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EN - ENGLISH – 01/2020 

 

Translation of original instructions

 

6

EN 

Reproduction is prohibited

 

CAUTION 

 

If the motor stalls, do not continue to apply power to the winch. Electric winches are 
designed and manufactured for intermittent use. They should not be used for 
continuous usage applications. 

 

Never disengage the clutch while the winch is loaded. 

 

Use the safety strap when handling the hook to wind or unwind the cable. 

 

 

 

06

 EQUIPMENT INFORMATION

 

 
 

6.1. General information 

This winch is a powerful machine which must be handled with extreme caution with attention paid 
to all cautions and warnings indicated in this manual. It is important that you understand its 
specifications and the basics of how it works so that you can use it safely and with complete 
confidence whenever you need to.  

Below, you will find a list of the winch’s components and their functions. We recommend that you 
practice using the winch before finding yourself in a situation where you need to use it. 

1.  This 

winch

 is designed for maximum pull strength with a single layer of cable wound around 

the winch drum (the first layer). 

2.  The 

motor

 is fed by a 12 or 24-volt battery which powers the gear mechanism that spins the 

drum and winds the cable. Before use, ensure the winch is connected to the correct supply 
voltage. 

3.  The winch 

drum

 is the cylinder around which the cable is wound. It can unwind or rewind the 

cable, depending on which button is pressed on the remote control. 

4.  The winch may be equipped with a 

cable

 (galvanised steel aircraft cable), which is specifically 

designed for a rated pulling load  of 9072 kg. The cable is wound around the drum from the 
bottom through the roller fairlead and has a loop at the end to allow the hook to be attached. 

5.  When the winch is used at an angle, the 

roller fairlead

 guides the cable onto the drum. This 

minimises damage to the cable caused by abrasion on the winch support or the vehicle 
bumper. 

6.  The 

gearbox 

converts the power of the motor into an extreme pulling force. 

7.  A braking action is automatically applied to the drum when the motor is stopped and the cable 

is loaded. The braking action is complemented by a 

separate mechanical brake

8. 

The clutch 

allows the operator to manually disengage ("DISENGAGE") the drum from the 

gearbox. "ENGAGE" locks the drum to the gearbox. 

9. 

Solenoid:

 Power from the vehicle battery feeds the winch motor via a sealed switch. 

Summary of Contents for EB20000

Page 1: ...FR FRAN AIS 09 2019 MANUEL D UTILISATION Translation of original instructions 1EN Reproduction is prohibited USER MANUAL ELECTRIC WINCH EB20000...

Page 2: ...EN ENGLISH 01 2020 Translation of original instructions 1EN Reproduction is prohibited...

Page 3: ...d manufactured to strict specifications This manual has been carefully produced to provide you with all the necessary information for optimal installation and use of your equipment We recommend that y...

Page 4: ...r moderate injury This symbol is also used to warn you against unsafe practices WARNING This indicates a potentially hazardous situation which if not avoided could result in death or serious injury Th...

Page 5: ...ranty shall only apply to original manufacturer parts For the duration of the warranty the seller is obliged to replace or repair any parts recognised as faulty following examination by their approved...

Page 6: ...correct direction and that it winds around the drum from the bottom and not from the top To ensure that the cable is wound correctly you should apply light tension to the cable while pressing the but...

Page 7: ...layer 2 The motor is fed by a 12 or 24 volt battery which powers the gear mechanism that spins the drum and winds the cable Before use ensure the winch is connected to the correct supply voltage 3 The...

Page 8: ...ional contact us to double the winch s pulling power or change the pulling direction without damaging the cable We recommend that you use a double line and a pulley block when pulling more than 70 of...

Page 9: ...inal instructions 8EN Reproduction is prohibited Table of cable capacity per layer Ref EB20000U12A EB20000U24A Layer Rated Force kg Cable drum capacity m 1 9072 5 6 2 7316 12 0 3 6129 20 4 5274 26 5 6...

Page 10: ...ment of the winch will ensure uniform distribution of a rated load 2 Begin by assembling the roller fairlead and the mounting plate using 2 screws M10 X 35 a washer a lock washer securing the whole wi...

Page 11: ...rent connections 6 Attach the clevis hook to the cable remove the pin from the hook connect the hook to the cable and replace the pin 7 Always use the safety strap when winding or unwinding the cable...

Page 12: ...rloading can damage the winch motor or cable For loads greater than 70 of the rated load we recommend using a double line with pulley block This will reduce the number of layers of cable on the drum t...

Page 13: ...are secure before each use Never attach the cable to itself or it may become damaged Always use a pulley block sling or an appropriate strength chain as shown in the illustrations Store the remote con...

Page 14: ...le and the winch as shown in Fig 2 Short angle pulls can be used to straighten the vehicle Long pulls should be done with the cable at a 90 angle to the winch vehicle Figure 3 When pulling a heavy loa...

Page 15: ...the drum 13 Place a blanket or jacket over the cable about 1 50 m from the hook Open the vehicle bonnet for extra protection 14 Make sure the area is clear Ensure that all other people keep a safe dis...

Page 16: ...internal lubrication is required 9 2 Cable If the cable is worn or begins to show signs that it might break it must be replaced before using the winch 1 Move the switch to the DISENGAGE position 2 Pu...

Page 17: ...disposed of by decommissioning it and where necessary dismantling it 11SPARE PARTS If you notice during maintenance tasks that certain parts of your winch need replacing only original parts from the m...

Page 18: ...Clutch not engaged Place the clutch in the ENGAGE position If the problem persists the winch should be checked and repaired by a qualified technician The motor runs slowly or does not run at normal p...

Page 19: ...EN ENGLISH 01 2020 Translation of original instructions 18EN Reproduction is prohibited 13EC DECLARATION OF CONFORMITY...

Page 20: ...EN ENGLISH 01 2020 Translation of original instructions 19EN Reproduction is prohibited 14EXPLODED VIEW DRAWINGS EB20000U12A EB20000U24A...

Page 21: ...2000016 1 Screw M8 10 19 B2000017 1 Coupling 20 B2000018 1 End bearing 21 B2000019 2 Seal 22 B2000020 1 Gearbox collar 23 B2000021 1 Circlip for hole 24 B2000022 1 Bearing 25 B2000300 1 Gear carrier a...

Page 22: ...EN ENGLISH 01 2020 Translation of original instructions 21EN Reproduction is prohibited...

Page 23: ...EN ENGLISH 01 2020 Translation of original instructions 22EN Reproduction is prohibited...

Page 24: ......

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