Installation Manual 5000MM
Page 2 of 9
May 2019
RECOMMENDED TOOLS
•
Long T
-
Handle Allen Wrench Set (3/16" to 3/8")
•
Medium Size Flat Head Screw Driver
•
Brass Ball Peen Hammer
•
Flat Bastard File
•
240 Grit Sand Paper
•
Anti
-
Seize Lubricant
•
WD
-
40
•
12" Crescent Wrench
•
Shop Towels
•
Exact
-
A
-
Pitch
®
Digital Protractor (P/N 62375)
•
25 ft. Measuring Tape
•
Pencil or Marker
•
Open/Box End Wrench Set (1/2"
-
1
-
1/2")
•
Socket Set for 1/2" Drive (1/2"
-
1
-
1/2")
•
Torque Wrench(s) Rated for 0
-
300 ft
-
lb.
INSTALLATION PROCEDURES
Bushing
Size
Allen
Wrench
Size
Cap
Screw
Size
Socket
Size
Torque
(ft
-
lb)
Dry
U1
3/16"
5/8"
15/16"
140
Torque Value
Cap Screw
Socket
(ft
-
lb)
Size
Size
Lubricated
Dry
5/8" NC
15/16"
100
110
3/4" NC
1
-
1/8"
125
130
1" NC
1
-
1/2"
150
160
ASSEMBLY WITH BUSHING
Clean all mating surfaces between hub, bushing and shaft. All
grease and lubricant should be removed, leaving the mating
surfaces dry.
If there is no shoulder on shaft to prevent bushing from sliding
down shaft, slide spacer/sleeve (not provided) on shaft before
bushing or use a thrust retainer (optional equipment) on top of
hub. Slide bushing and key onto shaft until flush with end of
shaft. The shaft size determines the bushing type (R2, S2, or
U1). Lock bushing on shaft by tightening the set screw in flange
with an Allen Wrench. Line up key and set hub on bushing. En-
gage the three (3) cap screws in flange of bushing into hub
spool, using a torque wrench with a socket, and tighten evenly.
Use the following table to determine the proper tools and
torque values.
ASSEMBLY WITH STRAIGHT SHAFT
(NO BUSHING)
Clean all mating surfaces between the hub and the shaft. If
there is no shoulder on shaft to prevent hub from sliding down
shaft, slide spacer/sleeve (not provided) on shaft before hub or
use a thrust retainer (optional equipment) on top of hub. Install
key in shaft. Line up key and keyway and set hub on shaft.
Tighten set screw(s) in hub.
ASSEMBLY WITH TAPERED SHAFT
(NO BUSHING REQUIRED)
Clean all mating surfaces between the hub and shaft.
Align keyways and install hub. Install retainer plate and cap
screw(s) with lock washer(s). Shaft size determines what size
cap screw is necessary. Using a torque wrench with a socket,
evenly tighten cap screw to recommended standard per table
below.
NOTE: Retaining arrangement varies with gear shaft design
.
