 

Measure  the  distance  from  trailing  edge  at  blade  tip  of  one 
blade  to  trailing  edge  at  blade  tip  of  the  adjacent  blade  (See 
Figure  7a).  This  distance  should  be  within 

1” 

of  each  other  for 

all  successive  blades.  Correct  blade  sweep  by  loosening  clamp 
bolts  and  adjusting  blade  to match  sweep  of  other  blades.  Re

-

tighten  bolts  and  re

-

check  sweep  and  pitch  angle  setting.  Re

-

tighten blade clamp bolts to recommended standard per Table 
1.

 

Figure 7a

 

 

Note:  Refer  to  instructions  included  with  seal  disc  for  further 

details.

 

Figure 8

 

CHECKING TIP CLEARANCE

 

 

Rotate  fan  in  position  inside  fan  stack  to  check  tip  clearance 
(See Figure 9).  The recommended tip  clearance is between 1" 
and  1  1/2".  Check  for  spots  where  fan  blade  clearance  is  not 
within  the  recommended  tolerance.  If  necessary,  adjust  fan 
stack by shimming to obtain proper clearance.

 

Figure 9

 

Tip 

Clearance

 

Summary of Contents for Tuf-Lite IV 5000MM Series

Page 1: ...timized for performance reliability noise and cost effectiveness Tuf Lite IV fan blades are con structed of light weight corrosion resistant fiberglass reinforced vinyl ester resin with materials thic...

Page 2: ...ment on top of hub Slide bushing and key onto shaft until flush with end of shaft The shaft size determines the bushing type R2 S2 or U1 Lock bushing on shaft by tightening the set screw in flange wit...

Page 3: ...ure 2 THRUST RETAINER optional equipment Install proper load bolt not provided into top of fan shaft and tighten See Figure 3 Install thrust retainer channel on top hub plate using existing hub spool...

Page 4: ...ange rests against the back of the blade clamps Push blade to the right to remove all slack Use torque wrench to tighten clamp bolts per Table 1 below Re check pitch setting Blade must be set within 0...

Page 5: ...mounted then re tighten NOTE The purpose of the seal disc is to prevent adverse air recirculation at non aerodynamic portion of the fan blade hence increasing efficiency CHECK SWEEP Measure the distan...

Page 6: ...within the clamps after the centrifugal forces have acted Check motor power consumption to be sure fan is pulling desired load CAUTION If positive pitch is set in summer to use all available motor amp...

Page 7: ...uard 42404 24 28 32 36 40 44 48 6 3 4 Lock washer EcoGuard 42405 24 28 32 36 40 44 48 7 3 4 Flat washer EcoGuard 42406 48 56 64 72 80 88 96 8 Hex Nut 3 4 10 EcoGuard 42407 24 28 32 36 40 44 48 9 Hub S...

Page 8: ...9 May 2019 HUDSON PRODUCTS CORPORATION Adjustable Pitch Fan Assembly 32 thru 33 Diameter Series 5000M HUB 13 13 9 10 11 1 2 4 5 6 7 8 14 12 3 KEY SET SCREW CAP SCREWS FURNISHED WITH BUSHING 9 10 11 T...

Page 9: ...teamflo Thermflo Tuf Edge Tuf Lite Tuf Lite II Tuf Lite III andTuf Lite IV are registered trademarks of Hudson Products Corporation 2019 Hudson Products Corp All Rights Reserved 9660 Grunwald Rd Beasl...

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