Huck ALCOA BOBTAIL BTT25-ST Instruction Manual Download Page 1

October 29, 2014

HK1120

I

NSTRUCTION

M

ANUAL

BOBTAIL

®

I

NSTALLATION

S

YSTEM

BTT57-ST

BTT57-ST

BTT57R-ST

BTT57R-ST

BTT25-ST

BTT25-ST

BTT35-ST

BTT35-ST

Summary of Contents for ALCOA BOBTAIL BTT25-ST

Page 1: ...October 29 2014 HK1120 INSTRUCTION MANUAL BOBTAIL INSTALLATION SYSTEM BTT57 ST BTT57 ST BTT57R ST BTT57R ST BTT25 ST BTT25 ST BTT35 ST BTT35 ST...

Page 2: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 2...

Page 3: ...SAFETY 4 5 SPECIFICATIONS 6 PRINCIPLE OF OPERATION 7 PREPARATION FOR USE 7 OPERATING INSTRUCTIONS 8 TOOL TO POWERIG SET UP 9 PRESSURE SETTINGS 9 MAINTENANCE 10 STICKER LOCATIONS 11 WRENCHING UP OF PIP...

Page 4: ...and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods should never...

Page 5: ...rop er controls is essential 2 Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpiece from ringing 3 Use hearing protection in accordance with emplo...

Page 6: ...l NOT be used as serious damage to equipment will occur Max Operating Temp 125 F 51 7 C Max Flow Rate 2 gpm 7 6 l m Max Inlet Pull Pressure BTT57 ONLY BTT57 ONLY 9 000 psi 621 bar Max Inlet Return Pre...

Page 7: ...ning session with qualified personnel is recommended before using Huck equipment When operating Huck installation equip ment always wear approved eye protec tion Be sure there is adequate clearance fo...

Page 8: ...nect 118309 Hose Assy to the Relief Valve Tool Side 4 Connect the other end of the 118309 Hose Assy to the installation tool 5 Connect the Power Cord from the Tool to the 118309 Hose Assembly 6 Connec...

Page 9: ...move excess gap from between the sheets This permits enough pintail to emerge from collar for ALL puller teeth to engage with pintail If ALL teeth do not engage properly jaws will be damaged WARNING T...

Page 10: ...nning of each shift day Inspect tool and nose assembly for external dam age Verify that hydraulic hose fittings couplings and electrical connections are secure Inspect hydraulic hoses for damage and d...

Page 11: ...Turns 1 8 NPTF 2 2 1 4 1 4 NPTF 1 1 2 1 3 4 3 8 NPTF 1 1 2 1 3 4 Table 2 Wrenching up of Pipe Threads This tool comes labeled with important stickers that contain safety and pressure settings informat...

Page 12: ...ee Figure 8 13 A A SECTION A A Enlarged 17 See Figure 9 18 19 20 21 C C VIEW B B SECTION C C Enlarged 22 23 Apply Loctite 242 HUCK p n 505016 per manufacturer s instructions 24 25 26 4b 2d 2c 2 4a 4e...

Page 13: ...ins 128708 121890 121891 1 4a Forward Gland 128707 121878 121879 1 4b Wiper 506064 506065 506066 1 4c Back up Ring inner 501142 501144 503610 1 4d O Ring inner 506078 506079 506082 1 4e Back up Ring o...

Page 14: ...raulic Tools HK1120 Alcoa Fastening Systems 14 A A Section A A 14 15 2a 16 17 1b 4b 4c 4d 4e 4f 2c 2d 2c 1d 1c 1d 3c 3b 3c 3d 3c 3d 4a 1a 7 2 3a 6 2 5 18 9 20 5 10 8 21b 4 21c 13 12 11 19 21a 21d 21f...

Page 15: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 15...

Page 16: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 16...

Page 17: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 17...

Page 18: ...vice Kit SF32KIT DEXRON is a registered trademark of General Motors Corp Quintolubric is a registered trademark of Quaker Chemical Corp Threadmate is a registered trademark of Parker Intangibles LLC T...

Page 19: ...ninety 90 day warranty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MA...

Page 20: ...nization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with subsidiary offices in many other countries Authorized AFS distributors are also located in m...

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