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Mechanical Installation

9

Dual-LIte

®

 TRX

 MBC

4. Connect the AC input supply cables between the power distribution panel and the Maintenance 

Bypass input supply busbars (A-B-C or A-B-C-N terminals) and tighten the connections to the 

proper torque (see 

Table 14

). Ensure correct phase rotation!

5. Connect the UPS Input

a. For two-breaker Dual-Lite TRX MBC’s

i.

If the system is a two-input type, connect the AC input supply cables between the Dual-

Lite TRX MBC and the UPS bypass input supply busbars (A-B-C or A-B-C-N terminals) 

and between the power distribution panel and the UPS rectifier input supply busbars 

(A-B-C or A-B-C-N terminals). Tighten the connections to the proper torque. Ensure 

correct phase rotation! 

ii. If the system is a single-input type, connect the AC input supply cables between the Dual-

Lite TRX MBC and the UPS bypass input supply busbars (A-B-C or A-B-C-N terminals) 

and connect AC jumper connectors between UPS bypass input supply busbars and UPS 

rectifier input supply busbars (A-B-C terminals). Tighten the connections to the proper 

torque (see 

Table 14

). Ensure correct phase rotation!

6. Connect the system output power cables between the Dual-Lite TRX MBC output (A-B-C or A-B-

C-N terminals) and the critical load and tighten the connections to the proper torque (see 

Table 14

). Ensure correct phase rotation! 

7. Connect the control wiring from the Dual-Lite TRX MBC terminal block TB1 to the Dual-Lite 

TRX UPS Bypass Module (X9 J23 and J26). Tighten the connections to the proper torque (see 

Table 14

).

8. Replace the panels.

Notes

Refer to the Dual-Lite TRX UPS installation manual, SL-25648 for additional details about the 

Dual-Lite TRX 10-30kVA UPS. The manual is available from Dual-Lite.
The following are guidelines only and are superseded by local regulations and codes of practice where 

applicable.

• Take special care when determining the size of the neutral cable, because current circulating on 

the neutral cable may be greater than nominal current in the case of non-linear loads.

• The ground conductor should be sized according to local or NEC codes, cable lengths, type of 

protection, etc. The ground cable connecting the UPS to the main ground system must follow the 

most direct route possible.

• Consideration should be given to the use of smaller, paralleled cables for heavy currents, as a way 

to ease installation.

• In most installations, the load equipment is connected to a distribution network of individually 

protected busbars fed by the Dual-Lite TRX MBC output rather than being connected directly to 

the Dual-Lite TRX MBC itself. Where this is the case, the Dual-Lite TRX MBC output cables can 

be rated to suit the individual distribution network demands rather than being fully load-rated.

• When laying the power cables, do not form coils to avoid increasing formation of electromagnetic 

interference.

Table 1

Control wiring for Dual-Lite TRX UPS to Dual-Lite TRX MBC

From Dual-Lite TRX

UPS Bypass Module

(X9 J23 and J26)

To Dual-Lite TRX MBC

Terminal Block (TB1)

J26-15

TB1-6

J26-13

TB1-5

J26-11

TB1-4

J26-9

TB1-3

J23-3

TB1-9

J23-4

TB1-11

J23-6

TB1-12

Summary of Contents for Dual-Lite TRX MBC

Page 1: ...Dual Lite TRX MBC User Manual 10 30kVA 60Hz...

Page 2: ......

Page 3: ...orque Requirements 19 FIGURES Figure 1 Cabinet arrangement Dual Lite TRX UPS battery cabinets maintenance bypass cabinet 7 Figure 2 One line diagram single input three breaker Dual Lite TRX MBC 10 30k...

Page 4: ...13 Table 6 Dual Lite TRX MBC specifications 16 Table 7 Dimensions for Dual Lite TRX UPS with Dual Lite TRX MBC 16 Table 8 Additional weight for Dual Lite TRX 10 30kVA UPS with internal batteries 17 T...

Page 5: ...heck for voltage with both AC and DC voltmeters prior to making contact AVERTISSEMENT Le centre de gravit lev des appareils pr sente un risque de renversement lors des d placements pouvant entra ner d...

Page 6: ...NT Risque d arc ou de d charge lectrique pouvant entra ner des dommages mat riels des blessures et m me la mort Les pr cautions de s curit habituelles suffisent lorsque le syst me est en mode de fonct...

Page 7: ...diately Verify that the correct equipment is being installed The equipment supplied has an identification tag on the back of the main door reporting the type size and main calibration parameters of th...

Page 8: ...capable of supporting its weight for instance check that doorways lifts ramps etc are adequate and that there are no impassable corners or changes in the level of corridors Ensure that the cabinet wei...

Page 9: ...ent is to be located on a raised floor it should be mounted on a pedestal suitably designed to accept the equipment point loading 1 5 Cable Entry Cables can enter the Dual Lite TRX MBC from the bottom...

Page 10: ...rounding conductor should be sized according to local or NEC codes cable lengths type of protection etc The grounding cable connecting the UPS to the main ground system must follow the most direct rou...

Page 11: ...ps attached to the UPS The 600mm maintenance bypass cabinet ships separately from the UPS Dual Lite TRX UPS Dual Lite TRX UPS Dual Lite TRX UPS Maintenance Bypass Cabinet Matching Battery Cabinet Matc...

Page 12: ...o follow adequate grounding procedures can result in electric shock hazard to personnel and the risk of fire should a ground fault occur AVERTISSEMENT Risque de d charge lectrique pouvant entra ner de...

Page 13: ...e X9 J23 and J26 Tighten the connections to the proper torque see Table 14 8 Replace the panels Notes Refer to the Dual Lite TRX UPS installation manual SL 25648 for additional details about the Dual...

Page 14: ...and bypass must share the same single source 3 A neutral is required from the system AC input source A full capacity neutral conductor is recommended Grounding conductors are recommended 4 Bypass and...

Page 15: ...VA system Dual Lite TRX MBC Breaker Configuration Configured Breaker 3 BIB MBB MIB Table 3 Terminal block details 200mm Dual Lite TRX MBC three breakers 10 30kVA system Terminal Block Single Input Sys...

Page 16: ...Top and bottom cable entry available through removable access plates Remove punch to suit conduit size and replace 5 Unit bottom is structurally adequate for forklift handling 6 Control wiring and pow...

Page 17: ...0kVA system Terminal Block Single Input System TB2 Input TB3 Output NOTES 1 All dimensions are in inches mm 2 Control wiring and power wiring must be run in separate conduits 3 All wiring is to be in...

Page 18: ...ng 703 704 706 8 Shown is typical for a four breaker configuration Also available a two breaker configuration MIB MBB and a three breaker configuration BIB MIB MBB MBB See Note 6 Customer Feed Output...

Page 19: ...stallation Drawings 15 Dual LIte TRX MBC Figure 8 Solenoid key release unit 200mm Dual Lite TRX MBC K0 K1 K2 TB1 Fuseblock for SKRU Solenoid key release unit is mounted between the BIB and MBB breaker...

Page 20: ...ree of Protection for UPS Enclosure IP 20 with and without front door open Standards and Conformities UL1778 5th Edition CSA 22 2 107 3 14 ISTA Procedure 1H WEEE Minimum Clearance Top in mm 24 610 Min...

Page 21: ...ut Bypass and AC output Recommended cable sizes are suitable for operation at a maximum temperature of 104 F 40 C Table 10 Dual Lite TRX MBC input currents single input main Voltage 3 Ph 60 Hz MBC Rat...

Page 22: ...kcmil 54179 60160 350kcmil 256 30695 112 400kcmil 256 30695 1403 500kcmil 256 30695 339 Table 13 Recommended lug sizes Compression Type M12 1 2 bolt Cable Size T B Copper Two Hole T B Aluminum Two Hol...

Page 23: ...e these values unless the equipment is labeled otherwise Table 14 Busbar torque for power wiring Bolt Shaft Size Torque Lb in Nm 3 8 M10 192 22 1 2 M12 428 48 Table 15 Terminal block torque with compr...

Page 24: ...DL 25652_REV0_02 16 Dual Lite TRX MBC User Manual 10 30kVA 60Hz...

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