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5. Replacing Teflon Cloth & Heating Wire

Take care

Scald

The temperature of heating plate can reach higher than 200

when heating.
Even after cooling, the surface of heating plate is still with high
temperature.

The sealing quality, to some extent, depends on the maintenance of heating plate and silicon
strip.

Regular maintenance

: Use a wet clean cloth to daily clean the heating plate and silicon

strip. Check weekly the heating plate and silicon strip. If the surface of heating plate is not
flat or sealing quality is not good, please replace the heating wire, Teflon cloth and silicon
strip in time.

The average maintenance cycle of the Teflon cloth and the flat heating wire is at least once
every three months. (The prerequisite is the machine is used regularly for packing standard
products with standard vacuum packing material.)

Summary of Contents for HVC-260T/1A

Page 1: ...cking Liquid Products 15 5 Instruction of Controlling Program s Cycle 15 G Maintenance 1 Standard Maintenance Schedule 17 2 Vacuum Pump Maintenance 17 3 Special Oil for Vacuum Pump 19 4 Replacing Filt...

Page 2: ...this product Please retain this manual after reading and make sure it is available for reference if any needed Any questions please contact the manufacturer or distributor Responsibility This instruc...

Page 3: ...y adjustable sealing temperature enables it apply to the packing bags with different materials and thickness There is an emergency stop switch in the control panel If any problem in the extracting pro...

Page 4: ...ainless steel 2 Vacuum chamber Stainless steel 3 Vacuum lid Organic glass 4 Silicon strip 5 Sealing rubber 6 Heating plate 7 Air hole 8 Power switch 9 Control panel 10 Nameplate 11 Oil level indicator...

Page 5: ...oper operation Please notice the keywords DANGEROUS WARNING TAKE CARE E g DANGEROUS Ignorance of this notice will lead to damage even fatal accidence WARNING Ignorance of this notice will lead to dama...

Page 6: ...d and fix it with hook Cover the machine with plastic bags in case of dusts if possible Store the machine in a dry dustless and shockproof room 3 Storage for Long Time The internal of the machine has...

Page 7: ...the manufacturer or distributor Environment pressure standard atmospheric pressure Make sure the Power meets the requirement see the name plate in the machine Make sure the machine stands upright when...

Page 8: ...crew the four screws on the back cover Unload the back cover Unscrew the oil filler plug with wrench in right size Fill the machine with appropriate special oil for vacuum pump Please refer to the Cha...

Page 9: ...ine Please check the rotation direction of the vacuum pump when the machine is connected to three phases power Make sure the machine is connected correctly to the grounded plug to avoid fire or electr...

Page 10: ...sible to observe the rotation direction please carefully listen to the sound of the motor The vacuum pump running in reverse direction will beep Also note to look at the vacuum gauge to check as the v...

Page 11: ...e check whether the vacuum lid cracks at least once a week If find the vacuum lid has crack the machine should not be used until the old vacuum lid is replaced by a new one or there may occur inner ex...

Page 12: ...eating plates or the silicon strips they can be used simultaneously Set correct parameters for the vacuum and sealing function Please refer to Control Panel chapter Close the vacuum lid and the machin...

Page 13: ...vacuuming sealing and cooling or to change the relative parameters When one function is selected the indicator on the left side will light D Up adjustment The parameter of the selected function will i...

Page 14: ...ut the operation and the function of the machine please contact the manufacturer or distributor Note The parameter can be set and program can be shifted only when the machine is in standby state and t...

Page 15: ...beyond the limitation causing heating plate to be broken Normally the sealing time should not exceed 3 seconds The adjustment range of these functions Function Parameter range Adjusted by Unit Vacuumi...

Page 16: ...rolling Program s Cycle No Process Remarks 1 Close the vacuum lid Close the vacuum lid then the machine starts to work The indicator lights 2 Vacuuming The machine begins to vacuum to extract the air...

Page 17: ...maintenance once every 6 months If the machine is used for less than 8 hours a day the maintenance can be acted once every year The time can be adjusted as per the environment and the product However...

Page 18: ...late Check the sealing rubber of the vacuum chamber Replace it in time if the ring is damaged or stretched Check whether the vacuum lid cracks Please stop using the machine if the lid is broken Six mo...

Page 19: ...the oil level is too low It is suggested to replace the vacuum pump oil mist filter at the same time when replacing vacuum pump oil Keep the pump running for several minutes before replacing to get a...

Page 20: ...level indicator If it is lower than 1 2 please add more If the oil level is between 1 2 and 3 4 of the oil level indicator fix the back cover Check weekly the oil level If it is lower than 1 2 please...

Page 21: ...oil mist filter should be often replaced It is suggested to replace the filter too when replace the vacuum pump oil The filter locates on the way of the vacuum exhaust pipe The regular maintenance cyc...

Page 22: ...r maintenance Use a wet clean cloth to daily clean the heating plate and silicon strip Check weekly the heating plate and silicon strip If the surface of heating plate is not flat or sealing quality i...

Page 23: ...g plate Cut a new segment of heating wire with length of about more 25cm than the length of heating plate Thread the heating wire through the groove in the heating plate insert back the copper presser...

Page 24: ...bber keeps the vacuum chamber sealed during its working which is essential to get the needed vacuum level The sealing rubber will be worn out for different pressure Please replace it at regular interv...

Page 25: ...base Insert the fuse base into the power socket Replacing the fuse for controlling circuit Controlling circuit fuse is placed in the Control transformer inside the machine Unscrew the four screws on...

Page 26: ...ction three phases power Short vacuuming time Prolong the vacuuming time Insufficient oil or dirty oil Check the oil level add or replace the oil pay attention to the oil type and the volume Pipe leak...

Page 27: ...nd adjust the oil level Poor heat dissipating Clean the pump and the radiating fin of the motor to improve the ventilation Strange noise during working Worn out or loose driving components Find out th...

Page 28: ...erature 5 Error Code There is one or more error codes in control system program which give clearly indication to user when the machine cannot work so as to prevent damage F1 Alarm Alarm Performance Th...

Page 29: ...nce from vacuum chamber If there is frequent error code showing or direct malfunction please contact the manufacturer or distributor I Breakdown Drawings 1 Breakdown Drawing of Vacuum Lid Code Name Qt...

Page 30: ...pc 8 Joint bearing 2 pc 9 Right door hinge pit 1 pc 10 Door hinge pin 2 pc 11 Right damping plate assembly 1 pc 12 Tension spring for opening lid 2 pc 13 M6 cylinder head inner hexagon screw 2 pc GB...

Page 31: ...ttom plate Code Name Qty Unit Remark 1 Hull 1 pc 2 M6 cylinder head inner hexagon screw 1 pc GB T70 1 3 Vacuum lid hook 1 pc 4 Nut 2 pc 5 Circuit board 1 pc 6 Control panel box PC material 1 pc 7 Cont...

Page 32: ...pc 21 Filter connector II 1 pc 22 Filter fixing support 1 pc 23 Filter 1 pc 24 Filter connector I 1 pc 25 Support pole 1 pc 26 Socket fixing support 1 pc 27 Power socket 1 pc 28 Fuse tube 1 pc 29 Fuse...

Page 33: ...chromium strip heating wire 1 pc 550 5 mm 3 Pressure sensitive adhesive tape 1 pc 275 19 mm 4 Heating wire copper cushion 2 pc 5 Epoxy plate 1 pc 6 M4 cross sunk screw 8 pc GB T 819 1 7 fixing block...

Page 34: ...nit Remark 1 M5 nut 12 pc 2 air chamber 1 pc 3 Sealing pillar spring 2 pc 4 copper pillar 2 pc 5 airbag top plate 1 pc 6 airbag rubber plate 1 pc 7 air chamber cover 1 pc 8 M5 half circle head screw 1...

Page 35: ...34 J Electric Circuit Diagram...

Page 36: ...35 K Gas Circuit Diagram...

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