Huck ALCOA BOBTAIL BTT25-ST Instruction Manual Download Page 5

BTT-ST family of BobTail® Hydraulic Tools

(HK1120)

Alcoa Fastening Systems

5

IV. REPETITIVE MOTION HAZARDS:

1. When using assembly power tool, the operator can experi-

ence discomfort in the hands, arms, shoulders, neck or
other parts of the body.

2. When using tool, the operator should adopt a comfortable

posture while maintaining a secure footing and avoid awk-
ward or off balanced postures.

3. The operator should change posture during extended tasks

to help avoid discomfort and fatigue.

4. If the operator experiences symptoms such as persistent or

recurring discomfort, pain, throbbing, aching, tingling,
numbness, burning sensations or stiffness, these warnings
should not be ignored. The operator should tell the
employer and consult a qualified health professional.

V. ACCESSORIES HAZARDS:

1. Disconnect tool from energy supply before changing

inserted tool or accessory.

2. Use only sizes and types of accessories and consumables

that are recommended. Do not use other types or sizes of
accessories or consumables.

VI. WORKPLACE HAZARDS:

1. Be aware of slippery surfaces caused by use of the tool

and of trip hazards caused by the air line or hydraulic
hose.

2. Proceed with caution while in unfamiliar surroundings;

there could be hidden hazards such as electricity or other
utility lines.

3. The assembly power tool is not intended for use in poten-

tially explosive environments.

4. Tool is not insulated against contact with electrical power.
5. Ensure there are no electrical cables, gas pipes, etc., which

can cause a hazard if damaged by use of the tool.

VII. NOISE HAZARDS:

1. Exposure to high noise levels can cause permanent, dis-

abling hearing loss and other problems such as tinnitus,
therefore risk assessment and the implementation of prop-
er controls is essential.

2. Appropriate controls to reduce the risk may include

actions such as damping materials to prevent workpiece
from ‘ringing’.  

3. Use hearing protection in accordance with employer’s

instructions and as required by occupational health and
safety regulations.

4. Operate and maintain tool as recommended in the instruc-

tion handbook to prevent an unnecessary increase in the
noise level.

5. Select, maintain and replace the consumable / inserted tool

as recommended to prevent an unnecessary increase in
noise.  

6. If the power tool has a silencer, always ensure that it is in

place and in good working order when the tool is being
operated. 

VIII.  VIBRATION HAZARDS:

1. Exposure to vibration can cause disabling damage to the

nerves and blood supply to the hands and arms.

2. Wear warm clothing when working in cold conditions and

keep hands warm and dry.

3. If numbness, tingling, pain or whitening of the skin in the

fingers or hands, stop using the tool, tell your employer
and consult a physician.  

4. Support the weight of the tool in a stand, tensioner or bal-

ancer in order to have a lighter grip on the tool.  

X. HYDRAULIC TOOL SAFETY INSTRUCTIONS:

1. Carry out a daily check for damaged or worn hoses or

hydraulic connections and replace if necessary.

2. Wipe all couplers clean before connecting. Failure to do so

can result in damage to the quick couplers and cause over-
heating. 

3. Ensure that couplings are clean and correctly engaged

before operation. 

4. Use only clean oil and filling equipment.
5. Power units require a free flow of air for cooling purposes

and should therefore be positioned in a well ventilated
area free from hazardous fumes.

6. Do not inspect or clean the tool while the hydraulic power

source is connected.  Accidental engagement of the tool
can cause serious injury.

WARNING: Do not exceed maximum pull or
return settings on tool.

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AFETY

AFETY

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NSTRUCTIONS

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Summary of Contents for ALCOA BOBTAIL BTT25-ST

Page 1: ...October 29 2014 HK1120 INSTRUCTION MANUAL BOBTAIL INSTALLATION SYSTEM BTT57 ST BTT57 ST BTT57R ST BTT57R ST BTT25 ST BTT25 ST BTT35 ST BTT35 ST...

Page 2: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 2...

Page 3: ...SAFETY 4 5 SPECIFICATIONS 6 PRINCIPLE OF OPERATION 7 PREPARATION FOR USE 7 OPERATING INSTRUCTIONS 8 TOOL TO POWERIG SET UP 9 PRESSURE SETTINGS 9 MAINTENANCE 10 STICKER LOCATIONS 11 WRENCHING UP OF PIP...

Page 4: ...and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods should never...

Page 5: ...rop er controls is essential 2 Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpiece from ringing 3 Use hearing protection in accordance with emplo...

Page 6: ...l NOT be used as serious damage to equipment will occur Max Operating Temp 125 F 51 7 C Max Flow Rate 2 gpm 7 6 l m Max Inlet Pull Pressure BTT57 ONLY BTT57 ONLY 9 000 psi 621 bar Max Inlet Return Pre...

Page 7: ...ning session with qualified personnel is recommended before using Huck equipment When operating Huck installation equip ment always wear approved eye protec tion Be sure there is adequate clearance fo...

Page 8: ...nect 118309 Hose Assy to the Relief Valve Tool Side 4 Connect the other end of the 118309 Hose Assy to the installation tool 5 Connect the Power Cord from the Tool to the 118309 Hose Assembly 6 Connec...

Page 9: ...move excess gap from between the sheets This permits enough pintail to emerge from collar for ALL puller teeth to engage with pintail If ALL teeth do not engage properly jaws will be damaged WARNING T...

Page 10: ...nning of each shift day Inspect tool and nose assembly for external dam age Verify that hydraulic hose fittings couplings and electrical connections are secure Inspect hydraulic hoses for damage and d...

Page 11: ...Turns 1 8 NPTF 2 2 1 4 1 4 NPTF 1 1 2 1 3 4 3 8 NPTF 1 1 2 1 3 4 Table 2 Wrenching up of Pipe Threads This tool comes labeled with important stickers that contain safety and pressure settings informat...

Page 12: ...ee Figure 8 13 A A SECTION A A Enlarged 17 See Figure 9 18 19 20 21 C C VIEW B B SECTION C C Enlarged 22 23 Apply Loctite 242 HUCK p n 505016 per manufacturer s instructions 24 25 26 4b 2d 2c 2 4a 4e...

Page 13: ...ins 128708 121890 121891 1 4a Forward Gland 128707 121878 121879 1 4b Wiper 506064 506065 506066 1 4c Back up Ring inner 501142 501144 503610 1 4d O Ring inner 506078 506079 506082 1 4e Back up Ring o...

Page 14: ...raulic Tools HK1120 Alcoa Fastening Systems 14 A A Section A A 14 15 2a 16 17 1b 4b 4c 4d 4e 4f 2c 2d 2c 1d 1c 1d 3c 3b 3c 3d 3c 3d 4a 1a 7 2 3a 6 2 5 18 9 20 5 10 8 21b 4 21c 13 12 11 19 21a 21d 21f...

Page 15: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 15...

Page 16: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 16...

Page 17: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 17...

Page 18: ...vice Kit SF32KIT DEXRON is a registered trademark of General Motors Corp Quintolubric is a registered trademark of Quaker Chemical Corp Threadmate is a registered trademark of Parker Intangibles LLC T...

Page 19: ...ninety 90 day warranty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MA...

Page 20: ...nization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with subsidiary offices in many other countries Authorized AFS distributors are also located in m...

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