Huck Alcoa BobTail SF46 Instruction Manual Download Page 14

SF46 BobTail® Installation Tooling 

(HK1181)

         

                       

 Alcoa Fastening Systems & Rings

14

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ASSEMBLY PREPARATION:

(a)  Clean components In mineral spirits or other
 

solvent compatible With O-ring seals .

(b)  Clean out O-ring grooves .

(c)  Inspect components for scoring, excessive wear or 

damage .

(d)  Replace O-rings and back-up rings . Be sure that 

relative positions of the O-rings and back-up rings 
are as shown in assembly drawing . 

(e)  Service Kit part number SF20KIT contains O-Rings, 

Back-up Rings and other seals necessary for 
servicing this tool .

(f)  Smear Lubriplate 130AA on O-rings and mating 

surfaces to prevent damage to O-rings and to aid 
assembly .

ASSEMBLY PROCEDURE (TOOL HEAD ONLY)

(FIGURE 4):

1 .  Install O-ring and back-up ring in cylinder .

2 .  Install piston seal and polyseal on piston . 

Note 

orientation of polyseal .

3 .  Slide assembled piston over puller holder, and 

insert them into cylinder assembly .

4 .  Thread puller holder retainer on to puller holder, 

then back off until cap screw holes are aligned, and 

install 3 cap screws .

5 .  Install Install O-ring, back-up ring, wiper, and 

polyseal (note orientation of seals in Figure 4), on 

gland .

6 .  Apply Threadmate™  compound to threads of gland, 

and screw gland into cylinder . 

 

Note: Threadmate is available from Huck in a 

4oz. tube as part number 508517. 

7 .  Connect tool hoses to powerig hoses .

8 .  Connect tool electrical trigger plug to powerig, and  

cycle tool a few times . Observe action of tool and 

check for leaks .

9.  Disconnect tool electrical trigger plug, then tool 

hoses, from powerig .

10 .  Attach nose assembly to tool following instructions 

as described below .

ATTACHING NOSE ASSEMBLY (FIGURE 5):

Preparation: Remove retaining ring, cap screws, plug 

cover, lockscrew, and puller holder retainer .

 

1 .  Thread anvil into piston . 

2 .   a .   

For installation noses and 3/4” and 20 mm 

cutter puller

:

 

   Slide puller in from rear of cylinder, through the 

anvil, until lip on back of piston is seated  in the 

puller holder retainer .

 

b.  For cutter noses for 7/8” and larger, which 

will not fit through the puller holder:

 

  

Slide the piston through the anvil from the front 

of the tool and secure in place by screwing on 

the puller retainer .

3 .  Replace puller holder retainer, lockscrew, cap 

screws and retaining ring .

WARNING: Do not omit any seals during 

servicing,  leaks will result and personal 

injury may occur.

WARNING: Tool must be fully assembled 

with all components included.

CAUTION: Do not use TEFLON tape.

Threadmate

 is a registered trademark of Parker Intangibles LLC. 

Loctite

 is a registered trademark of Henkel Corporation, U.S.A.

LUBRIPLATE

 is a registered trademark of Fiske Brothers Refining Co.

Summary of Contents for Alcoa BobTail SF46

Page 1: ...April 15 2015 HK1181 Makers of Huck Marson Recoil Brand Fasteners Tools Accessories Instruction Manual BobTail Installation System SF46 hydraulic installation tools...

Page 2: ...SF46 BobTail Installation Tooling HK1181 Alcoa Fastening Systems Rings 2...

Page 3: ...ciple of Operation 7 Preparation for Use 7 Tool to Powerig Set up 8 Pressure Settings 8 Assembly of NPTF Threaded Components 9 Operating Instructions 9 Maintenance 10 Hydraulic Couplings 11 Optional E...

Page 4: ...downtime and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods sho...

Page 5: ...terials to prevent workpiece from ringing 3 Use hearing protection in accordance with employer s instructions and as required by occupational health and safety regulations 4 Operate and maintain tool...

Page 6: ...id such as Quintolubric HFD or equivalent Water based fluid shall NOT be used as serious damage to equipment will occur Max Operating Temp 125 F 51 7 C Max Flow Rate 2 gpm 7 57 l m Max Inlet Pull Pres...

Page 7: ...re using tool A half hour training session with qualified personnel is recommended before using Huck equipment When operating Huck installation equipment always wear approved eye protection Be sure th...

Page 8: ...to the Powerig 6 Once the system is set up turn on Powerig and install test fastener Check to be sure that the fastener is installed correctly This can be checked by using the appropriate swage gauge...

Page 9: ...ALL teeth do not engage properly jaws will be damaged Assembly of NPTF Threaded Components AIR FITTINGS 1 Apply TEFLON stick to male threads which do not have pre applied sealant per manufacturer s re...

Page 10: ...troubles At the beginning of each shift day Inspect tool and nose assembly for external damage Verify that hydraulic hose fittings couplings and electrical connections are secure Inspecthydraulichose...

Page 11: ...ck 503237 TEFLON Sealant 620012 Loctite 243 508567 Never Seez NS 160 505565 anti seize and lubricating compound LUBRIPLATE 130 AA 502723 Threadmate 4oz tube 508517 Pressure Gage T 124833CE Service Kit...

Page 12: ...hreads per manufacturer instructions 128838 Clamp Guide SECTION A A 130343 Gland NOTE 1 501162 Back up Ring 504498 O Ring 130344 Piston 130345 Puller Holder 130342 Cylinder Assembly 506124 Polyseal 13...

Page 13: ...m back of tool 3 Pull anvil off 4 Use 7 8 hex wrench to remove lockscrew from puller holder RH thread 5 Remove cap screws NPT plug cover and puller holder retainer 6 a For installation noses and 3 4 a...

Page 14: ...nder Note Threadmate is available from Huck in a 4oz tube as part number 508517 7 Connect tool hoses to powerig hoses 8 Connect tool electrical trigger plug to powerig and cycle tool a few times Obser...

Page 15: ...ay warranty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured b...

Page 16: ...coa Fastening Systems Rings a business unit of Alcoa is a leading worldwide designer and manufacturer of fastening systems and rings including specialty fasteners fluid fittings assembly components in...

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