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UPS5000-E-(25 kVA-125 kVA)-FM
User Manual

3 Installation

Issue 06 (2019-12-13)

Copyright © Huawei Technologies Co., Ltd.

54

Figure 3-8

Installing the top outlet kit

Step 2

Remove the rear cover from the UPS cabinet.

Step 3

Connect the power cable and signal cable to the top outlet kit. Connect the signal cable to the
J33 terminal on the parallel board, and connect the power cable to the W and N bars.

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Summary of Contents for UPS5000-E-****-FM series

Page 1: ...UPS5000 E 25 kVA 125 kVA FM User Manual Issue 06 Date 2019 12 13 HUAWEI TECHNOLOGIES CO LTD ...

Page 2: ...tomer All or part of the products services and features described in this document may not be within the purchase scope or the usage scope Unless otherwise specified in the contract all statements information and recommendations in this document are provided AS IS without warranties guarantees or representations of any kind either express or implied The information in this document is subject to c...

Page 3: ...rs Hardware installation engineers Commissioning engineers Data configuration engineers Maintenance engineers Symbol Conventions The symbols that may be found in this document are defined as follows Symbol Description Indicates a hazard with a high level of risk which if not avoided will result in death or serious injury Indicates a hazard with a medium level of risk which if not avoided could res...

Page 4: ... Updates between document issues are cumulative Therefore the latest document issue contains all updates made in previous versions Issue 06 2019 12 13 Added SNMP descriptions to the sections about site configuration Issue 05 2019 02 15 Added the isolation protection model Issue 04 2018 12 25 Update some MDU screenshots Issue 03 2018 01 03 Added the instructions for startup over the app Issue 02 20...

Page 5: ...11 2 Overview 14 2 1 Model Description 14 2 2 Working Principle 15 2 2 1 Conceptual Diagram 15 2 2 2 Working Modes 15 2 2 2 1 Normal Mode 15 2 2 2 2 Bypass Mode 16 2 2 2 3 Battery Mode 17 2 2 2 4 Maintenance Bypass Mode 18 2 2 2 5 ECO Mode 19 2 3 Product Introduction 21 2 3 1 Structure 21 2 3 2 Power Module 23 2 3 3 Bypass Module 24 2 3 4 Surge Protective Module 25 2 3 5 Control Module 25 2 3 5 1 ...

Page 6: ... Installing Antiseismic Kits 62 3 2 4 2 Installing an IP21 Component 64 3 2 4 3 Connecting an Ambient T H Sensor 65 3 2 4 4 Connecting the iBAT 65 3 2 4 5 Installing a Battery Grounding Failure Detector 66 3 2 5 UPS Cable Connection Reference 66 3 2 6 Routing Cables UPS5000 E 125K FM 68 3 2 6 1 Routing Cables from the Top 68 3 2 6 2 Routing Cables from the Bottom 75 3 2 7 Routing Cables UPS5000 E ...

Page 7: ...cal Alarms Page 160 4 2 3 2 Logs Page 161 4 2 4 Config Page 161 4 2 4 1 User Management 161 4 2 4 2 Site Config Page 162 4 2 4 3 RCCMD 163 4 2 4 4 Managing the UPS by Using the NMS Complying with RFC1628 Standard 171 4 2 5 Maint Page 173 4 2 6 Protecting the Server by Using the RCCMD Software 175 4 2 6 1 Introduction to the Software 175 4 2 6 2 RCCMD Event Shutdown and Message Sending 175 4 2 6 3 ...

Page 8: ... 5 12 2 WebUI 207 6 Routine Maintenance 209 6 1 UPS Maintenance 209 6 1 1 Monthly Maintenance 209 6 1 2 Quarterly Maintenance 210 6 1 3 Annual Maintenance 210 6 2 Battery Maintenance 211 6 2 1 Precautions for Battery Maintenance 212 6 2 2 Monthly Maintenance 212 6 2 3 Quarterly Maintenance 213 6 2 4 Annual Maintenance 214 7 Troubleshooting 215 8 Technical Specifications 217 8 1 Physical Features 2...

Page 9: ...UPS5000 E 25 kVA 125 kVA FM User Manual Contents Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd viii B Optional TN C System Application 238 C Alarm List 240 D Acronyms and Abbreviations 250 ...

Page 10: ...intaining the equipment The safety instructions in this document are only supplements to local laws and regulations Huawei will not be liable for any consequences of the following circumstances Operation beyond the conditions specified in this document Installation or use in environments which are not specified in relevant international or national standards Unauthorized modifications to the produ...

Page 11: ...rface or terminal measure the contact point voltage and ensure that there is no risk of electric shock After installing the equipment remove idle packing materials such as cartons foam plastics and cable ties from the equipment area In the case of a fire immediately leave the building or the equipment area and turn on the fire alarm bell or make an emergency call Do not enter the building on fire ...

Page 12: ...s cannot be exposed to an outdoor environment for a long period of time Before operations ensure that the equipment is firmly secured to the floor or other solid objects such as a wall or an installation rack Do not use water to clean electrical components inside or outside of a cabinet Do not change the structure or installation sequence of equipment without permission Do not touch a running fan ...

Page 13: ... the sources and degree of various potential hazards in equipment installation operation maintenance Trained personnel personnel who are technically trained have required experience are aware of possible hazards on themselves in certain operations and are able to take protective measures to minimize the hazards on themselves and other people Operators operation personnel who may come in contact wi...

Page 14: ... that a distance of at least 30 mm exists between the cables and heat generating components or areas This prevents damage to the insulation layer of the cables Do not route cables behind the air intake and exhaust vents of the equipment Ensure that cables meet the VW 1 flame spread rating requirements Bind cables of the same type together When routing cables of different types ensure that they are...

Page 15: ...rements To prevent fire due to high temperature ensure that the ventilation vents or heat dissipation system are not blocked when the equipment is running Install the equipment in an area far away from liquids Do not install it under areas prone to condensation such as under water pipes and air exhaust vents or areas prone to water leakage such as air conditioner vents ventilation vents or feeder ...

Page 16: ...vant personnel Carry the operation machinery and tools properly to prevent them from falling off and causing injuries Personnel involving working at heights are not allowed to throw objects from the height to the ground or vice versa Objects should be transported by tough slings hanging baskets highline trolleys or cranes Ensure that guard rails and warning signs are set at the edges and openings ...

Page 17: ... and confirm its load bearing capacity Do not overload it Ensure that the ladder is securely positioned The recommended angle for a ladder against the floor is 75 degrees as shown in the following figure An angle rule can be used to measure the angle Ensure that the wider end of the ladder is at the bottom or protective measures have been taken at the bottom to prevent the ladder from sliding When...

Page 18: ...g heavy objects When moving the equipment by hand wear protective gloves to prevent injuries Move or lift the equipment by holding its handles or lower edges Do not hold the handles of modules such as power supply units fans and boards that are installed in the equipment because they cannot support the weight of the equipment Avoid scratching the cabinet surface or damaging cabinet components and ...

Page 19: ...re stored for more than 90 days charge them in time Otherwise the battery lifespan may be affected Install the UPS in an area far away from liquids Do not install it under areas prone to water leakage such as air conditioner vents ventilation vents or feeder windows of the equipment room Ensure that no liquid enters the UPS to prevent short circuits Ensure that there is no condensation inside the ...

Page 20: ...ty Basic Requirements Before operating batteries carefully read the safety precautions for battery handling and master the correct battery connection methods Do not expose batteries at high temperatures or around heat generating devices such as sunlight fire sources transformers and heaters Excessive heat exposure may cause the batteries to explode Do not burn batteries Otherwise the batteries may...

Page 21: ...lace and secure batteries horizontally Note the polarities when installing batteries Do not short circuit the positive and negative poles of the same battery or battery string Otherwise the battery may be short circuited Check battery connections periodically ensuring that all bolts are securely tightened When installing batteries do not place installation tools on the batteries Battery Short Circ...

Page 22: ...ions for lithium batteries are similar to those for lead acid batteries except that you also need to note the precautions described in this section There is a risk of explosion if a battery is replaced with an incorrect model A battery can be replaced only with a battery of the same or similar model recommended by the manufacturer When handling a lithium battery do not place it upside down tilt it...

Page 23: ... FM Figure 2 1 shows a UPS5000 E model number and Table 2 1 describes the model number Figure 2 1 Model number Table 2 1 Model number details No Item Description 1 Product category UPS 2 Product family 5000 3 UPS subcategory E series 4 Output capacity 125K output capacity of 125 kVA compatible with 100 kVA 75 kVA 50 kVA and 25 kVA 5 Configuration type F in full configuration 6 Configuration type M...

Page 24: ...he UPS5000 adopts intelligent control Its power module consists of a rectifier inverter and DC DC converter The UPS5000 converts inputs into pure high quality sine wave outputs by using the high frequency switching technology Figure 2 2 UPS conceptual diagram 2 2 2 Working Modes 2 2 2 1 Normal Mode In normal mode the rectifier converts AC power into DC power then the inverter converts DC power int...

Page 25: ... diagram in normal mode 2 2 2 2 Bypass Mode The UPS automatically transfers to bypass mode upon detecting power module overtemperature overload or other faults that may cause the inverter to shut down The bypass power supply is not protected by the UPS which means it may be affected by mains outage and incorrect AC voltage or frequency ...

Page 26: ...nologies Co Ltd 17 Figure 2 4 UPS conceptual diagram in bypass mode 2 2 2 3 Battery Mode If the mains input is abnormal or the rectifier becomes abnormal the UPS transfers to battery mode The power module obtains DC power from batteries and the power is converted into AC output by the inverter ...

Page 27: ...Huawei Technologies Co Ltd 18 Figure 2 5 UPS conceptual diagram in battery mode 2 2 2 4 Maintenance Bypass Mode When the UPS works in maintenance bypass mode the current flows through the maintenance bypass instead of the power module You can maintain the circuit inside the cabinet ...

Page 28: ...ured on the LCD or web user interface WebUI In ECO mode when the bypass input is within the ECO voltage and frequency ranges and other ECO power supply conditions are met the UPS works in bypass mode and the inverter is in standby state When the bypass voltage is outside the ECO voltage range the UPS transfers from bypass mode to normal mode In bypass mode or normal mode the rectifier keeps workin...

Page 29: ...al 2 Overview Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 20 Figure 2 7 UPS conceptual diagram in ECO mode Manual startup is required to ensure that the inverter is in standby state and the power flow has reached the inverter ...

Page 30: ...ogies Co Ltd 21 2 3 Product Introduction 2 3 1 Structure Figure 2 8 UPS5000 E 125K FM front view 1 Mains input switch 2 Bypass input switch 3 Surge protective module optional 4 Control module 5 Bypass module 6 Power modules 7 Monitor display module MDU 8 Output switch 9 Maintenance bypass switch ...

Page 31: ...logies Co Ltd 22 Figure 2 9 UPS5000 E 125K FM isolation protection front view 1 Cover 2 Output switch 3 Maintenance bypass switch 4 Bypass input switch 5 Mains input switch 6 Surge protective module optional 7 Control module 8 Bypass module 9 Power modules 10 Monitor display module MDU 11 Folder ...

Page 32: ... indicator 5 Ready switch 6 Output port 7 Input port Functions The power module consists of a PFC rectifier and inverter The power module performs AC DC or DC DC conversion on the mains and battery inputs and stabilizes the bus voltage The inverter converts DC inputs into AC sine wave outputs Specifications Dimensions H x W x D 86 mm x 442 mm x 620 mm Weight 21 kg Rated output capacity 25 kVA 25 k...

Page 33: ... Positioning lock 2 Battery cold start button 3 Run indicator 4 Alarm indicator 5 Fault indicator 6 Ready switch 7 Signal port 8 Input and output ports Functions The UPS is set to ECO mode and the bypass voltage is within the specified range The power module is overloaded for a period longer than the maximum allowed period Both the active and standby ECMs are abnormal ...

Page 34: ...e protective module subrack 2 Filler panel 3 SPD circuit breaker 1 4 SPD 1 5 SPD circuit breaker 2 6 SPD 2 Function The surge protective module consists of two groups of SPD circuit breakers and SPDs which provide surge protection for mains input and bypass input respectively The surge protective capacity reaches 5 kA if a surge protective module is configured Specification Features Dimensions H x...

Page 35: ...BSC port 1 4 Ready switch on ECM 1 5 Indicators for ECM 1 6 Parallel port 2 7 BSC port 2 8 Ready switch on ECM 2 9 Indicators for ECM 2 10 Dry contact card 11 Dry contacts 12 MDU port 13 RS485 port 14 Fast Ethernet FE port 15 COM2 port 16 COM1 port 17 Battery temperature sensor port 18 Optional card subrack cover Ports are protected by a security mechanism 2 3 5 2 ECM Appearance The control module...

Page 36: ...P of the ECM is being upgraded or not configured ALM Yellow Steady on The ECM has a minor alarm but it does not need to be replaced Off The ECM has no minor alarm or the DSP of the ECM is being upgraded FAULT Red Steady on The ECM has a critical alarm Off The ECM has no critical alarm or the DSP of the ECM is being upgraded Functions As a control interface for the entire system the ECM communicate...

Page 37: ...card Appearance Figure 2 16 Dry contact card Table 2 4 Ports on the dry contact card Silk Screen Description Status Initial Status BTG Port for detecting battery grounding faults Connected battery grounding fault Disconnected no battery grounding fault Disconnected 0V Port for signal ground GEN Port for detecting diesel generator D G mode Connected D G mode Disconnected non D G mode Disconnected 0...

Page 38: ... port EPO is triggered Disconnected EPO_12V 12 V EPO_NC EPO port If the normally closed NC port is disconnected from the EPO_12V port EPO is triggered Connected EPO_12V 12 V SWITCH STATUS_OUT Port for monitoring the UPS output circuit breaker Connected circuit breaker ON Disconnected circuit breaker OFF Connected SWITCH STATUS_0V Port for signal ground SWITCH STATUS_MT Port for monitoring the main...

Page 39: ...e 0 5 U high 2 3 5 4 Monitoring interface card The FE port resembles the RS485 port Follow the silk screen when connecting communications cables as if the RS485 port is mistaken for the FE port during cable connection the WebUI cannot be connected Conversely if the FE port is mistaken for the RS485 port during cable connection RS485 communication fails Dry contact signals take effect after you set...

Page 40: ...enable Sys outp breaker enable Maint breaker closed No power supplied Mains supplies power ECO mode Battery test and Batt Volt Below Thres Configure power segment settings based on backup time COM DO_2 NO COM DO_3 NO COM DO_4 NO COM DB26 MDU Provides FE RS485 I2C and CAN signals Battery temperature sensor port B_TEMP Connects to an indoor battery temperature sensor Southbound communications port 1...

Page 41: ...ption device over two wires Signal cables must be double insulated twisted cables If the cable length is 25 50 m the cross sectional area must be 0 5 1 5 mm2 RS485 cables and FE cables must be shielded cables Figure 2 18 and Figure 2 19 are recommended wiring methods for DO ports Figure 2 18 Wiring method 1 Figure 2 19 Wiring method 2 ...

Page 42: ...rview Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 33 Figure 2 20 COM1 pins Table 2 6 COM1 pin definition Pin Description 1 GND 2 N A 3 RS485 4 RS485 5 N A 6 12V_PORT Figure 2 21 COM2 pins Table 2 7 COM2 pin definition Pin Description ...

Page 43: ... 2019 12 13 Copyright Huawei Technologies Co Ltd 34 Pin Description 1 RS485 2 RS485 3 N A 4 RS485 5 RS485 6 GND 7 CANH0 8 CANL0 Figure 2 22 RS485 pins Table 2 8 RS485 pin definition Pin Description 1 RS485_T 2 RS485_T 3 N A 4 RS485_R 5 RS485_R 6 GND 7 N A 8 N A ...

Page 44: ...n 4 into one cable and then connect it to RS485 Twist cables to pin 2 and pin 5 into one cable and then connect it to RS485 2 3 6 MDU Appearance Figure 2 23 MDU 1 Status indicator 2 LCD touchscreen Table 2 9 Status indicator Status Color Meaning On Red A critical alarm has been generated and the buzzer sounds continuously Yellow A minor alarm has been generated and the buzzer buzzes at 2 Hz Green ...

Page 45: ... UPS using the app on the mobile phone to obtain the initial startup password Insert the USB flash drive import and export the configuration file export run logs and upgrade software 6 RST Restart switch for the MDU 7 SD Reserved 8 DIP switch Implements specific functions by using the DIP switch and specific buttons controls the CAN communication build out resistor in a parallel system Functions T...

Page 46: ...liminates bottleneck failures However configuration of the dual bus system is complex A 1 1 parallel system is a typical configuration You can set the number of requisite UPSs and redundant ones on the LCD or WebUI 2 4 1 Single UPS This series uses a modular design in which multiple power modules are connected in parallel to deliver a high loading capacity If a single power module is faulty the ot...

Page 47: ... systems in turn consists of one or more UPSs connected in parallel Of the two UPS systems one is a master system and the other is a slave system This design makes the dual bus system highly reliable and suitable for loads with multiple input terminals An optional static transfer switch STS can be installed to start the bus synchronization controller BSC The UPS systems work in normal mode or bypa...

Page 48: ...s and the UPS and supports overload protection short circuit protection and remote trip control Battery bus bar BBB box PDU8000 0630DCV8 B GA001 PDU8000 1250DCV8 B GA001 PDU8000 2000DCV8 B GA001 Converges the energy from multiple battery strings Surge protective module N A The surge protective module consists of two groups of surge protective circuit breakers and SPDs which provide surge protectio...

Page 49: ...batteries iBAT 2 0 N A Collects battery information such as battery status data from the downstream BIM groups through wireless communication and sends the data to the ECC and the third party network management system NMS through COM or PoE ports Cable entry cabinet N A Provide extra routing space for the UPS cabinet A cable entry is needed when the cable cross sectional area is greater than or eq...

Page 50: ...tallation If you require this optional component inform Huawei when you purchase the UPS Huawei installs it before delivery IP21 components cannot be configured when cables are routed from the top of the UPS A battery grounding failure detector cannot be configured for UPS5000 E 125K FM A cable entry cabinet and a top outlet kit cannot be configured for UPS5000 E 125K FM isolation protection ...

Page 51: ...td 42 3 Installation 3 1 Installation Preparations 3 1 1 Site 3 1 1 1 Dimensions Ensure that the floor or installation support can bear the weight of the UPS5000 batteries and battery racks The weight of batteries and battery racks depends on the UPS configuration for the site Figure 3 1 UPS dimensions unit mm ...

Page 52: ...timal operating temperatures for valve regulated lead acid batteries VRLA batteries are 20 30 C Operating temperatures higher than 30 C shorten the battery lifespan and operating temperatures lower than 20 C reduce the battery backup time 3 1 1 3 Installation Clearances Reserve the following clearances around the cabinet to facilitate operations and ventilation Reserve at least 800 mm from the fro...

Page 53: ...and meters Tools and Meters Electric pallet truck Manual pallet truck Ladder Rubber mallet Hammer drill and drill bit Φ16 Hand held electric drill Alloy hole saw Heat gun Diagonal pliers Crimping tools Wire stripper Electric hydraulic pliers Clamp meter Multimeter Cable tie Level instrument Polyvinyl chloride PVC insulation tape Cotton cloth Label Electrician s knife Electrostatic discharge ESD gl...

Page 54: ...omponent manuals Prepare tools based on site requirements 3 1 3 Preparing Power Cables The UPS can generate large leakage currents A circuit breaker that provides leakage current protection is not recommended If multiple UPSs are to be connected in parallel input and output power cables for each UPS should have the same length and specifications Table 3 2 lists the recommended cross sectional area...

Page 55: ...nal area mm2 U 4 x 10 4 x 16 4 x 35 4 x 50 4 x 70 V W N When the UPS connects to a non linear load increase the cross sectional area Battery input Nominal discharge current the current at a voltage of 384 V thirty two 12 V batteries A 69 137 206 274 342 Maximum discharge current end of discharge current of thirty two 12 V batteries namely discharge current in the case of 192 2 V battery cells and ...

Page 56: ...is less than 1 The recommended cable diameters in Table 3 2 meet the basic through current requirements Users should evaluate the line voltage loss based on the actual cable length If the voltage loss exceeds the requirements increase the cable diameter properly The cables are single or multi core 90 C soft power cables with a copper conductor Table 3 3 lists the requirements for power cable termi...

Page 57: ...0 TMD R63 FFC 3P 50 kVA Mains input circuit breaker T1N160 TMD R100 FFC 3P ABB recommended when the short circuit current where the switch is located is less than 36 kVA Bypass input circuit breaker T1N160 TMD R100 FFC 3P Downstream output circuit breaker T1N160 TMD R100 FFC 3P 75 kVA Mains input circuit breaker T1N160 TMD R160 FFC 3P Bypass input circuit breaker T1N160 TMD R160 FFC 3P Downstream ...

Page 58: ...n 3 1 4 Unpacking and Checking Context To prevent the UPS from falling over secure it to a pallet truck using ropes before moving it To prevent shocks or falls move the UPS gently After placing the UPS in the installation position unpack it and take care to prevent scratches Keep the UPS steady during unpacking To prevent dust from settling on the UPS leave the original plastic coat on until insta...

Page 59: ... 3 3 Removing binding tapes Step 4 Remove packing materials as shown in Figure 3 4 Figure 3 4 Removing packing materials Step 5 Remove the plastic bag and take out the fittings box Step 6 Check that the UPS is intact 1 Visually inspect the UPS appearance for shipping damage If it is damaged notify the carrier immediately ...

Page 60: ...fittings are missing or do not comply with the packing list record this information and contact your local Huawei office immediately Step 7 After confirming that the UPS is intact remove the front and rear L shaped brackets that secure the UPS to the pallet and secure the sliding plate to the pallet using the two M12 bolts removed before Figure 3 5 Removing the L shaped bracket ...

Page 61: ...Huawei Technologies Co Ltd 52 Figure 3 6 Securing a sliding plate Ensure that the two screws are installed reliably Otherwise the sliding plate may shift when the UPS slides down Step 8 Raise the four anchor bolts to the highest position using an adjustable wrench as shown in Figure 3 7 ...

Page 62: ...9 Push the cabinet along the sliding plate to the floor End 3 2 Installing a Single UPS 3 2 1 Optional Installing the Top Outlet Kit Context When the UPS is installed against the wall install the top outlet kit to ensure heat dissipation Procedure Step 1 Remove the top cover from the UPS cabinet and secure the top outlet kit using four M5x10 tapping screws ...

Page 63: ...chnologies Co Ltd 54 Figure 3 8 Installing the top outlet kit Step 2 Remove the rear cover from the UPS cabinet Step 3 Connect the power cable and signal cable to the top outlet kit Connect the signal cable to the J33 terminal on the parallel board and connect the power cable to the W and N bars ...

Page 64: ...e 06 2019 12 13 Copyright Huawei Technologies Co Ltd 55 Figure 3 9 Connecting the power cable and signal cable Step 4 After cables have been connected turn the fan switch to ON and install the fan cover on the top of the cabinet using four M5x10 tapping screws ...

Page 65: ...Manual 3 Installation Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 56 Figure 3 10 Installing the fan cover Step 5 Install the rear baffle plate on the rear cover of the cabinet and then install the rear cover on the cabinet ...

Page 66: ...6 2019 12 13 Copyright Huawei Technologies Co Ltd 57 Figure 3 11 Installing the rear cover End 3 2 2 Installing the Cabinet Secured Installation Step 1 Determine the position for installing the cabinet Mark mounting holes for the UPS based on the following figures ...

Page 67: ...tioning unit mm Step 2 Use a hammer drill to drill four holes for installing expansion bolts and then install four expansion bolts in the holes Figure 3 13 shows the composition of an expansion bolt and Figure 3 14 shows how to install an expansion bolt Figure 3 13 Expansion bolt composition 1 M12 bolt 2 Spring washer 3 Flat washer 4 Expansion sleeve ...

Page 68: ...a hammer drill The hole depth is 52 mm to 60 mm 2 Partially tighten the expansion bolt and vertically insert it into the hole Hit the expansion bolt using a rubber mallet until the expansion sleeve is fully inserted into the hole 3 Partially tighten the expansion bolt 4 Remove the bolt spring washer and flat washer Step 3 Move the cabinet over its castors to the installation position Step 4 Option...

Page 69: ...ual 3 Installation Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 60 Figure 3 15 Removing the rear panel Step 6 Remove the four plugs from the bottom of the cabinet two at the front and two at the rear Figure 3 16 Removing plugs ...

Page 70: ... bolts in the direction Figure 3 17 Tightening expansion bolts End Unsecured Installation Step 1 Adjust the four anchor bolts at the bottom of the UPS cabinet until all the four castors at the bottom hang in the air and the anchor bolts bear all of the cabinet weight as shown in Figure 3 18 Figure 3 18 Castors adjustment Step 2 Check the cabinet levelness using a level If the cabinet is not level ...

Page 71: ...o ensure the system is secure and balanced Install a battery rack and batteries For details see the battery installation guide delivered along with the batteries 3 2 4 Installing Optional Components 3 2 4 1 Installing Antiseismic Kits Procedure Step 1 Determine the installation positions for the antiseismic kits based on the delivered marking off template and mark mounting holes Figure 3 19 Antise...

Page 72: ...net Step 3 Reinstall the rear panel Step 4 Adjust the cabinet position so that the expansion bolt holes are aligned with the eight holes at the bottom of the cabinet Step 5 Secure the two antiseismic kits at the front and rear of the cabinet to the floor using eight M12 expansion bolts as shown in Figure 3 21 Figure 3 21 Securing the antiseismic kits to the floor End ...

Page 73: ... of the IP21 component with two long feet on the front and two short feet at the rear Refer to the front and back silk screens on the surface of the IP21 component Select the mounting holes for leveling feet based on the cabinet width onsite Figure 3 22 Installing leveling feet Step 2 Secure the IP21 component to the top of each cabinet using four M12 screws Figure 3 23 Installing the IP21 compone...

Page 74: ...he RJ11 port on the ambient T H sensor to the COM1 port on the monitoring interface card Figure 3 24 Connecting a UPS and an ambient T H sensor The ambient T H sensor can be used as a battery temperature sensor End 3 2 4 4 Connecting the iBAT Procedure Step 1 Connect the COM_OUT port on the CIM of the iBAT to the COM2 port on the monitoring interface card Figure 3 25 COM2 port End ...

Page 75: ...g Failure Detector Procedure Step 1 Install a battery grounding failure detector For the installation method see UPS Battery Grounding Failure Detector User Manual Figure 3 26 Position of a battery grounding failure detector in a UPS5000 E 125K FM isolation protection 1 Battery grounding failure detector End 3 2 5 UPS Cable Connection Reference Context ...

Page 76: ...ld be the same as that of the part of the terminal that covers the conductor Procedure Step 1 Route a cable into the cabinet and bind it to a nearby beam Step 2 Pull the cable to the copper bar to which the cable is to be connected determine the cable length and mark the cable at the position where the cable is to be cut Step 3 Pull the marked cable out of the cabinet cut the cable from the marked...

Page 77: ...ions with power on Route cables for the UPS from inside out and from bottom up The wiring diagram in this section uses cable routing by removing small covers as an example For the cable routes of cable routing by drilling holes refer to this section Procedure Step 1 Remove the filler panels from the front of the cabinet Figure 3 28 Removing filler panels Step 2 Determine the cabling mode Remove th...

Page 78: ...ng small covers from the top of the cabinet Drill holes for routing cables a Remove the small covers and beam from the top of the cabinet b Remove the large covers from the bottom of the cabinet drill holes into them based on the number of cables and cable diameters and install them at the position where the small covers were placed ...

Page 79: ...e large covers and drilling holes c Install the small covers and beam at the position where the large covers were placed at first The number of holes to be drilled is for reference only If holes are drilled for routing cables attach grommet strips on the hole edges to protect cables Step 3 Connect the ground cable as shown in Figure 3 31 ...

Page 80: ...re connecting cables Determine the actual number of ground cables based on Table 3 2 and the site requirements The following figure is for reference only Prepare the OT terminals onsite to ensure that the length of the copper wire is the same as that of the part of the OT terminal that covers the conductor Figure 3 31 Connecting the ground cable Step 4 Connect the battery cable ...

Page 81: ...sitive and negative battery strings The following figure uses a battery string consisting of 40 batteries as an example The battery neutral wire is routed from the middle of positive and negative battery strings each consisting of 20 batteries Figure 3 33 Neutral wire Step 5 Connect input power cables Dual mains a Remove the copper bars between mains and bypass input terminals as shown in Figure 3...

Page 82: ...al 3 Installation Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 73 Figure 3 34 Removing copper bars b Connect the mains input power cable Figure 3 35 Connecting the mains input power cable c Connect the bypass input power cable ...

Page 83: ... between the mains and bypass input terminals do not need to be removed and bypass input cables do not need to be connected Step 6 Connect the output power cable Figure 3 37 Connecting the output power cable Step 7 Route the signal cables for the left subrack along the left side of the cabinet and the signal cables for the right subrack along the right side of the cabinet and then bind the cables ...

Page 84: ... signal cables in Figure 3 38 are for reference only End 3 2 6 2 Routing Cables from the Bottom Scenarios Without a Cable Entry Cabinet A cable entry cabinet is not required if the cross sectional area of cables is less than or equal to 150 mm2 Route cables for the UPS from inside out and from bottom up Step 1 Remove the filler panels from the front and bottom of the cabinet ...

Page 85: ...l covers for routing cables a Remove the large covers from the bottom of the cabinet and remove the small covers and beam from the top of the cabinet b Install the small covers and beam on the position where the large covers were placed at the bottom of the cabinet based on site requirements c Install the large covers on the position where the small covers were placed at the top of the cabinet ...

Page 86: ...ll holes into the large covers for routing cables Remove the large covers from the bottom of the cabinet drill holes into them based on the number of cables and cable diameters and then reinstall them The number of holes to be drilled is for reference only If holes are drilled for routing cables attach grommet strips on the hole edges to protect cables ...

Page 87: ...nstallation Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 78 Figure 3 41 Removing the large covers and drilling holes Step 3 Connect the ground cable The ground cable is routed through the gap between inner and outer beams of the rack ...

Page 88: ...oute the battery cable and output power cable along the right side of the cabinet input power cable along the left side of the cabinet and route the cables through the gap between inner and outer beams of the rack Dual mains For dual mains remove the copper bar between mains and bypass input terminals as shown in Figure 3 34 Use routing cables by removing small covers as an example ...

Page 89: ...kVA 125 kVA FM User Manual 3 Installation Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 80 Figure 3 43 Connecting the battery cable and output power cable 1 Output power cable 2 Battery cable 3 Cable tie ...

Page 90: ... cable 3 Mains input power cable Single mains For single mains you do not need to remove the copper bar between the mains and bypass input terminals or connect the bypass input power cable Step 5 Connect and route the signal cables for the left subrack along the left side of the cabinet and the signal cables for the right subrack along the right side of the cabinet and then bind the cables to the ...

Page 91: ...signal cable The number and colors of signal cables in the figure are for reference only End Scenarios With a Cable Entry Cabinet Route cables for the UPS from inside out and from bottom up Step 1 Optional Determine the installation position for the cable entry cabinet and mark mounting holes at the installation position based on drawings ...

Page 92: ... UPS based on site requirements the cable entry cabinet is placed on the right of the UPS as an example in this section Remove the right and rear covers from the UPS cabinet and remove the front and rear covers from the cable entry cabinet Put away the removed screws and covers Step 3 Adjust the anchor bolts of the cable entry cabinet to make it flush with the UPS Step 4 Install the front and rear...

Page 93: ...re 3 47 Installing connecting kits Step 5 Optional Secure the cable entry cabinet to the installation position Step 6 Determine the cabling mode Remove small covers for routing cables Remove a certain number of small covers in the front row from the bottom of the cable entry cabinet based on the actual cable conditions ...

Page 94: ...ng small covers Drill holes into the large cover for routing cables a Remove all the front row of small covers from the bottom of the cable entry cabinet b Remove the large cover from the bottom of the cable entry cabinet drill holes into it based on site requirements and install it at the position where the small covers were placed ...

Page 95: ...ser Manual 3 Installation Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 86 Figure 3 49 Removing the large cover for routing cables Step 7 Route the ground cable and power cables from the bottom of the cable entry cabinet ...

Page 96: ... cables 1 Ground cable 2 Mains input power cable 3 Bypass input power cable 4 Output power cable 5 Battery cable Step 8 Connect and route signal cables inside the UPS Route the signal cables for the left subrack along the left side of the cabinet and the signal cables for the right subrack along the right side of the cabinet and then bind the cables to the cabinet ...

Page 97: ... install other covers at the original positions End 3 2 7 Routing Cables UPS5000 E 125k FM Isolation Protection Context Before connecting cables ensure that the switches inside the UPS the upstream input switch and battery string switch are OFF to prevent operations with power on Route cables for the UPS from inside out and from bottom up Procedure Step 1 Ensure the maintenance bypass switch is OF...

Page 98: ...tion Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 89 Figure 3 52 Removing the cable Figure 3 53 Copper bar positions 1 Battery input terminals N 2 Mains input terminals 1L1 1L3 N 3 Bypass input terminals 2L1 2L3 N 4 Output terminals U V W N ...

Page 99: ...r Manual 3 Installation Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 90 Step 2 Connect ground cable Figure 3 54 Grounding Step 3 Route power cables Dual mains Remove the copper bar between mains and bypass input terminals ...

Page 100: ...copper bars Figure 3 56 Connecting power cables Route a neutral wire from the middle of the positive and negative battery strings The following figure uses a battery string consisting of 40 batteries as an example The battery neutral wire is routed from the middle of positive and negative battery strings each consisting of 20 batteries ...

Page 101: ...utral wire Single mains For single mains the copper bar between the mains and bypass input terminals do not need to be removed and bypass input cables do not need to be connected Step 4 Route signal cables Bind cables to the cabinet Figure 3 58 Connecting signal cables The number and colors of signal cables are for reference only ...

Page 102: ...fier inverter charger and static bypass but does not disconnect the UPS mains input To power off the UPS completely open the front end input switch when triggering EPO Connect the requisite EPO switch to UPS dry contacts Figure 3 59 shows the cable connections for an NC EPO switch Figure 3 60 shows the cable connections for an NO EPO switch Figure 3 59 Cable connection for an NC EPO switch Figure ...

Page 103: ...twork management device to the RS485 port Step 2 Connect the network port on a PC to the FE port of the monitoring interface card End 3 3 Installing a Parallel System 3 3 1 Installing the UPSs Context When installing multiple cabinets install connecting kits to combine and secure the cabinets Procedure Step 1 Install the UPSs in a parallel system using the single UPS installation method Step 2 Uns...

Page 104: ...ou also need to connect parallel plates at the rear of the UPS End 3 3 2 Connecting Power Cables Procedure Step 1 Based on the site configurations select a parallel connection method to connect cables for the parallel system Figure 3 62 shows a typical conceptual diagram for a 1 1 parallel system and Figure 3 63 shows the cable connections for this system ...

Page 105: ...tallation Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 96 Figure 3 62 Conceptual diagram of a 1 1 parallel system Figure 3 63 Cable connections for a 1 1 parallel system 1 Mains input power 2 Bypass input power 3 Battery 4 Output power ...

Page 106: ...opyright Huawei Technologies Co Ltd 97 cables cables cables cables Figure 3 64 shows a typical conceptual diagram for a dual bus system consisting of two UPS systems and Figure 3 65 shows the cable connections for this system Figure 3 64 Conceptual diagram of a dual bus system ...

Page 107: ...logies Co Ltd 98 Figure 3 65 Cable connections for a dual bus system 1 Mains input power cables 2 Bypass input power cables 3 Battery cables 4 Output power cables End 3 3 3 Connecting Signal Cables Context This topic describes how to connect signal cables as a loop for four UPSs in a parallel system ...

Page 108: ...s the topology diagram for the N X parallel system and Figure 3 67 shows the cable connections for this system Figure 3 66 Topology diagram of an N X parallel system Figure 3 67 Connecting signal cables in a parallel system consisting of the N X parallel system In a dual bus system you need to connect cables to BSC ports on the UPSs Figure 3 68 shows the cable connections for a dual bus system con...

Page 109: ...cting the signal cables to each single UPS in a parallel system End 3 4 Installation Verification Table 3 6 lists check items If the check results of listed items 8 and 9 in Table 3 6 do not meet the acceptance criteria the UPS may be damaged Table 3 6 Installation checklist No Item Acceptance Criteria 01 UPS installation The UPS is securely installed and does not tilt due to vibration ...

Page 110: ...d bar and the equipment room ground bar is less than 0 1 ohm 08 AC phase sequence For a single UPS the mains input bypass input and output phase sequences are correct For a parallel system the phase sequences of each UPS must be consistent 09 Battery cables The battery strings are correctly connected to the UPS 10 Operating environment The inside and outside of the cabinet and other operating comp...

Page 111: ...e removed for routing cables after routing cables and checking cable connections use sealing putty to fill in the gap between the cables and the cabinet 2 After verifying the installation reinstall all the covers 3 Do not remove the dustproof cover before power on to prevent dust inside the UPS as shown in Figure 3 72 Figure 3 69 Positions to be checked for foreign matter UPS5000 E 125K FM ...

Page 112: ...ght Huawei Technologies Co Ltd 103 Figure 3 70 Positions to be checked for foreign matter UPS5000 E 125K FM isolation protection 1 Rear of modules 2 Cabinet top 3 Wiring terminal blocks 4 Switches Figure 3 71 Fill the holes with sealing putty 1 Paper protective film 2 Sealing putty ...

Page 113: ...UPS5000 E 25 kVA 125 kVA FM User Manual 3 Installation Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 104 Figure 3 72 Dustproof cover 1 Dustproof cover ...

Page 114: ... 4 User Interface Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 105 4 User Interface 4 1 LCD Interface 4 1 1 LCD Menu 4 1 1 1 Menu Hierarchy Figure 4 1 shows the LCD menu hierarchy Figure 4 1 Menu hierarchy 4 1 1 2 Initial Startup ...

Page 115: ...izard screen is displayed when the UPS is started for the first time or when the UPS restarts after restoring factory settings Parameters including Language Time Network Param and System Param can be set on the Settings Wizard of the MDU Figure 4 2 Settings Wizard 4 1 1 3 Main Menu The LCD screen is divided into three parts status bar alarm bar and information area Figure 4 3 numerically labels fu...

Page 116: ...Displays active alarms in a scrolling list and the number of active alarms based on severity Tap the alarm icon area to open the active alarm page 3 Information area Displays the power flow as well as key information such as load and battery information Tap the Bypass Mains Battery and Load icons to view details Table 4 2 describes the functions of common buttons Table 4 2 Functions of common butt...

Page 117: ...m Info Screen 4 1 2 1 Module Data Screen On the System Info tap the UPS picture On the Module Data screen select a module to view its running data indicates the selected module as shown in Figure 4 5 Figure 4 5 Module Data screen 4 1 2 2 Runn Info Screen On the System Info screen tap to access the Runn Info screen On this screen AC Output UPS Load Mains Input and Bypass Input can be queried as sho...

Page 118: ...n the System Info Settings Advanced Param screen if the Current equal detection is set to Enable and the number of inverter modules is greater than or equal to 2 the Mod Cur Eql Data is displayed on the Runn Info screen On the System Info Settings CIM Param Basic Param screen if the Number of battery strings is not 0 the Battery Detailed Data is displayed on the Runn Info screen ...

Page 119: ...AC Output Figure 4 8 AC Output screen Status Item Description Phase voltage V AC output phase voltage Line voltage V AC output line voltage Phase current A AC output phase current Frequency Hz AC output frequency Power factor Proportion of output active power to output apparent power UPS Load Figure 4 9 UPS Load screen ...

Page 120: ...f each phase on the UPS Load ratio Load ratio of each phase on the UPS that is proportion of actual power to rated power Crest factor Proportion of the peak value of load current to the valid value Mains Input Figure 4 10 Mains Input screen Status Item Description Phase voltage V Mains input phase voltage Line voltage V Mains input line voltage Phase current A Mains input phase current Frequency H...

Page 121: ...Bypass Input screen Status Item Description Phase voltage V Bypass input phase voltage Line voltage V Bypass input line voltage Phase current A Bypass input phase current Frequency Hz Bypass input frequency Power factor Proportion of the mains input active power to the mains input apparent power Battery Status Figure 4 12 Battery Status screen ...

Page 122: ...attery string the current is when batteries are being charged and when discharged Temperature C Battery operating temperature A battery temperature sensor is required If the sensor is not installed NA is displayed Backup time min Battery backup time estimated at the current load Remaining cap Remaining battery capacity SOH State of health Total Runtime Figure 4 13 Total Runtime screen Status Item ...

Page 123: ... the value takes 1 Environment Data Figure 4 14 Environment Data screen Status Item Description Ambient temperature C Temperature measured by the ambient temperature and humidity sensor If the sensor is not installed the temperature inside the cabinet is displayed Ambient humid Humidity measured by the ambient temperature and humidity sensor If the sensor is not installed NA is displayed Mod Cur E...

Page 124: ...d Cur Eql Data screen Battery Detailed Data Figure 4 16 shows the Battery Detailed Data screen Figure 4 16 Battery Detailed Data screen This screen details battery string data and single battery data in each battery string The N in String N Battery Data should be less than or equal to 4 Figure 4 17 shows the Batt String Data screen ...

Page 125: ...ges currents SOC and SOH of each battery string Figure 4 18 shows the String N Battery Data screen Figure 4 18 String N Battery Data screen This screen displays the temperature voltage internal resistance current SOC and SOH of a single battery in the battery string and the mapping between the CIM and BIM 4 1 2 3 Alarms Screen Tap on the System Info screen to enter the Alarms screen ...

Page 126: ...UPS5000 E 25 kVA 125 kVA FM User Manual 4 User Interface Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 117 Figure 4 19 Alarms screen Active Alarms Figure 4 20 Active Alarms screen ...

Page 127: ...ical Alarms screen Buzzer Off Two buzzer menus are available Buzzer On If this selection is enabled when a critical alarm a minor alarm or a certain warning is generated the buzzer is activated Buzzer Off If this selection is enabled the buzzer is muted If the buzzer is enabled Buzzer Off is displayed on the operation screen Figure 4 22 Buzzer Off screen ...

Page 128: ... have not logged in a login screen is displayed as shown in Figure 4 24 Figure 4 24 Login screen On the login screen select a preset user name and enter the password and tap to log in The Settings screen is displayed as shown in Figure 4 25 and Figure 4 26 If a user is not currently logged in a login screen is displayed If an incorrect password is entered five consecutive times the account will be...

Page 129: ...gies Co Ltd 120 Figure 4 25 Settings screen 1 Figure 4 26 Settings screen 2 Basic Settings Ensure the date and time is set correctly Incorrect time display in running and alarm information can cause analysis errors during maintenance or repair Set basic parameters as shown in Figure 4 27 and Figure 4 28 ...

Page 130: ...sian Swedish and Turkish The default language is English Password The preset password is 000001 The password can be changed password complexity check If the password complexity check is enabled the password must be a string of 6 20 characters and contain at least two types of characters If the password complexity check is disabled the user password must be a string of six to eight digits Communica...

Page 131: ...kVA FM User Manual 4 User Interface Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 122 Figure 4 29 Communication screen 1 Figure 4 30 Communication screen 2 Figure 4 31 Communication screen 3 IP address allocation ...

Page 132: ... is 0 Table 4 3 BitwiseAND operation example PC IP address 182 98 225 125 UPS IP address 182 98 225 112 PC IP address UPS IP address 10110110 01100010 111000 01 01111101 10110110 01100010 111000 01 01110000 Subnet mask 255 255 255 192 11111111 11111111 111111 11 11000000 11111111 11111111 111111 11 11000000 Bitwise AND operation result 10110110 01100010 111000 01 01000000 10110110 01100010 111000 ...

Page 133: ... DIP switch Otherwise communication fails BMUs A maximum of 12 BMUs can be cascaded BMU start address Use the DIP switch on the BMU to set the BMU start address to 112 Ensure that the address set on the LCD is the same as that set for the DIP switch Otherwise communication cannot be implemented Amb temp humid sensors Start addr of amb temp hum sensors An ambient temperature and humidity sensor has...

Page 134: ...own Output frequency Hz The value for the system output frequency can be 50 Hz default or 60 Hz Battery capacity Battery string capacity The value range is 5 Ah to 9999 Ah The default value is 100 Ah Number of cells Number of battery cells Each 12 V battery consists of six cells The value range is 180 to 264 The default value is 192 A cell consists of electrodes and electrolytes which is the basic...

Page 135: ... Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 126 Advanced parameters such as the system capacity and power module capacity can be set as shown in Figure 4 33 to Figure 4 36 Figure 4 33 Advanced Param screen 1 Figure 4 34 Advanced Param screen 2 ...

Page 136: ...VA FM User Manual 4 User Interface Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 127 Figure 4 35 Advanced Param screen 3 Figure 4 36 Advanced Param screen 4 Figure 4 37 Advanced Param screen 5 System capacity kVA ...

Page 137: ...nected and that BSC related hardware is properly installed Paral sys hibernate If the customer load is light set parallel hibernation to alternate modules in hibernation to prolong their service life as well as improve system efficiency Module cycle hiber period d A cycle of 1 to 100 days can be set The parameter 30 days is set by default High ambient temperature alarm threshold C Set a value for ...

Page 138: ...n By default it is set to Disable Input cur limiting Enable or disable input current limiting for the UPS to protect the D G Input cur limiting ratio Limit the input current to protect the D G The value can be 50 200 The default value is 200 Zero display with no load output If this parameter is set to Enable the output current and load ratio will be displayed as 0 in the case of zero load If this ...

Page 139: ...e case of battery undervoltage the system automatically shortens the delay for transferring to normal mode to 1 8 of the normal delay to accelerate the transfer and prevent battery overdischarge Intra rack power module start delay s can be set to a value ranging from 0 5 to 120 The preset value of Intra rack power module start delay s depends on the preset number of power modules The preset value ...

Page 140: ...s overloaded or the inverter is faulty an interruption less than 20 ms occurs when the UPS transfers from normal mode to bypass mode If Output freq track rate Hz s is fast the inverter frequency is unstable Self load output cur ratio Set the percentage of the output current to the rated output current when the UPS is in self load mode The value can be 20 100 and is 80 by default Output interruptio...

Page 141: ...ailable When the voltage level is 380 V the value range is 10 15 default 20 and 25 When the voltage level is 400 V the value range is 10 15 default and 20 When the voltage level is 415 V the value range is 10 default and 15 Minimum bypass voltage When the difference between the bypass voltage and the rated voltage exceeds the lower threshold for the bypass voltage the system determines that the by...

Page 142: ...l are allowed to change the settings When you set parameters ensure the following Chg cur limiting coef Transfer to equalized charging cur coef Dis cur 0 1C EOD Dis cur 0 3C EOD Dis cur 0 5C EOD Dis cur 1 0C EOD Battery type must meet the actual situation Currently only VRLA batt is supported Single batt float chg voltage deviation alam thres and Single batt dis voltage deviation alam thres are us...

Page 143: ...25 kVA 125 kVA FM User Manual 4 User Interface Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 134 Figure 4 42 Battery Param screen 2 Figure 4 43 Battery Param screen 3 Figure 4 44 Battery Param screen 4 ...

Page 144: ...ell by default The value is configurable in any mode Cell equalized volt V cell The battery equalized voltage value can be 2 30 2 40 V cell and is 2 35 V cell by default The value is configurable in any mode Transfer to equalized charging cur coef C10 The battery enters equalized charge state when the battery current exceeds this parameter value The value range is 0 02 0 08 and is 0 05 by default ...

Page 145: ...otal discharge capacity The value can be 10 50 and is 20 by default The value is configurable in any mode Undertemp alarm thresh C and Overtemp alarm thresh C Battery temperatures can be monitored in a timely manner If a battery overtemperature alarm is detected the charging current limit decreases to 0 03 CA Battery charging stops if a battery overtemperature protection alarm when the temperature...

Page 146: ...card is disabled its dry contact signals are disabled After a dry contact card is enabled its dry contact signals can be displayed on the LCD Disable all the dry contacts for a dry contact card that is not connected and all the dry contacts that are not used to prevent false alarms encloses a unit and encloses silk screen Specify dry contact settings on the following cards Dry contact card MUE05A ...

Page 147: ... 25 kVA 125 kVA FM User Manual 4 User Interface Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 138 Figure 4 47 Dry Contacts screen 2 Figure 4 48 Dry Contacts screen 3 Figure 4 49 Dry Contacts screen 4 ...

Page 148: ... 25 kVA 125 kVA FM User Manual 4 User Interface Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 139 Figure 4 50 Dry Contacts screen 5 Figure 4 51 Dry Contacts screen 6 Figure 4 52 Dry Contacts screen 7 ...

Page 149: ...r the port is used to detect the status of the PDU bypass input switch or system maintenance switch SPD SYSOUT Switch If the SPD SYSOUT switch is set to Enable the port has dry contact signal access How a user uses the port depends on the status of the SPD SYSOUT switch SPD SYSOUT switch function If the SPD SYSOUT switch is set to Enable this parameter is displayed on the screen Set this parameter...

Page 150: ...gnal of the output dry contact DO_4 on the MUS05A MUE07A DO_1 Corresponds to signal of the output dry contact DO_1 on the MUE07A MUE07A DO_2 Corresponds to signal of the output dry contact DO_2 on the MUE07A MUE07A DO_3 Corresponds to signal of the output dry contact DO_3 on the MUE07A MUE07A DO_4 Corresponds to signal of the output dry contact DO_4 on the MUE07A MUE07A DO_5 Corresponds to signal ...

Page 151: ...chnologies Co Ltd 142 Figure 4 53 CIM parameters On the System Info Settings CIM Param Basic Param screen if the Number of battery strings is not 0 the Battery Detailed Data is displayed on the Runn Info screen Figure 4 54 and Figure 4 55 show the Basic Param screen Figure 4 54 Basic Parameters 1 ...

Page 152: ...nected CIM should increase by 1 binary than that set for the previous CIM CIM Number of BIMs Number of BIMs managed by the CIM One CIM can support a maximum of 300 BIMs Number of battery strings The No of battery string connected to the UPS A maximum of four battery strings can be connected Batteries in a single battery string Number of batteries in a battery string A battery string contains a max...

Page 153: ...r of positive or negative Hall effect sensors in a single battery string and should be greater than or equal to 1 If the positive or negative battery string cable is too thick to be routed through the Hall effect sensor or the measurement range of the Hall effect sensor is not enough use multiple Hall effect sensors to monitor the current of one battery string The CIM supports the sum of the monit...

Page 154: ... Figure 4 58 Batt String Config 2 4 1 2 5 Maintenance Screen On the System Info screen tap to display the Maintenance screen as shown in Figure 4 59 and Figure 4 60 The Maintenance screen provides buttons such as Battery Maint USB Operations Inv ON and Inv OFF If a user is not currently logged in a dialog box will display for entering a user name and password Figure 4 59 Maintenance screen 1 ...

Page 155: ...UPS Otherwise the UPS may supply no power A proportion of battery capacity will discharge during battery maintenance This reduces the discharge time before the next charge Do not perform battery maintenance when a D G is connected Perform battery maintenance periodically to increase the battery lifespan and improve the UPS reliability Battery maintenance includes Forced Equalized Charging Shallow ...

Page 156: ... charging on batteries Shallow Dis Test Test the partial discharge capacities of batteries Capacity Test Test the full discharge capacities of batteries USB Operations The USB Operations screen provides Remove USB Upgrade Software Load Config Export Config Export Logs Export Alarms and other functions for upgrading software and downloading system data as shown in Figure 4 62 and Figure 4 63 Figure...

Page 157: ... Co Ltd 148 Figure 4 63 USB Operations screen 2 Inv ON and Inv OFF Menus Use the LCD to start and shut down the inverter Before the inverter starts the system asks for confirmation to prevent misoperations Figure 4 64 shows the Inv ON screen and Figure 4 65 shows the Inv OFF screen Figure 4 64 Inv ON screen ...

Page 158: ... professional personnel are allowed to use this function After an ECM is inserted active and standby switchover is supported only after the ECM is configured and starts working properly about 30 seconds When an ECM needs to be maintained perform active standby switchover on the ECM as shown in Figure 4 66 a dialog box will display asking for confirmation to prevent misoperations After switchover e...

Page 159: ...opyright Huawei Technologies Co Ltd 150 Figure 4 66 ECM switchover Screen Calib Menu Calibrate the screen as shown in Figure 4 67 Figure 4 67 Screen Calib screen CIM Control Reset the specified CIM and BIM and sets the BIM blinking function or measures the BIM internal resistance ...

Page 160: ... the condition for measuring internal resistance is met batteries are fully charged you can tap Measure to start measuring the internal resistance of the selected BIM in a CIM When the BIM number is 0 the whole internal resistances of the BIMs in a selected CIM can be measured NOTE The interval between two measurement operations must be greater than 10 minutes Bus Capa Life If the service life of ...

Page 161: ...n On the System Info screen tap About to view the UPS model manufacturer name monitoring version and power version as shown in Figure 4 70 To view version details tap Version Info Figure 4 70 About screen 4 1 3 System Status Screen On the main screen tap System Status On the System Status to view the mains input bypass input load and battery information as shown in Figure 4 71 ...

Page 162: ...Ltd 153 Figure 4 71 System Status Screen 4 1 4 Common Functions Screen On the main screen tap Common Functions On the Common Functions to query the AC output load and mains input information start or shut down the inverter control the buzzer and query the historical alarms Figure 4 72 Common Functions screen 1 ...

Page 163: ...Co Ltd 154 Figure 4 73 Common Functions screen 2 4 2 WebUI 4 2 1 Login Context Internet Explorer 11 is used as the example browser Procedure Step 1 Open the browser and choose Tools Internet Options Step 2 On the Advanced tab page ensure that Use TLS 1 0 Use TLS 1 1 and Use TLS 1 2 are selected and click OK ...

Page 164: ...Explorer 11 and Firefox 31 0 The preset UPS IP address is 192 168 0 10 You can set the UPS Ethernet IP address on the LCD or WebUI The value range is 1 0 0 0 223 255 255 255 Table 4 4 User description Default User Preset Password User Rights admin system administrator LCD 000001 Performs all operations on the LCD and WebUI including system running information browsing system information historical...

Page 165: ...ult data starts shuts down the inverter rectifies faults and controls the buzzer Other control and maintenance functions that may affect system operation are invisible and parameters cannot be set WEB Changeme browser browsing user WEB N A Only browses the system running information If an incorrect password is entered five consecutive times the account will be locked out for 5 minutes After a user...

Page 166: ...backup time will be inaccurate Table 4 5 Monitoring function Number Area Function 1 Running status area Displays the power flow and UPS running information 2 Menu bar Displays active alarms and real time data sets parameters sets communications information and provides control commands The Active Alarms page is displayed by default 3 Information area Displays system monitoring information 4 2 2 1 ...

Page 167: ...page details real time system running data as shown in Figure 4 77 Figure 4 77 Real time Data page 4 2 2 3 Param Settings Page Set basic parameters advanced parameters input parameters output parameters bypass parameters battery parameters and dry contacts on the Param Settings page as shown in Figure 4 78 The setting method is the same as that on the LCD For details see 4 1 2 4 Settings Screen ...

Page 168: ...er is changed from Enable to Disable the UPS will not automatically perform calibration and the UPS operation will not be affected BCB trips in case of EOD If this parameter is set to Enable the BCB will trip in case of EOD This parameter is set to Enable by default 4 2 2 4 Comm Config Page Open the Comm Config page to set communications information The settings are the same as those on the LCD in...

Page 169: ...M parameters 4 2 2 6 Control Page Open the Control page to control the system running as shown in Figure 4 81 Figure 4 81 Control page 4 2 3 Query Page 4 2 3 1 Historical Alarms Page On the homepage click the Query tab to open the Historical Alarms page for querying historical alarms based on severity generation time and clear time ...

Page 170: ...1 Figure 4 82 Historical Alarms page 4 2 3 2 Logs Page On the Logs page you can set Log to Historical logs Cap test logs or Common test logs and query or export logs Historical logs can be exported but not queried Figure 4 83 Logs Page 4 2 4 Config Page 4 2 4 1 User Management On the home page choose Config User Mgmt ...

Page 171: ... lock or unlock users and change user passwords The WebUI user name cannot exceed 10 characters and can contain only uppercase and lowercase letters digits and underscores The password contains 6 to 20 characters and at least two types of uppercase letters lowercase letters digits and underscores 4 2 4 2 Site Config Page On the home page choose Config Site Config Figure 4 85 Site Config page ...

Page 172: ...WebUI Specify Email server IP address Sender s email and User account authentication required when sending a mail and click Test to check whether the test email can be received Configure Alarm Notification Server is used to configure a server for receiving alarm emails from the monitoring system Set Email and Alarm Severity and simulate an alarm Check that the alarm email can be received Configure...

Page 173: ...ncrypted transmission set on the page of the UPS5000 monitor display module MDU must be the same as the setting on the RCCMD client SSL Encrypted Transmission is set to Enable by default as shown in Figure 4 88 If it is set to Disable the RCCMD certificate controls will not be displayed on the page as shown in Figure 4 89 If SSL Encrypted Transmission is set to Disable a message indicating there i...

Page 174: ...4 88 SSLencrypted transmission enabled by default Figure 4 89 SSLencrypted transmission disabled Event Configuration The MDU supports 17 alarm events and a maximum of 50 jobs can be added for each event as shown in Figure 4 90 Figure 4 90 shows the buttons on the Event Configuration page and Table 4 6 describes these buttons ...

Page 175: ...ll You can view all jobs of all events by clicking this button 2 Button for expanding one event You can view all jobs of the event by clicking this button 3 Button for adding one job You can add one job for the event by clicking this button 4 Button for adding one job for events Select multiple events and you can add one job for the selected events at the same time by clicking this button 5 Button...

Page 176: ...test If you click this button the job will be performed and a message showing test succeeds or fails will be displayed on the page Adding one job for one event Select one event for example Inverter on click the button for adding one job and the page for adding a job for the event is displayed When adding a job the job types to be selected are RCCMD Shutdown RCCMD Message RCCMD Execute and RCCMD TR...

Page 177: ...pecify the RCCMD client IP address port and message to be conveyed The RCCMD client will receive the message For example enter This is a test message Figure 4 93 RCCMD message RCCMD Execute Specify the RCCMD client IP address port and command to be executed For example enter SHUTDOWN and the RCCMD client will shut down the computer after receiving the command ...

Page 178: ...age to all connected RCCMD clients based on the sending mechanism If you want to define the TRAP message by yourself you can use the TRAP signal to display the UPS information For example if you enter INVOLT V the RCCMD client will receive the UPS input voltage value for example single phase 220 V three phase A 220 V B 220 V C 220 V Table 4 8 lists the signal names that can be entered Figure 4 95 ...

Page 179: ...oltage times N A INPHASES Input phases N A OUTPHASES Output phases N A When you add a job five sending methods are available The latter three methods can take effect only when the event condition is still true after the specified seconds Immediately once After the event happens the job will be sent to the RCCMD client immediately Scheduled in X seconds After the event happens the job will be sent ...

Page 180: ...D certificate RCCMD certificate key and RCCMD CA certificate can be uploaded as shown in Figure 4 96 If the RCCMD certificate or RCCMD CA certificate is not uploaded the default certificate provided by the system is used for communication After the certificate is uploaded successfully click Submit The WebUI of the MDU will restart and the uploaded certificate will be used for communication Figure ...

Page 181: ...nistrator of the MDU for access rights and add the NMS information to the NMS access list of the MDU The NMS address and access right settings are used for adding information about the NMS accessing the MDU including the NMS address access right and Trap port For details about how to add an NMS over a web browser see Figure 4 98 Figure 4 98 Setting the SNMP Trap Managing the UPS Take the UNMS II o...

Page 182: ...ologies Co Ltd 173 4 2 5 Maint Page On the homepage click the Maint tab to access the Calib Commissioning Var Upgrade and Download tabs for performing maintenance operations on the bypass module and ECM as shown in Figure 4 99 to Figure 4 103 Figure 4 99 Calib page Figure 4 100 Commissioning Var page ...

Page 183: ...UPS5000 E 25 kVA 125 kVA FM User Manual 4 User Interface Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 174 Figure 4 101 Upgrade page Figure 4 102 Download page Figure 4 103 Bus Capa Life page ...

Page 184: ... the UPS system generates an alarm executes commands on the RCCMD client Receives the message UPS alive check sent by the RCCMD client and replies with the system status Configures and saves the address and port for receiving the shutdown command and the message sending mechanism For the method of installing the RCCMD client see the manual related to the RCCMD 4 2 6 2 RCCMD Event Shutdown and Mess...

Page 185: ...e server WebUI Step 4 Configure events If you set the job type to RCCMD Message under Inverter on specify the IP address and port of the RCCMD client The port is 6003 by default If you need to modify the port modify the port on the RCCMD client at the same time to keep them the same Enter the message to be sent and set the message sending mechanism For example set it to Immediately once Step 5 On ...

Page 186: ...whether the UPS and RCCMD communicate properly the RCCMD can receive messages sent by the MDU Procedure Step 1 On the RCCMD client add the IP address of the MDU that detects heartbeat as shown in Figure 4 105 Step 2 The UPS5000 MDU supports both ways of heartbeat detection If the job configured for the MDU event is set to RCCMD TRAP the RCCMD client needs to be set to by the use of CS121 UPSMAN Tr...

Page 187: ...25 kVA 125 kVA FM User Manual 4 User Interface Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 178 Figure 4 106 Detecting heartbeat manually Figure 4 107 Detecting heartbeat manually and successfully End ...

Page 188: ...l support Before powering on the UPS ensure that the UPS has passed all check items in the section Installation Verification Before powering on the UPS ensure that all the UPS switches and upstream switch are OFF Procedure Step 1 Close the upstream bypass and mains input switches Step 2 Optional If a surge protective module is configured turn on its switch Step 3 Close the UPS bypass input switch ...

Page 189: ...ters and system parameters on the Settings Wizard screen Set system parameters with caution because the settings determine normal UPS operation Set Single Parallel after double check Incorrect setting may affect the normal UPS operation Output voltage level refers to the line voltage level Set it based on site requirements Set Output frequency correctly otherwise loads may be affected and the UPS ...

Page 190: ... tends to shorten the battery lifespan or even damages batteries Number of cells indicates the number of 2 V DC batteries in a battery string connected to the UPS If 12 V batteries are configured the number of cells equals to the number of batteries multiplied by 6 If 2 V batteries are configured the number of cells equals to the number of batteries This parameter affects the charge voltage and di...

Page 191: ...ry strings connected in parallel 192 x 1 192 300 Ah 300 Ah 600 Ah 300 Ah 12 V 40 batteries in series Three battery strings connected in parallel 40 x 6 240 300 Ah 300 Ah 300 Ah 900 Ah 300 Ah 2 V 240 batteries in series Four battery strings connected in parallel 240 x 1 240 300 Ah 300 Ah 300 Ah 300 Ah 1200 Ah Step 2 After you set parameters on the Settings Wizard screen the MDU displays the Bypass ...

Page 192: ...the UPS For online startup activate the startup password on the mobile phone app to start the UPS If the initial startup verification passes startup verification is not required afterwards After factory settings are restored re verification for startup is required Online Startup Step 1 Insert a WiFi module into the USB port on the MDU Step 2 Enable the mobile phone WLAN search for the UPS WiFi sig...

Page 193: ... be connected Select UPS5000 in this situation Link Enable the connection between the device and the WiFi network IP UPS IP address which can be obtained from the MDU Port The port number is 443 by default and can be modified If the UPS is managed using the app the port number must be set to 443 Username Password Same as the user name and password of WebUI accounts Step 5 After login tap Power on ...

Page 194: ...Technologies Co Ltd 185 Figure 5 3 Power on password activation End Offline Startup Step 1 Open the Service Expert app on the mobile phone Step 2 On the home screen of the app tap Startup to access the Set Startup screen Step 3 Set Site and Device Type as required and tap Offline Activation ...

Page 195: ...fo Maintenance Inv ON You can obtain the Bar code and Verification code from the screen as shown in the following figure Figure 5 5 Offline startup The values of the BarCode and Codes in the figure are for reference only The actual values prevail Step 5 Enter BarCode and Codes obtained from the MDU on the Offline Activation screen Tap Generate PWD to generate a startup password ...

Page 196: ...p 6 Enter the generated startup password in Figure 5 5 to start the UPS End 5 1 2 2 Non initial Startup Starting the UPS on the MDU Step 1 Choose Common Functions Inv ON You can also start the inverter by choosing System Info Maintenance Inv ON Step 2 In the displayed login screen select a user name and enter the password Step 3 In the displayed dialog box tap Yes to start the inverter End Startin...

Page 197: ...Use TLS 1 1 are selected and then click OK Figure 5 7 Setting the Internet options Step 3 In the address box of the browser enter https UPS IP address Step 4 Enter the correct user name and password and click Login Figure 5 8 Logging in to the WebUI Step 5 On the home page of the WebUI choose Monitoring Control click Inv ON and confirm the operation to start the inverter ...

Page 198: ... inverter starts the UPS works in normal mode The Bypass mode alarm disappears Procedure Step 1 After confirming that the battery strings are properly connected close the battery string input circuit breaker If there are multiple battery strings close the circuit breaker for each battery string and then the general circuit breaker between battery strings and the UPS The No battery alarm disappears...

Page 199: ...ass is not normal the UPS supplies no power Before shutting down the UPS ensure that all loads have shut down Procedure Step 1 Shut down the inverter Using the LCD a On the main screen tap Common Functions Tap Inv OFF b If no user is logged in enter a user name and password and tap on the login screen displayed If an incorrect password is entered five consecutive times the account will be locked o...

Page 200: ...user name and password and click Login to open the homepage If an incorrect password is entered three consecutive times the account will be locked out for 5 minutes c On the homepage choose Monitoring Control and click Inv OFF In the displayed dialog box click OK to shut down the inverter as shown in Figure 5 12 Figure 5 12 Shutting down the inverter Step 2 After the inverter shuts down if the byp...

Page 201: ...ing switch If there are multiple battery strings open the general switch between battery strings and the UPS and then the switch for each battery string Step 5 Open the external input power distribution switch and the UPS internal switch perform the following operations 1 Open the internal mains input switch bypass input switch output switch 2 Open the upstream UPS mains and bypass input switches ...

Page 202: ...ry string and then the general circuit breaker between battery strings and the UPS Step 3 Use a multimeter to measure the positive and negative battery string voltages at the UPS battery input terminal If the sum of the absolute voltage of the negative battery string and the voltage of the positive battery string is greater than a certain value 2 x Number of cells the batteries are connected prope...

Page 203: ...rgy saving is required In ECO mode the bypass takes priority over the inverter in supplying power If the bypass is disconnected the UPS switches to normal mode The switchover time is less than 4 ms for typical working conditions and is less than 20 ms under harsh working conditions Both a single UPS and the parallel system support the ECO mode for higher efficiency To avoid frequent transfer betwe...

Page 204: ...PS works in ECO mode is displayed on the LCD as shown in Figure 5 17 Figure 5 17 Setting ECO mode Step 4 Manually start the inverter After the inverter starts the UPS still works in bypass mode and the inverter is on standby Figure 5 18 shows the power flow displayed on the System Status screen If the bypass is not normal the inverter supplies power immediately If the inverter is not started the U...

Page 205: ...rced Equalized Charging Test Context Before a forced equalized charging test ensure that The mains input is normal Batteries are properly connected Batteries are not in the equalized charging state Procedure Step 1 On the home screen of the LCD choose System Info Maintenance Battery Maint Step 2 Tap Start next to Forced Equalized Charging to start a forced equalized charging test ...

Page 206: ...t ensure that The UPS works in normal mode with a load ratio fluctuation less than 10 The UPS generates no battery overtemperature overvoltage or overcurrent alarm No generator is connected to the UPS The mains batteries charger and discharger are normal No overload alarm is generated Automatic Shallow Discharge Test Step 1 On the home screen of the LCD choose System Info Settings Battery Settings...

Page 207: ...harge voltage reaches the warning threshold calculated in real time The load ratio fluctuation exceeds 10 An alarm is generated End 5 6 3 Capacity Test Context Before a capacity test ensure that The UPS is working in normal mode float charging or hibernation has lasted for 2 hours after the state of charge SOC reaches 100 and the load ratio fluctuation is less than 10 The UPS has generated no batt...

Page 208: ...oltage reaches the EOD voltage plus 0 01 V the test is complete The test data is used as capacity test data Save the capacity test data record with the largest discharge capacity in a month as the capacity test data for the month A maximum of recent 36 capacity test records can be saved End 5 6 4 Test Data Download 5 6 4 1 Download over the LCD Procedure Step 1 Insert a USB flash drive into the US...

Page 209: ...d 200 Figure 5 22 Downloading logs Step 4 Tap Next In the displayed dialog box tap Yes to download data Figure 5 23 Confirming the path End 5 6 4 2 Download over the WebUI Procedure Step 1 Log in to the WebUI Step 2 Choose Query Logs select logs from the Log drop down list box then click Export to export logs ...

Page 210: ...ce bypass mode the mains supplies power to the loads directly over the maintenance bypass If the mains is not normal the loads may power off Procedure Step 1 Manually transfer the UPS to bypass mode Step 2 Close the maintenance bypass switch Then the UPS transfers to maintenance bypass mode The maintenance bypass switch in the figures below is for reference only Close the maintenance bypass switch...

Page 211: ...19 12 13 Copyright Huawei Technologies Co Ltd 202 Figure 5 25 Closing the maintenance bypass switch Figure 5 26 Maint breaker closed alarm After the UPS transfers to maintenance bypass mode the Maint breaker closed and Bypass mode alarms are displayed on the LCD End ...

Page 212: ...rm list Check whether the UPS works in bypass mode by viewing the system running status diagram on the LCD or WebUI If the stopper or barrier of the maintenance bypass switch is configured reinstall the stopper or barrier on the maintenance bypass switch Step 2 Start UPS inverters End 5 9 Performing EPO After the EPO button is turned on the UPS supplies no power and the loads shut down In maintena...

Page 213: ...ear Faults In the displayed dialog box tap Yes The EPO alarm is cleared successfully On the WebUI Choose Monitoring Control System Commands and Tests and click Clear Fault The EPO alarm is cleared successfully Step 3 Check that the EPO alarm is cleared by viewing active alarms If the system bypass input is normal the UPS transfers to bypass mode Viewing active alarms on the LCD Choose System Info ...

Page 214: ...c describes how to export historical alarms Procedure Step 1 Choose Query Historical Alarms and set Severity Generated and Cleared Figure 5 28 Querying historical alarms You do not need to query logs Choose Query Logs click Export and save the file Step 2 Click Query and you can see the corresponding historical alarms Figure 5 29 Exporting historical alarms Step 3 Click Export and save the display...

Page 215: ...at the load power is stable When the system load power fluctuation is greater than the rated capacity of half a module for example the single phase load fluctuation is greater than 4 17 kVA for a 25 kVA module the UPS may enter and exit from hibernation mode repeatedly Check that the number of redundant power modules and racks are appropriate If the number is insufficient the UPS may not enter hib...

Page 216: ...ble that is no transient fluctuation results in overload which may cause the UPS to transfer to bypass mode and tap Yes Step 5 Set Module cycle hiber period d to an integer ranging from 1 to 100 The default value is 30 End 5 12 2 WebUI Procedure Step 1 On the login page enter a user name and password and click Login Step 2 Choose Monitoring Param Settings Advanced Parameters as shown in Figure 5 3...

Page 217: ...anual 5 Operations Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 208 Click Submit after you set the parameter on the WebUI Step 4 Set Module cycle hiber period d to an integer ranging from 1 to 100 The default value is 30 End ...

Page 218: ...ntact Huawei technical support Only maintenance engineers can maintain power modules and bypass modules Maintain UPSs regularly based on the following requirements Otherwise the UPSs may fail to operate properly and the service life may be shortened 6 1 1 Monthly Maintenance Table 6 1 Monthly maintenance Check Item Expected Result Troubleshooting Operating environment Ambient temperature 0 40 C Hu...

Page 219: ...using a white paper and the paper does not turn black Remove the dust especially from the air filter on the front door or replace the air filter Parameter configuration The configuration of the output voltage grade frequency number of batteries and battery capacity meets requirements Reset the parameters Status record Record the three phase load rate and output power factor If an exception occurs ...

Page 220: ...oration of some key UPS components you are advised to check the key components on a regular basis and replace them within the service life Table 6 4 Service life parameters for replaceable components and recommended replacement intervals Key Component Design Service Life Recommended Replacement Interval Power module 15 years 10 years Bypass module 15 years 10 years Fan 15 years 10 years LCD screen...

Page 221: ...e allowed to perform the maintenance tasks 6 2 2 Monthly Maintenance Table 6 5 Monthly maintenance Item Expected Result Troubleshooting Battery management alarm No battery management alarm is generated Identify the cause of an alarm based on the alarm information Battery appearance 1 The surface is clean and tidy without stains 2 The battery terminals are intact 3 Batteries are free from damage an...

Page 222: ...is less than 3 C 1 Install the temperature sensor in the correct position 2 Replace the battery temperature sensor Battery management parameter settings The settings of battery management parameters meet the requirements in the user manual Set parameters correctly Tightness of battery screws The location of the signs marked on battery terminals indicating tight connections does not change Take pho...

Page 223: ...apacity Test When the UPS is backed up discharge a battery to the undervoltage alarm threshold to refresh the capacity of the battery 1 Locate the cause when an exception is identified 2 If the fault persists contact Huawei technical support Battery connection reliability 1 Each battery terminal is connected reliably When battery strings are powered off check the reliability of each terminal in th...

Page 224: ...BCB box is configured To restore battery discharge close the battery switch in the BCB box if any first To restore battery discharge after batteries reach EOD use one of the following methods 1 Switch to another battery string Ensure that each battery has a voltage greater than the EOD voltage and 11 3 V cell 2 Restore the mains power supply to start the inverter Close the battery switch and charg...

Page 225: ...r module The charger experiences overcurrent Replace the power module The charger experiences undervoltage Check whether the configured number of batteries is correct If the value is correct but the alarm persists replace the power module The UPS works in bypass mode and does not transfer to inverter mode When the mains is normal the UPS works in bypass mode and does not transfer to inverter mode ...

Page 226: ...20 IP21 can be reached by installing IP21 components IP20 Dimensions H x W x D 2000 mm x 600 mm x 850 mm not packaged 2050 mm x 700 mm x 1200 mm packaged Product weight net weight Without redundant modules 25 kVA 250 kg 50 kVA 270 kg 75 kVA 290 kg 100 kVA 310 kg 125 kVA 330 kg Without redundant modules 25 kVA 260 kg 50 kVA 280 kg 75 kVA 300 kg 100 kVA 320 kg 125 kVA 340 kg 8 2 Internal Switch Para...

Page 227: ...ure 0 C to 40 C Storage temperature 40 C to 70 C Humidity 0 95 RH non condensing Altitude 0 1000 m When the altitude is greater than 1000 m and less than 4000 m the rated power should be derated For details see the IEC62040 3 8 4 Safety Regulations and EMC Item UPS5000 E 125K FM Safety regulations EN62040 1 2013 IEC62040 1 2013 YD T2165 2010 EMC EN62040 2 IEC62040 2 IEC61000 2 2 IEC61000 4 2 IEC61...

Page 228: ... Input voltage range Upper threshold 10 15 default 20 25 when the voltage system is 380 V AC Upper threshold 10 15 default 20 when the voltage system is 400 V AC Upper threshold 10 default 15 when the voltage system is 415 V AC Lower threshold 10 15 20 default 30 40 50 60 Input system Three phase four wire and PE Rated frequency 50 Hz 60 Hz Frequency range 6 Hz adjustable 0 5 6 Hz 2 Hz by default ...

Page 229: ...ical Specifications Item UPS5000 E 125K FM Output system Three phase four wire and PE Voltage 380 V AC 400 V AC or 415 V AC tolerance 1 line voltage Total harmonic distortion THD THDv 1 full linear load Output PF 1 Transfer time 0 ms uninterruptible transfer 20 ms interruptible transfer Output voltage unbalance Voltage unbalance 3 phase unbalance 120 2 Overload capability Inverter overload capabil...

Page 230: ... FM User Manual 8 Technical Specifications Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 221 8 9 System Electrical Specifications Item UPS5000 E 125K FM System efficiency Up to 96 ECO in a parallel system Supported ...

Page 231: ...Menu Level 4 Menu System Info Runn Info AC Output N A UPS Load N A Mains Input N A Bypass Input N A Battery Status N A Module Data N A Total Runtime N A Environment Data N A Alarms Active Alarms N A Historical Alarms N A Buzzer Off N A Clear Faults N A Settings Basic N A Communication N A Basic Param N A Advanced Param N A Input Param N A Output Param N A Bypass Param N A Battery Param N A ...

Page 232: ...USB Upgrade Software Load Config Export Config Export Logs Export E labels Export Alarms Multi brand Serviceable data Inv ON N A Inv OFF N A ECM Switchover N A Screen Calib N A Bus Capa Life N A About Model N A Manufacturer N A Monitoring Version N A Power Version N A Version Info N A Common Functions AC Output Phase voltage N A Line voltage N A Phase current N A Frequency N A Power factor N A UPS...

Page 233: ...e N A Phase current N A Frequency N A Power factor N A Inv ON N A N A Inv OFF N A N A Buzzer Off N A N A Historical Alarms N A N A System Status Bypass N A N A Mains N A N A Load N A N A Battery N A N A A 2 Menus on the WebUI Level 1 Menu Level 2 Menu Level 3 Menu Level 4 Menu Level 5 Menu Monitoring Active Alarms N A N A N A Real time Data UPS Input Phase voltage Line voltage Current Power factor...

Page 234: ... Level 3 Menu Level 4 Menu Level 5 Menu Current Power factor Frequency Output Phase voltage Line voltage Current Power factor Frequency Crest factor Load ratio Active power Apparent power Reactive power System active power System apparent power System reactive power Battery Voltage Current Bus voltage Battery temperature Backup time Remaining ...

Page 235: ... Menu Level 5 Menu capacity Environment Data Ambient temperature Ambient humidity Module Rectifier Phase voltage Line voltage Current Power factor Frequency Zero sequence current Bus voltage Battery voltage Battery current Inverter Phase voltage Line voltage Current Inductance current Output phase voltage Frequency Active power Apparent power Reactive power Power ...

Page 236: ...t frequency N A Battery capacity N A Number of cells N A Advanced Parameters System capacity N A Power module capacity N A Requisite modules N A Redundant modules N A Working mode N A BSC mode N A Paral sys hibernate N A Module cycle hiber period N A High ambient temperature alarm threshold N A Low ambient temperature alarm threshold N A Top outlet fan N A EOD restart N A EOD restart delay N A Inv...

Page 237: ...Current equal detection N A Bus Capa Life N A Altitude N A ModbusTCP encryption N A Dust Maintain Period N A Input Parameters D G mode N A D G power limiting N A D G charger power ratio N A Intra rack power module start delay N A Inter rack power module start delay N A Input adaptability N A Output Parameters Output volt adjustment N A Outp transf interrupt time N A Self load output cur ratio N A ...

Page 238: ...ng coef N A Cell float voltage N A Cell equalized volt N A Transfer to equalized charging cur coef N A Transfer to equalized charging SOC value N A Automatic equalized charging N A Forced equalized charging protection time N A Equalized charging protection interval N A Scheduled equalized charging interval N A Float volt temp comp N A Float volt temp comp coef N A Max batt dis time N A Sched shall...

Page 239: ...D N A Dis cur 0 3C EOD N A Dis cur 0 5C EOD N A Dis cur 1 0C EOD N A Intelligent hibernation N A Class 1 grid hiber time N A Class 2 grid hiber time N A Single batt float chg voltage deviation alam thres N A Single batt dis voltage deviation alam thres N A Dry Contacts MUE05A connection N A Battery ground fault N A D G connection N A BCB connection N A Battery breaker N A PDC output breaker N A PD...

Page 240: ...E07A DO_1 Action N A MUE07A DO_2 Action N A MUE07A DO_3 Action N A MUE07A DO_4 Action N A MUE07A DO_5 Action N A MUS05A DO_1 N A MUS05A DO_2 N A MUS05A DO_3 N A MUS05A DO_4 N A MUE07A DO_1 N A MUE07A DO_2 N A MUE07A DO_3 N A MUE07A DO_4 N A MUE07A DO_5 N A MUE07A DI_1 N A MUE07A DI_2 N A MUE07A DI_3 N A MUE07A DI_4 N A MUE07A DI_5 N A Comm Config System IP Settings IP Address N A Subnet Mask N A D...

Page 241: ... of ambient temperature and humidity sensors N A Ambient temperature and humidity sensors N A BMU Settings BMU start address N A BMUs N A NTC Settings NTC N A Control System Commands and Tests Inv ON N A Inv OFF N A Clear Fault N A Bypass runtime Clear N A Inv runtime Clear N A Forced equalized charging Start Stop N A Shallow discharge test Start Stop N A Capacity Test Start Stop N A CIM Control C...

Page 242: ...ssword complexity check N A Idle Timeout Logout Allowed timeout N A Site Config Time zone Time zone N A System Date and Time Date Local N A Time Local N A System Information Name N A Location N A Contact information N A SNMP SNMP version N A SNMP port N A SNMP Trap No N A Trap addr N A Trap port N A SNMP version N A User name Community N A Certificate Management Upload N A Password N A Confirm pas...

Page 243: ... Alarm Notification Email Address No N A Email N A Language N A Alarm Severity N A Scheduled Notifi N A ModbusTCP Certificate Management Upload N A Password N A Confirm password N A ModbusTCP CA Certificate Management Upload N A ModbusTCP Authentication Authentication N A New password N A Confirm password N A eUPS Certificate Management Upload N A Password N A Confirm password N A Maint Calib Bypa...

Page 244: ...ero sequence cur N A Pos batt volt N A Pos batt chg volt N A Pos batt chg cur N A Pos batt dis cur N A Neg batt volt N A Neg batt chg volt N A Neg batt chg cur N A Neg batt dis cur N A Inv ph A volt N A Inv ph B volt N A Inv ph C volt N A Ph A output volt N A Ph B output volt N A Ph C output volt N A Inv ph A cur N A Inv ph B cur N A Inv ph C cur N A Inv ph A induc cur N A Inv ph B induc cur N A I...

Page 245: ... A Rack ph B output volt N A Rack ph C output volt N A Commissioning Var Bypass BPM SW commissioning var 0 data N A BPM SW commissioning var 1 data N A BPM SW commissioning var 2 data N A BPM SW commissioning var 3 data N A BPM SW commissioning var 4 data N A BPM SW commissioning var 5 data N A Module Rec SW commissioning var 0 data N A Rec SW commissioning var 1 data N A Rec SW commissioning var ...

Page 246: ...missioning var 2 data N A Inv SW commissioning var 3 data N A Inv SW commissioning var 4 data N A Inv SW commissioning var 5 data N A ECM ECM SW commissioning var 0 data N A ECM SW commissioning var 1 data N A ECM SW commissioning var 2 data N A ECM SW commissioning var 3 data N A ECM SW commissioning var 4 data N A ECM SW commissioning var 5 data N A Upgrade Upgrade UPS Software N A N A Download ...

Page 247: ...t Huawei Technologies Co Ltd 238 B Optional TN C System Application If the TN C system is adopted short circuit the input N and PE The recommended cross sectional area for the cable is 50 mm2 The following cable connections are for reference only Figure B 1 Connecting the input N and PE UPS5000 E 125K FM ...

Page 248: ... E 25 kVA 125 kVA FM User Manual B Optional TN C System Application Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 239 Figure B 2 Connecting the input N and PE UPS5000 E 125K FM isolation protection ...

Page 249: ...s 280 V the mains input is not normal if the mains voltage is less than 272 V the sampling circuit of the power module is not normal Replace the faulty module 3 Check whether the output or battery is incorrectly grounded 0001 2 Cable connections are incorrect The mains is not normal The mains input fuse for the power module is blown 1 Check whether cables to mains are disconnected loose or incorre...

Page 250: ... voltage or cable connections with a multimeter 2 Check the voltage system and bypass voltage thresholds configured on the LCD 0010 2 The bypass frequency range is not correctly set The bypass input frequency is not normal 1 Check the bypass input voltage or cable connections with a multimeter 2 Check the bypass input frequency Check the rated frequency and frequency range configured on the LCD 00...

Page 251: ...attery overvoltage Minor The configured number of batteries is less than the actual number The battery neutral wire is not installed properly 1 Check whether battery parameters are correctly set 2 If they are correctly set certain batteries may be faulty 3 Check whether the battery neutral wire is correctly connected 0026 1 Low battery voltage Minor Battery discharge results in low battery voltage...

Page 252: ...shold The configured number of batteries is less than the actual number The actual number of batteries does not meet requirements 1 Check the battery voltage 2 Check that the configured number of batteries matches the actual number 3 Check that the actual number of batteries meets requirements 0036 2 Battery maintenance reminder Warning The time for maintenance arrives Maintain the batteries 0037 ...

Page 253: ...1 Not ready Critical The ready switch is OFF Close the ready switch 0060 4 Inverter abnormal Critical A load short circuit occurs A short circuit occurs inside the module This fault seldom occurs The output is incorrectly grounded 1 Check load cable distributions 2 Check whether the output is grounded 3 If the load cable connections are normal and the output is correctly grounded replace the power...

Page 254: ...per limit 6 If the alarm persists replace the power module 0565 1 Load impact transfer to bypass Minor A large power RCD load is instantly connected or the output load short circuits The inverter bridge short circuits 1 Check the load 2 If the load is normal replace the power module 0566 1 Output overload Minor The load is excessive Derating reduces the rated system power The module is damaged 1 C...

Page 255: ...rallel cable 0583 5 The inter rack carrier synchronization cable is broken 0583 6 The intra rack INVBYP cable is broken The parallel CAN bus is broken 0584 2 Inter rack par cable alarm Minor The inter rack parallel cable is faulty Replace the inter rack parallel cable 0584 4 The inter rack industrial frequency synchronization cable is broken 0085 1 EPO Critical The EPO button is pressed Restore th...

Page 256: ... running status is displayed See details about how to handle other alarms 0359 No power supplied Warning No power is supplied The running status is displayed See details about how to handle other alarms 0332 Output disabled Minor The output is disabled The running status is displayed See details about how to handle other alarms 0337 PDC bypass input breaker open Critical The bypass input circuit b...

Page 257: ... redundancy Minor The load is excessive The configured number of redundant modules is incorrect 1 Reduce the load 2 Decrease the configured number of redundant modules 0096 1 ECO volt Abnormal Minor The ECO bypass voltage or frequency is out of the preset range The ECO bypass voltage or frequency range is incorrectly set The bypass input sequence is reverse or the neutral wire is disconnected 1 Ch...

Page 258: ...eck that the Output freq track rate is properly set 0101 1 BSC signal abnormal Minor The dual bus connector is loose Parameters are set incorrectly 1 Check the dual bus connector 2 Check the parameter settings 3 The master BSC system is not supplying power 0102 1 Maint breaker misoperation Critical The user operation is incorrect 1 Shut down the inverter and then close the maintenance circuit brea...

Page 259: ...cation specific integrated circuit ATS AC transfer switch AWG American wire gauge B BSC bus synchronization controller BCB BOX battery circuit breaker box BBB BOX battery bus bar box C CAN control area network CE Conformite Europeenne D DSP digital signal processing E ECO economic control operation EPO emergency power off ECM energy control module EOD end of discharge F ...

Page 260: ... display M MDU monitor display unit N NC normally closed NO normally open NTC negative temperature coefficient P PDC power distribution cabinet PDU power distribution unit PE protective earthing PFC power factor correction R RS485 Recommend Standard 485 S SNMP Simple Network Management Protocol SOC state of charge SOH state of health STS static transfer switch T THDi total distortion of the input ...

Page 261: ... D Acronyms and Abbreviations Issue 06 2019 12 13 Copyright Huawei Technologies Co Ltd 252 THDv total harmonic distortion of output voltage U UPS uninterruptible power system USB Universal Serial Bus V VRLA valve regulated lead acid battery ...

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