Huck ALCOA BOBTAIL BTT25-ST Instruction Manual Download Page 13

BTT-ST family of BobTail® Hydraulic Tools

(HK1120)

Alcoa Fastening Systems

13

P

P

ARTS

ARTS

L

L

ISTS

ISTS

FOR

FOR

BTT25-ST, BTT35ST, & BTT57-ST

BTT25-ST, BTT35ST, & BTT57-ST

Refer to Figures 6, & 8-12 for Tool Assembly item numbers. 

Item

note

Description

BTT25-ST

Part Number

BTT35-ST

Part Number

BTT57-ST

Part Number

Qty.

1

Main Housing  Assembly contains:

128698

121981

128716

1

1a

Main Housing

128699

119018

128725

1

1b

Lockscrew

121343

121343-35

121343-57

1

1c

O-Ring

506077

506078

506079

1

1d

Back-up Ring

501138

501142

501144

2

2

Piston Assembly contains:

128694

128282

128717

1

2a

Piston

128695

128014

128727

1

2b

Pipe Plug (not shown)

507635

503703

503703

2

2c

Back-up Ring

501148

501151

502855

2

2d

O-Ring

506080

506089

506085

1

3

Rear Piston Assy contains:

128696

128281

128718

1

3a

Rear Piston

128697

128590

128726

1

3b

Polyseal

505917

505918

505919

1

3c

Back-up Ring

501108

501112

501144

3

3d

O-Ring

500814

500818

500850

1

3e

O-Ring

500814

503808

500850

1

4

Forward Gland Assy contains:

128708

121890

121891

1

4a

Forward Gland

128707

121878

121879

1

4b

Wiper

506064

506065

506066

1

4c

Back-up Ring, inner

501142

501144

503610

1

4d

O-Ring, inner

506078

506079

506082

1

4e

Back-up Ring, outer

501148

501151

501155

1

4f

O-Ring, outer

506080

506089

506090

1

5

Rear Piston Shield

128706

125903

128721

1

6

Locater Button

125902

125902

125902-1

2

7

Retaining Ring

507473

507474

503448

2

8

Suspension Sleeve

128702

128430

128722

1

9

Piston Locking Screw

128701

128440

128701

1

10

Hydraulic Hose

128788

118944-2

123749-2

2

12

Male Coupler

110438

110438

110438

1

13

Female Coupler

110439

110439

110439

1

15

Trigger & Terminal Box Assy

See Figure 8

129074

129070

129075

1

17

Switch Housing Assy

See Figure 9

128745

129069

129372

1

18

Actuator Rod

128772

128397

128754

1

19

Limit Switch Rod Guide

128752

128396

128755

1

20

Spring

508308

508308

508308

1

21

Limit Switch Rod

128750

128395

128753

1

22

Adapter Plate

n/a

n/a

128751

1

23

Screw

n/a

n/a

504284

4

24

Huck Sticker

590059

590059

590059

1

25

CAUTION Keep Clear Sticker

590259

590259

590259

1

26

CAUTION Pressure Sticker

590189-5

590189-5

590189-5

1

27

Reducer Bushing

503431

503431

n/a

2

28

Tubing

n/a

504173

n/a

1

Summary of Contents for ALCOA BOBTAIL BTT25-ST

Page 1: ...October 29 2014 HK1120 INSTRUCTION MANUAL BOBTAIL INSTALLATION SYSTEM BTT57 ST BTT57 ST BTT57R ST BTT57R ST BTT25 ST BTT25 ST BTT35 ST BTT35 ST...

Page 2: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 2...

Page 3: ...SAFETY 4 5 SPECIFICATIONS 6 PRINCIPLE OF OPERATION 7 PREPARATION FOR USE 7 OPERATING INSTRUCTIONS 8 TOOL TO POWERIG SET UP 9 PRESSURE SETTINGS 9 MAINTENANCE 10 STICKER LOCATIONS 11 WRENCHING UP OF PIP...

Page 4: ...and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods should never...

Page 5: ...rop er controls is essential 2 Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpiece from ringing 3 Use hearing protection in accordance with emplo...

Page 6: ...l NOT be used as serious damage to equipment will occur Max Operating Temp 125 F 51 7 C Max Flow Rate 2 gpm 7 6 l m Max Inlet Pull Pressure BTT57 ONLY BTT57 ONLY 9 000 psi 621 bar Max Inlet Return Pre...

Page 7: ...ning session with qualified personnel is recommended before using Huck equipment When operating Huck installation equip ment always wear approved eye protec tion Be sure there is adequate clearance fo...

Page 8: ...nect 118309 Hose Assy to the Relief Valve Tool Side 4 Connect the other end of the 118309 Hose Assy to the installation tool 5 Connect the Power Cord from the Tool to the 118309 Hose Assembly 6 Connec...

Page 9: ...move excess gap from between the sheets This permits enough pintail to emerge from collar for ALL puller teeth to engage with pintail If ALL teeth do not engage properly jaws will be damaged WARNING T...

Page 10: ...nning of each shift day Inspect tool and nose assembly for external dam age Verify that hydraulic hose fittings couplings and electrical connections are secure Inspect hydraulic hoses for damage and d...

Page 11: ...Turns 1 8 NPTF 2 2 1 4 1 4 NPTF 1 1 2 1 3 4 3 8 NPTF 1 1 2 1 3 4 Table 2 Wrenching up of Pipe Threads This tool comes labeled with important stickers that contain safety and pressure settings informat...

Page 12: ...ee Figure 8 13 A A SECTION A A Enlarged 17 See Figure 9 18 19 20 21 C C VIEW B B SECTION C C Enlarged 22 23 Apply Loctite 242 HUCK p n 505016 per manufacturer s instructions 24 25 26 4b 2d 2c 2 4a 4e...

Page 13: ...ins 128708 121890 121891 1 4a Forward Gland 128707 121878 121879 1 4b Wiper 506064 506065 506066 1 4c Back up Ring inner 501142 501144 503610 1 4d O Ring inner 506078 506079 506082 1 4e Back up Ring o...

Page 14: ...raulic Tools HK1120 Alcoa Fastening Systems 14 A A Section A A 14 15 2a 16 17 1b 4b 4c 4d 4e 4f 2c 2d 2c 1d 1c 1d 3c 3b 3c 3d 3c 3d 4a 1a 7 2 3a 6 2 5 18 9 20 5 10 8 21b 4 21c 13 12 11 19 21a 21d 21f...

Page 15: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 15...

Page 16: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 16...

Page 17: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 17...

Page 18: ...vice Kit SF32KIT DEXRON is a registered trademark of General Motors Corp Quintolubric is a registered trademark of Quaker Chemical Corp Threadmate is a registered trademark of Parker Intangibles LLC T...

Page 19: ...ninety 90 day warranty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MA...

Page 20: ...nization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with subsidiary offices in many other countries Authorized AFS distributors are also located in m...

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