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9

PLUMBING AND WIRING

COLD WATER INLET

Use both thread tape and pipe dope and connect an NPT brass tee. On the run, install a
brass drain valve. In the branch, install an NPT male X ¾ “ (minimum) tube adapter. A shut
off valve between city water supply and tank inlet is recommended for ease of service at a
later date. It may be recommended to use a back flow preventer – check your local codes

If a back flow preventer, or a return valve is not used; a thermal expansion tank must be
installed on the cold water supply, between the tank and valve. If the tank is replacing a tan-
kless coil in the boiler, disconnect coil plumbing and use the cold inlet pipe and hot water
outlet pipes for the Super Stor Ultra tank.

DOMESTIC HOT WATER OUTLET CONNECTION

Use both thread tape and pipe dope, and connect an NPT brass tee. In the run of the brass
tee, install an NPT brass T & P valve long element, for hot water storage tanks (Required by
local codes, but not less than the valve certified as meeting the requirements for relief valves
for hot water heaters (ANSI Z212B-1984), by a nationally recognized lab that maintains peri-
odic inspection of production listed equipment. Make sure that the relief valve is sized to the
BTU/Hour capacity and storage capacity of the water heater. The temperature and pressure
relief valve must be plumbed down so discharge can exit only 6” above, or at any distance
below the structural floor; and cannot be in contact with any live electrical parts.

CAUTION  

DO NOT PLUG TUBE OUTLET IN TANKLESS COIL.

WARNING  

Following installation of the T & P Relief Valve, the valve lever MUST be operated AT
LEAST ONCE A YEAR by the water heater owner to ensure that waterways are clear.

Certain naturally occurring mineral deposits may adhere to the valve, blocking
waterways, rendering it inoperative. When the lever is operated, hot water will
discharge if the waterways are clear. PRECAUTIONS MUST BE TAKEN TO AVOID
PERSONAL INJURY FROM CONTACT WITH HOT WATER AND TO AVOID PROPERTY
DAMAGE. BEFORE operating lever, check to see that a discharge line is connected to
the valve, directing the flow of hot water from the valve to a proper place of disposal. If
no water flows when the lever is operated, replacement of the valve is required. TURN
THE WATER HEATER “OFF”

AND CALL A PLUMBER IMMEDIATELY.

This device is designed for emergency safety relief and shall not be used as an
operating control. A relief valve functions, in an emergency, by discharging water.
Therefore, it is essential that a discharge line be piped from the valve in order to carry
the overflow to a safe place of disposal. The discharge line must be same size as the
valve outlet must pitch downward from the valve and terminate at least 6" above a drain
where any discharge will be clearly visible.

Summary of Contents for SSU-45W

Page 1: ...C T S INDIRECT FIRED WATER HEATERS Heat Transfer Products Inc reserves the right to make product changes or updates without notice Heat Transfer Products will not be held liable for typographical erro...

Page 2: ...lly hazardous situation which if not avoided may result in property damage B SPECIAL ATTENTION BOXES Throughout this manual you will see these special attention boxes to the right of this page which a...

Page 3: ...S 2 5 3 2 0 6 T F Q S 0 2 0 1 9 7 l a g 6 6 2 l a g 0 7 3 l a g 8 9 2 l a g 5 0 4 0 8 U S S 2 7 3 2 0 8 T F Q S 4 3 2 1 1 9 l a g 0 3 3 l a g 0 4 4 l a g 0 7 3 l a g 3 0 5 9 1 1 U S S 3 7 7 2 9 1 1 T...

Page 4: ...E M O D T U O C I T S E M O D S N O I T C E N N O C T S E T E R U S S E R P G N I K R O W E R U S S E R P G N I P P I H S T H G I E W R E T A W R E L I O B 0 8 1 S G N I T A R R U O H T S R I F E Z I...

Page 5: ...mmercial applications use one coil for wood boiler the other for the oil boiler adaptable to solar systems as well also good for hotels motels and apartments Models are available in the 45 60 80 and 1...

Page 6: ...P G 5 2 M P G 0 3 M P G 5 3 M P G 0 4 M P G 5 4 M P G 0 5 A 5 9 0 8 0 7 5 5 5 4 0 4 5 3 0 2 U S S B 5 8 5 7 5 6 0 5 0 4 5 3 0 3 A 0 6 1 0 3 1 0 0 1 5 7 0 6 5 5 0 5 0 3 U S S B 0 4 1 0 2 1 0 9 0 7 5 5...

Page 7: ...or lower temperature to satisfy your needs A mixing valve in connection with a high temper ature setting may be used for high demand applications spas hot tubs whirlpools DANGER This water heater must...

Page 8: ...well below the minimum water level A strainer and a drain valve should be installed at the boiler for periodic drain ing of scale and sludge Banging and steam bound traps will occur if the boiler wat...

Page 9: ...nd pressure relief valve must be plumbed down so discharge can exit only 6 above or at any distance below the structural floor and cannot be in contact with any live electrical parts CAUTION DO NOT PL...

Page 10: ...l and state codes Turn off all power related to the boiler starting and wiring procedures It is recommended that a dis connect switch be installed between the boiler control and water heater CAUTION R...

Page 11: ...S R O F D N A R E P P O C 1 N U R E H T N O E E T N O D N A S W O B L E E Z I S E B U T 0 2 0 3 0 4 0 5 0 6 M P G 6 3 6 8 3 9 8 3 2 9 3 5 9 8 9 M P G 7 3 1 1 7 7 1 1 4 2 2 1 7 2 1 1 3 1 M P G 0 1 5 2...

Page 12: ...12 TYPICAL INSTALLATIONS TYPICAL INSTALLATION USING ZONE VALVES TYPICAL EXPANSION TANK TYPICAL MIXING VALVE...

Page 13: ...13 TYPICAL INSTALLATIONS TYPICAL INSTALLATION USING CIRCULATORS TYPICAL INSTALLATION USING A ZONE VALVE 3 WAY...

Page 14: ...14 TYPICAL INSTALLATIONS TYPICAL DP INSTALLATIONS SUPERSTOR WITH STORAGE TANK TYPICAL INSTALLATION...

Page 15: ...15 TYPICAL INSTALLATIONS MULTIPLE TANK INSTALLATIONS TYPICAL STEAM BOILER...

Page 16: ...16 WIRING DIAGRAMS ZONING WITH CIRCULATORS WITH R845 RELAY ZONING WITH CIRCULATORS USING R8182D AND D P S T NO RELAY REQUIRED...

Page 17: ...17 WIRING DIAGRAMS ZONING WITH CIRCULATORS USING L8124 A C AND R845A RELAY ZONING WITH CIRCULATORS USING L8124 E F AND D P S T CONTROL NO RELAY REQUIRED...

Page 18: ...18 WIRING DIAGRAMS ZONING WITH CIRCULATORS WITH R182D AND R845A RELAY USING CONTROL WITH BUILT IN IDPST SWITCH WITH NO RELAY REQUIRED...

Page 19: ...19 WIRING DIAGRAMS ZONING WITH CIRCULATORS USING L8124 A C AND R845A RELAY ZONING WITH CIRCULATORS USING L8124 A C AND D P S T NO RELAY REQUIRED...

Page 20: ...20 WIRING DIAGRAMS USING L8148A OR L8152A COLD START BOILER CONTROL WITH CIRCULATORS PRIORITY ZONE WITH CIRCULATORS...

Page 21: ...21 WIRING DIAGRAMS USING L8148A OR L8152A COLD START BOILER CONTROL WITH ZONE VALVES PRIORITY ZONE WITH ZONE VALVES...

Page 22: ...E S P O O L N I P A R T R I A I R I A E V O M E R O T E G R U P I R O T A L U G E R W O L F L L A T S N I P O O L N I P A R T R I A I R I A E V O M E R O T E G R U P I R E H T E G O T N O E M O C K N...

Page 23: ...H C A W O L O O T E R U S S E R P B N O I T C I R T S E R R O F E R U S S E R P E N I L K C E H C B W O L S K N A T F O Y R E V O C E R C T R A H C E E S R E L I O B P U T R A T S W O L S C R E T A W...

Page 24: ...Copyright 2006 2005 Heat Transfer Products Inc LP 83 REV 1 1 06...

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