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© 

2008 by Huchez Treuils S.A.S.

 

Original manual

 

2

FR 

Reproduction prohibited

 

 

In order to ensure the improvement of its products, HUCHEZ reserves the right to modify the materials as 

described below and to provide them, in this case, other than described in the illustrations in this manual. 

Reproduction prohibited 

 

Contents 

1 -   Conditions of operation ................................................................... 

Erreur ! Signet non défini.

 

2 -   Safety instructions .................................................................................................................... 3 

3 -   Warranty ................................................................................................................................... 4 

4 -   Receipt of material .................................................................................................................... 5 

5 -   Mandatory regulatory inspections............................................................................................ 5 

6 -   Equipment presentation ........................................................................................................... 6 

7 -   Handling – Storage – Transport ................................................................................................ 7 

8 -   Assembly - Commissioning - Operation .................................................................................... 8 

9 -   Upkeep - Maintenance............................................................................................................ 11 

10 - Decommissioning .................................................................................................................... 13 

11 -  Specimen of the Declaration of Conformity ........................................................................... 13 

12 – Malfunctions  .......................................................................................................................... 14 

13 – Annexes .................................................................................................................................. 15 

A – Optional equipment. 

B – Spare parts. 

C – Electrical diagram 

D – Maintenance log. 

 

 

1 - Conditions of operation 

All users must carefully read the operating instructions before using the winch for the first time. These 

instructions should allow users to familiarise themselves with the winch and use it to the best of their 

abilities. The operating instructions contain important information on how to use the winch safely and 

correctly. Acting in accordance with these instructions will avoid dangers, reduce repair costs, reduce 

downtime and increase the reliability and lifespan of the winch. The instruction manual must always be 

available on sites where the winch is used. In addition to the operating instructions and the regulations 

regarding accident prevention, users must take into account the rules in force concerning occupational 

and professional safety in each country. 

 

This equipment falls under European regulations, in particular Machinery Directive 2006/42/EC. 

 

The PALANBOX winches have been designed to perform lifting operations within the limit of the 

determined load capacity. Under no circumstances should they be used to hold a load under tension, 

especially if this load is likely to increase as this could cause the cable or winch to break (barges, circus 

tents, etc.) 

 

 

 

The capacity indicated on the winch corresponds to the maximum usage capacity (M.U.C.); which 

must not be exceeded under any circumstances. 

 

UNDER NO CIRCUMSTANCES MAY THE WINCH BE USED TO LIFT PERSONNEL. 

 

Do not begin to manoeuvre the load until you have properly secured it and made sure that all 

personnel have left the danger zone. 

 

Before each use, the operator must verify that the equipment, its cable, its hook, its marking and its 

docking are in good condition. 

 

Operators must ensure that the load is properly hooked in a way that the winch, the cable and the 

load do not endanger themselves or others. 

 

The winches can be handled in ambient temperatures ranging between -10°C and +40°C. Please 

Summary of Contents for PALANBOX 160

Page 1: ...2010 by Huchez Treuils S A S Winches Mini electric winch PALANBOX 80 160 and 230 kg Instructions manual ________________________ EN 3 362 11 3...

Page 2: ...rease the reliability and lifespan of the winch The instruction manual must always be available on sites where the winch is used In addition to the operating instructions and the regulations regarding...

Page 3: ...is user manual Failure to follow these instructions increases the level of risk Only personnel authorised by the company can use the winch Before using the winch for the first time familiarise yoursel...

Page 4: ...nds clothes etc in contact with moving parts especially at the cable winding and unwinding points repair clean control or check the winch while the input power supply is not turned off use parts not s...

Page 5: ...f any irregularity report any reservations Verify that the winch is the one which you ordered 5 Mandatory regulatory inspections The equipment has been designed to be tested under dynamic testing at a...

Page 6: ...cle 3d Assembly and installation examination article 5 II equipment installed according to the instructions Examination of the state of conservation article 9 material kept in good condition without a...

Page 7: ...m min 30 m 5 mm 1200 W 6 A 220 V 24 kg 50 Hz 230 kg 14 m min 24 m 5 mm 1200 W 65 A 220 V 24 kg Working coefficient 25 150 starts hour 63 load 6 4 Operation When the motor is electrically powered the...

Page 8: ...tension of the power supply is 220 volts Very important The winch will only give full power if its motor is supplied by a suitable section of cable A disconnector must be placed no more than 10 m fro...

Page 9: ...25 meters of 5 mm cable for the 230 kg model Very important safety regulations require that 5 turns of the cable be left on the drum at all times In order to comply with the legislation the cable s d...

Page 10: ...rame as shown A distance S between the limit switch fork and the cover is suggested below Model PALANBOX 80 PALANBOX 160 PALANBOX 230 Distance 80 100 mm 70 90 mm 70 90 mm 8 8 Braking The braking syste...

Page 11: ...regularly depending on use For normal use it is recommended that they are lubricated once a year Quality of grease Quantity NLGI N0 0 80 160 230 Caltex Multifak Ep Cosmogear SP460 100 cc 250 cc 250 cc...

Page 12: ...ETHODS CLASSIFICATION OF CONTROLS Daily REGULARLY 3 month s or 20 hours 1 year 3 years or 250 hours 1 BRAKE Operation Wear and tear of linings and pads Breakage or slip of spring Visual Dismantling Di...

Page 13: ...on prohibited 10 Decommissioning When the equipment is in a state of disrepair likely to cause danger the user is obliged to ensure that this equipment is disposed of namely by decommissioning or poss...

Page 14: ...ck or Replace the carbon brush The winch lifts the load but cannot lower it Deformation of the spring plate bottom of the limit switch Adjust or set the limit switch Burned out diode Replace the diode...

Page 15: ...Disassemble the winch and clean the carbon powder Burned out motor Replace motor Circuit board damaged due to winding of the cable Replace the circuit board The winch fails to lift the nominal load Ov...

Page 16: ...nal manual 16FR Reproduction prohibited A Optional equipment Jib crane consult us Offering a 180 rotation this removable and light accessory is the essential complement for the PALANBOX with its use o...

Page 17: ...2008 by Huchez Treuils S A S Original manual 17FR Reproduction prohibited B Spare parts PALANBOX 80 kg...

Page 18: ...der 880472 1 9 Carbon brush 110 240 V 880473 2 10 Limit switch 880474 1 11 Cable 880449 1 12 Counterweight hooks 880475 1 13 Stator 220 230 240V 880971 1 14 Fan cover 881500 1 15 Rotor 20 230 240V 880...

Page 19: ...2008 by Huchez Treuils S A S Original manual 19FR Reproduction prohibited PALANBOX 160 kg...

Page 20: ...holder 880472 1 10 Carbon brush 110 240 V 880473 2 11 Limit switch 880503 1 12 Cable 880504 1 13 Counterweight hooks 880505 1 14 Stator 220 230V 880973 1 15 Fan cover 881500 1 16 Rotor 220 230V 88051...

Page 21: ...2008 by Huchez Treuils S A S Original manual 21FR Reproduction prohibited PALANBOX 230 kg...

Page 22: ...holder 880472 1 10 Carbon brush 110 240 V 880473 2 11 Limit switch 880503 1 12 Cable 881419 1 13 Counterweight hooks 880505 1 14 Stator 220 230V 880973 1 15 Fan cover 881500 1 16 Rotor 220 230V 88051...

Page 23: ...ohibited C Electrical diagram SOCKET Emergency stop WHITE WHITE UPWARD DOWNWARD BROWN RED BROWN YELLOW BLUE CONTROL BOX RED BLACK BROWN BLUE GREY YELLOW RED BLACK BROWN BLUE GREY YELLOW LIMIT SWITCH M...

Page 24: ...z Treuils S A S Original manual 24FR Reproduction prohibited D Maintenance log The maintenance log for HUCHEZ hoisting winches can be downloaded from our website www huchez com under the heading After...

Page 25: ...2010 by Huchez Treuils S A S Original manual 25FR Reproduction prohibited...

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