HUAYUAN LG-125HA Manual Instruction Download Page 4

Always wear safety glasses with side shields when being in a welding area.

 

 

The welding cables should be as close to the welding area as possible, and the short, the better. Avoid 

welding cables going through the building framework, lifting chains, AC or DC cables of other welding machines 
and appliances. The welding current is strong enough to damage them while having short circuit with them.

 

5 Cylinder

: Damage of it might cause explosion.

 

 

Make sure that the gas in the storage cylinder is qualified for welding, and the 

decompression flow-meter, the adapter and the pipe are all in good condition. 

 

Make sure that the installation of cylinder is by the wall and bundled tightly by a chain. 

 

Be sure to put the cylinder in the working space with no crash or shake, and far from welding area. 

 

It is forbidden to touch cylinder with the welding clamp or the work cables. 

 

Avoid facing the cylinder while installing the decompression flow-meter or the gasometer. 

 

When not working, please tighten the valve. 

6 Power

: (For electrically powered welding and cutting equipment) Turn off input power before 

installation, maintenances and repair, so that avoid accident. 

 

HUAYUAN welding equipment is Ι class safeguard equipment; please install the equipment 

in accordance with the manufacturer’s recommendations by specific persons. 

 

Ground the equipment perfectly in accordance with the manufacturer’s recommendations. 

7 Power

:(For engine driven welding and cutting equipment) 

 

Work in ventilated place or outdoors. 

 

Do not add fuel near to fire or during engine starting or welding. When not working, add fuel 

after engine is cooling down; otherwise, the evaporation of hot fuel would result in dangers. Do 
not splash fuel out of the fuel tank, and do not start the engine until complete evaporation of the 
outside fuel. 

 

Make sure that all the safeguard equipment, machine cover and devices are all in a good 

condition. Be sure that arms, clothes and all the tools do not touch all the moving and rotating 
components including V belt, gear and fan etc. 

 

Sometimes having to dismantle some parts of the device during maintenance, but must keep 

safety awareness strongly every time.  

 

Do not put your hand close to fans and do not move the brake handle while operating. 

 

Please remove the connection between the engine and the welding equipment to avoid sudden starting 

during maintenance. 

 

When engine is hot, it is forbidden to open the airtight cover of the radiator water tank to avoid hurt by the 

hot vapor. 

8 Electromagnetic

: Welding current going though any area can generate electromagnetic, as well as the 

welding equipment itself. 

 

Electromagnetic would affect cardiac pacemaker, the cardiac pacemaker users should 

consult one’s doctor first. 

 

The effect of electromagnetic to one’s health is not confirmed, so it might have some negative effect to 

one’s health. 

 

Welders may use following method to reduce the hazardous of electromagnetic: 

a. Bundle the cable connected to the work piece and the welding cable together. 

b. Do not enwind partially or entirely your body with the cable. 

c. Do not place yourself between the welding cable and the ground (work piece) cable, if the welding cable is by your 

left side, then the ground cable should be by your left side too. 

d. The Welding cable and the ground cable are as short as possible. 

e. Do not work near to the welding power source. 

9 Lift Equipment

: carton or wooden boxes package the welding machines supplied by HUAYUAN. 

There is no lifting equipment in its wrapper. Users can move it to the prospective area by a fork-lift 
truck, and then open the box. 

 

If having rings, the machine can be transited using rings. While HUAYUAN Welding Machine 

Manufacture reminds users, there is possible risk to damage the welding machine. It is better to 
push the welding machine moving in use of its rollers unless special situations. 

Summary of Contents for LG-125HA

Page 1: ...LG 125HA PLASMA CUTTING MACHINE MANUAL INSTRUCTION PLEASE READ IT CAREFULLY BEFORE OPERATION...

Page 2: ...3 The shield rank of this series of cutter is IP21S so working in rain is not suitable 4 The cutter has external static characteristic with rated duty cycle 100 which means the machine can work contin...

Page 3: ...ck 2 Arc Use an arc welding mask to protect your eyes and skin from sparks and the rays of the arc pay special attention to the filter glass which must be conformable to the national standard Use clot...

Page 4: ...safeguard equipment machine cover and devices are all in a good condition Be sure that arms clothes and all the tools do not touch all the moving and rotating components including V belt gear and fan...

Page 5: ...emind people passing by at any moment Do not move the hoist too fast 10 Noise HUAYUAN Welding Machine Manufacture reminds users Noise beyond the limit over 80 db can cause injury to vision heart and a...

Page 6: ...3 Static External Characteristic Curve Figure 1 3 4 Panel and functions 4 5 System constitute 5 5 1 Some Necessary Equipment Of Cutting 5 5 2 The cutting system connection please see the figure 3 5 6...

Page 7: ...atic machine cutting Stable cutting current immunity to the voltage fluctuation 100 rated duty cycle which ensures the machine can work at the maximum current without stopping Protection function of o...

Page 8: ...f dust corrosive gas and inflammables and explosives Do not use it in open air and rain 2 Required air relative humidity should 90 at 20 40 50 at 40 3 Environment temperature range should be at 10 40...

Page 9: ...maximum cutting capacity low carbon steel mm 38 300mm min Insulation grade F Cooling mode Air cooling Protection grade IP21S Dimension L W H mm 670 320 600 Power source net weight kg 49 3 2 Plasma gas...

Page 10: ...witch when pressed on gas checking the gas valve open to check the gas flow when pressed on cutting the valved will be controlled automatically 9 Cutting mode switch when pressed on cutting it cuts me...

Page 11: ...ntrolled by one group of switches 19 The protection grounding terminal to connect the protection grounding cables 5 System constitute LG 125HA is constituted by one LG 125HA plasma power source and a...

Page 12: ...onal area of copper grounding cable mm 2 4 6 The air break capacity A 63 The fuse capacity A 80 7 The installation of power supply cable Firstly cut off the power then connect the power cable with the...

Page 13: ...e function of pressure regulating filter please check the figure 5 Figure 5 The pressed air must accord with the requirement as in of 2 connect the air hose with the inlet valve on plasma The operatio...

Page 14: ...ator lights on panel only if same as the below table the machine can cut Indicator light Power Gas pressure Overload Input fault Status Light on Light on Light off Light off 5 Start cutting at the edg...

Page 15: ...Hall sensor HAS 100 S SP50 5 QF1 Air switch DZ47 63 3P D63 6 R5 Resistance RXG7 10 50W 7 YV1 YV2 Gas valve DF2 2 3 B AC36V 8 EV1 Cooling fan 200FZY6 S 9 RP1 Potential meter B502 10 KT1 Temperature Pot...

Page 16: ...working 9 Maintenance 1 The machine should not be used or store in the sun 2 The machine should not be used or store in the wet 3 The air hole should not be covered when using 4 The cover should be o...

Page 17: ...ply voltage 4 No arc striking or arc stops when cutting the over heating indicator lights on 1 Environmental temperature is too high 2 The cooling fan is broken 3 The temperature relay is damaged 1 St...

Page 18: ...ece 1 Adjust the gas pressure 2 Adjust to a proper 2 5mm distance 11 Accessories No Choose Name Qty 1 LG 125HA power source 1 2 QFK C1arc striking ignition 1 3 General controlling cables 1 4 Cutting t...

Page 19: ...11 18 12 72 73 75 76 74 22 23 25 24 AP2 60 62 62 60 59 61 53 52 16 17 50 15 AP1 68 17 15 V 11 0V 36 V 40 41 42 R P1 5K V5 V6 13 BP1 58 57 HL3 HL2 54 55 51 63 64 13 71 C 8 C 9 27 AP4 TC 2 38 0V 41 5V L...

Page 20: ...ges in the manual instruction forgive not to inform separately Chengdu Huayuan Electric equipment Co Ltd Address Wuhou National Science Park Chengdu China Postcode 610045 Telephone 0086 28 85744098 Fa...

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