HTC Nike Service Manual Download Page 4

Page: 4 / 89

6/30/2008 2:47:10 PM

Doc. No.

DOC-00034195 REV.

Issued Date

2007/9/27

Revised Date

2008/4/21

A07

Doc. Title

Nike Service Manual

Page

4 of 89

HTC CONFIDENTIAL

SM-TP002-0706

HTC Corporation

Introduction

This manual provides the technical information to support the service activities of this product.

This document contains highly confidential information, so any or all of this document should not be revealed to
any third party.

Chapter 1: Introduction-This Chapter is about Products features and basic Product function. After

reading this chapter, you will know what feature the product has and basic hardware

operation. Also you will know how to perform soft-rest and hard-rest in this chapter.

Chapter 2: Device Disassembling and Assembling Procedure- After reading this chapter, you will

learn how to disassemble and assemble the product. Also, you will know what tools to

use and the torque. Please follow the instruction to disassemble the unit to prevent

from damaging the unit.

Chapter 3: ROM Re-flash Procedure- After reading this chapter, you will learn how to perform

the ROM image re-flesh by using RUU and SD-Card. Also you can find the steps of

enter the boot loader mode.

Chapter 4: DIAGNOSTIC PROGRAM- After reading this chapter, you will learn

How to use the diagnostic program to perform unit function test

How to test some functions in Windows Mobile mode (ex. WLAN, Bluetooth, and

USB etc…)

Chapter 5: Power measurement test- After reading this chapter, you will learn how to use MB

leakage test procedure and battery run-down test (Battery Capacity Measurement).

Chapter 6: Cosmetic Inspection Criteria- After reading this chapter you will learn the appearance

quality inspection criteria, ex. Display, bezel, and housing etc…

Chapter 7: Generic Troubleshooting- After reading this chapter, you will learn how to do generic

trouble-shooting.

Chapter 8: Generic Labeling Plan- In this chapter, you will find generic labels for reference, ex.

Regulation label, and battery label etc…

Chapter 9: Generic Spare Part List and Photos- In this chapter, you will find Spar parts reference

list and photos for repairing, including unit and Board level.

Chapter 10: RF Antenna Specification- Reference Spec for RF test.

Summary of Contents for Nike

Page 1: ...ued Date 2007 9 27 Revised Date 2008 4 21 A07 Doc Title Nike Service Manual Page 1 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation Nike Service Manual UHTC Proprietary Confidential Treatment Requested Rev A07 HTC Corporation Engineering Mobility ...

Page 2: ...ai MV A02 2007 11 8 1 As EN 00006960 change 72H02245 00M 5 72h02373 00 m 3 72H02287 00M 2 PSE Justin_Lai MV A03 2007 11 14 1 Add chapter 6 1 leakage current test procedure 2 Modify chapter 3 change some assembly pictures 3 Modify chapter 10 1 change P N and SPL pictures PSE Justin_Lai MV A04 2007 12 17 1 Modify L2 5 component 2 Change the screw torque from 0 3 to 0 4 KGF CM 72H02373 00M 72H02287 0...

Page 3: ...4 1 ROM UPGRADE THRU RUU RE FLASH UPGRADE UTILITY 37 4 2 ROM IMAGE UPGRADE THRU SD CARD 41 5 DIAGNOSTIC PROGRAM 43 5 1 LIST OF DIAGNOSTIC WINCE TEST ITEMS 43 6 POWER MEASUREMENT TEST 55 6 1 MAIN BOARD LEAKAGE CURRENT TEST PROCEDURE 55 6 2 BATTERY RUNDOWN TEST PROCEDURE 59 7 COSMETIC INSPECTION CRITERIA 63 7 1 CLASSES DEFINITION OF INSPECTIVE AREA 63 7 2 DISPLAY INSPECTION 64 7 3 MAIN UNIT INSPECTI...

Page 4: ...sh Procedure After reading this chapter you will learn how to perform the ROM image re flesh by using RUU and SD Card Also you can find the steps of enter the boot loader mode z Chapter 4 DIAGNOSTIC PROGRAM After reading this chapter you will learn z How to use the diagnostic program to perform unit function test z How to test some functions in Windows Mobile mode ex WLAN Bluetooth and USB etc z C...

Page 5: ...unction z Internal antenna z Dual mode HSDPA UMTS 2100MHz and GSM GPRS EDGE Tri band 900 1800 1900 HSDPA UMTS 2100 1920 1980MHz 2110 2170MHz GSM GPRS EDGE 900 880 915 925 960MHz 1800 1710 1785 1805 1880MHz 1900 1850 1910 1930 1990MHz z HSDPA UMTS 3GPP Release 5 compliant UE category 6 3 6Mbps peak rate 7 2Mbps if available Concurrent DL up to 3 6Mbps 7 2Mbps if available and UL up to 384Kbps z Glo...

Page 6: ...uick Press Volume Down Long Press Voice Command z Camera capture button position right side z Back Clear button Dialing pad area Non Text mode Back key Text Editing mode short press clear one character or number long press clear continually characters or numbers z Smart Launcher button Grid menu Left soft key z Reset z 2 SKUs Dialing Pad 12 keys and 20 keys 12 Keys SKU z Start button Left button D...

Page 7: ...ini USB Connector USB 2 0 Client with Full Speed Audio Jack Support USB charging and synchronization H2W z Micro SD z 1 8 3V USIM SIM card slot z External RF connector with cover Power z Battery Removable and Rechargeable Lithium ion or Lithium polymer battery 1100mAh Charging time 3 hours z Battery life Playing WMV 8 hours Playing WMA 12 hours Talk time 2 8 6 hours for GSM based on RF power level...

Page 8: ...ference z Bluetooth Speaker Parrot Boombox z SanDisk memory cards including SDHC format Micro SD and test all available memory size Windows Mobile 6 Professional z Microsoft Outlook Mobile Messaging SMS E mail Contacts Calendar Tasks Email Set Up Wizard z Microsoft Internet Explorer Mobile z Microsoft Media Player Mobile z Microsoft ActiveSync z Microsoft Windows Mobile Update z Microsoft Windows ...

Page 9: ...P2 0 JSR 139 CLDC 1 1 JSR 185 JTWI JSR 75 PDA Optional Pack JSR 135 Mobile Media API JSR 120 Wireless Messaging API JSR 184 Mobile 3D Graphics API JSR 179 Location API z Voice Dial Command Speaker Dependent or Independent z Document Viewer PDF z OMA DRM Engine For all types of files Pictures audio application etc and also all types of delivery method MMS email etc OMA 1 0 2 0 when available Multi ...

Page 10: ...h Explorer z Task Manager z Flash 7 PIE Plug in z Flash 7 Player z Backup Tool z IME z Network Plug in for File Explorer z Pictbridge z Yahoo Go z Phone Experience Enhancement Carrier Specific Applications z Streaming Video Player 3GPP T Mobile CHT Vodafone Combined Bit Rate 32Kbps streaming Java JSR 179 Location API z Push E mail RIM Blackberry Push E mail Client Visto Vodafone z Network Wizard f...

Page 11: ...anel Volume Buttons Press the top or bottom to adjust the speaker volume During a call press the top or bottom to adjust the earpiece volume RESET Remove the back cover to see the Reset button With the stylus press the RESET button to soft reset your device Sync Connector Earphone Jack Connect the supplied USB cable to synchronize information or plug in the AC adapter to recharge the battery You c...

Page 12: ...s multi directional control up down left or right to move through menus and program instructions carry out the selection by pressing the center button END Press to end a call or to return to the Today screen Press and hold to open the Quick List where you can choose an action to do In the Quick List touch Setings or tap Start Settings System tab Long Press End Key to set the behavior when pressing...

Page 13: ... 2008 4 21 A07 Doc Title Nike Service Manual Page 13 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation Back panel 2 Megapixel Camera Back Cover Remove to install the SIM card and battery Speaker Self portrait Mirror Use it when taking self portrait shots Bottom panel Microphone ...

Page 14: ...atches 3 Stereo headset Provides a volume control slider and a Send End button Press the Send End button to pick up a call or put a call on hold press and hold the button to end the call 4 AC adapter Recharges the battery 5 USB Sync cable Connects your device to a PC and synchronizes data 6 Extra stylus Use to tap items onscreen 7 User manual and ReadMeFirst References for using your device 8 Pouc...

Page 15: ... device is turned off 2 Hold the device securely with the front facing down 3 With your thumb or finger lift up the bottom of the back cover To install the SIM card 1 Pull back the red rubber door near the SIM card slot to allow you to insert the SIM card 2 Insert the SIM card with the gold contacts facing down and the cut corner on the outside Note You can check the SIM card drawing on the SIM ca...

Page 16: ...ment Insert the bottom side of the battery first then gently push the battery into place To replace the back cover 1 Secure the top part of the back cover by locking it into the 3 openings on the device 2 Press the middle portion of the back cover 3 Press the bottom part of the back cover to lock it into place You should hear a click To install the microSD card 1 Pry open the rubber cover at the b...

Page 17: ... with the stylus press the RESET button found at the left side of your device Your device restarts and displays the Today screen Hard reset You can also perform a hard reset also known as a full reset A hard reset should be performed only if a normal reset does not solve a system problem After a hard reset the device is restored to its default settings the way it was when you first purchased it an...

Page 18: ...t settings Please ensure any additional installed programs and or user data have been backed up before a hard reset is performed Important If Encrypt files placed on storage cards is or was enabled before then backup all files from the storage card before using Clear Storage hard reset or updating the ROM system software Otherwise you will no longer be able to access the encrypted files on the sto...

Page 19: ...706 HTC Corporation 3 Device Disassembling and Assembling Procedure 3 1 Disassembling procedure Tools needed for Assembling and Disassembling 1 Philip Screw Driver 0 2 Torx Screw Driver type T6 3 Special Made Plastic Stick 4 ESD bracelet 5 Plastic type tweezers 6 Lens Cleaning Tissue 7 Air gun Power off the device before remove the Battery cover Take off the Stylus ...

Page 20: ...d Date 2008 4 21 A07 Doc Title Nike Service Manual Page 20 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation Remove the Battery Unfasten the screws at the location indicated 9 SCREW 72H01059 00M Q TY 6 9 Philip Screw Driver type T6 Insert the screw driver into Stylus hole ...

Page 21: ...Corporation Lift up the screw driver to disassemble the Housing D as indicated direction Take off the speaker from Housing D NOTE The speaker can t reuse If disassemble the speaker must replace new 1 Unfasten the screw on M B 9 SCREW 72H00724 00M Q TY 1 9 Philip Screw Driver 0 2 Release the FPC from M B 1 Lift the M B to release the FPC from the bottom of M B 2 Remove M B ...

Page 22: ...rew on BT board 9 SCREW 72H02373 00M Q TY 1 2 Release the connector to separate FPC and BT board 1 Unfasten the screws on FPC Keyboard 9 SCREW 72H02373 00M Q TY 2 as red indicated 9 SCREW 72H02287 00M Q TY 2 as yellow indicated 2 Remove the Spring 1 Separate the FPC from the support of Housing 2 Remove the FPC keyboard 1 Remove the Tape 2 Release the lock to remove Camera module from the FPC Keybo...

Page 23: ...oc Title Nike Service Manual Page 23 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation Unfasten the screws on Housing C 9 SCREW 72H00740 00M Q TY 4 Remove the Housing C and separate the Keypad Unfasten the screws on Hinge 9 SCREW 72H02310 00M Q TY 6 Disassemble the Hinge cover by plastic stick ...

Page 24: ... A07 Doc Title Nike Service Manual Page 24 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation Disassemble the Hinge by plastic stick as indicated direction Remove the SD Door Cover 1 Unfasten the screw on Housing 9 SCREW 72H00740 00M Q TY 1 2 Remove the Gasket Disassemble the sliding FPC ...

Page 25: ...2008 4 21 A07 Doc Title Nike Service Manual Page 25 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation Remove the Tape Release the lock to take off 2nd Camera module Unfasten the screw on the Rigid Flex Board 9 SCREW 72H00724 00M Q TY 1 Disconnect the Vibrator from the Connector ...

Page 26: ... Manual Page 26 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation 1 Release the LCD connector 2 Disconnect the touch panel FPC 3 Unfasten the screw from Rigid Flex Board 9 SCREW 72H00464 00M Q TY 1 1 Remove the MIC Rubber 2 Take off the Rigid Flex Board Take off the NAVI key Remove the receiver from the Housing A ...

Page 27: ...around the LCD be care to take apart Remove the LCD from the Housing A NOTE 1 The LCD is attached on the bezel with glue The LCD is thin and fragile so it s easy to break the LCM when disassembling Please carefully separate the LCD from the Bezel Please don t forget to remove the remained glue on the LCD 2 The glue on the bezel will be damaged after disassemble the LCD If you need to replace a new...

Page 28: ... apply air gun to clean the LCM casing surface in CLEAN ENVIRONMENT and ensure no dust or particle inside before assemble into bezel NOTE The glue on the bezel will be damaged after disassemble the LCD If you need to replace a new LCD please replace a new bezel too Assemble the Receiver into Housing A Assemble the NAVI key into Housing A 1 Assemble the Rigid Flex Board and MIC rubber 2 Fasten the ...

Page 29: ... HTC CONFIDENTIAL SM TP002 0706 HTC Corporation 1 Connect the LCD FPC 2 Connect the touch panel FPC 3 Connect the sliding FPC with the Rigid Flex Board 9 Notice Stick two Kaptons as the indicator location 9 Kapton1 PN 76H02281 00M 9 Kapton2 PN 76H02285 00M 9 Connect the FPC with flat plate with Rigid Flex Board as the picture on the left ...

Page 30: ...IDENTIAL SM TP002 0706 HTC Corporation 1 Paste the Gasket 2 Fasten the screw on the Rigid Flex Board 9 SCREW 72H00740 00M Q TY 1 NOTE PLEASE SET UP THE TORQUE OF ELECTRICAL SCREW DRIVER TO 0 6 0 1 KGF CM Connect the 2nd camera module with Rigid Flex board Stick the Tape 1 Connect the Vibrator with Rigid Flex board 2 Put the Vibrator into Housing ...

Page 31: ...02 0706 HTC Corporation Fasten the screw on the Rigid Flex Board 9 SCREW 72H00724 00M Q TY 1 NOTE PLEASE SET UP THE TORQUE OF ELECTRICAL SCREW DRIVER TO 0 8 0 1 KGF CM Assemble the SD door cover Assemble the Hinge and Hinge cover Fasten the screws on the Hinge 9 SCREW 72H02310 00M Q TY 6 NOTE PLEASE SET UP THE TORQUE OF ELECTRICAL SCREW DRIVER TO 0 8 0 1 KGF CM ...

Page 32: ...e Manual Page 32 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation Assemble the Housing C Fasten the screws on the Housing C 9 SCREW 72H00740 00M Q TY 4 NOTE PLEASE SET UP THE TORQUE OF ELECTRICAL SCREW DRIVER TO 0 4 0 1 KGF CM Assemble the keypad 1 Connect the Camera Module with the FPC Keyboard 2 Stick the Type ...

Page 33: ...ONFIDENTIAL SM TP002 0706 HTC Corporation Paste one tape on the keyboard 9 P N 76H02273 00M Assemble the FPC Number Keypad on Housing Stick the FPC into the support of Housing 1 Connect the FPC with BT board 2 Fasten the screw on the BT board 9 SCREW 72H02373 00M Q TY 1 NOTE PLEASE SET UP THE TORQUE OF ELECTRICAL SCREW DRIVER TO 0 4 0 1 KGF CM ...

Page 34: ...nd then fasten the screws on the FPC Number Keyboard 9 SCREW 72H02373 00M Q TY 2 as red indicated 9 SCREW 72H02287 00M Q TY 2 as yellow indicated NOTE PLEASE SET UP THE TORQUE OF ELECTRICAL SCREW DRIVER TO 0 4 0 1 KGF CM Connect the FPC with M B 1 Fasten the screw on the M B 9 SCREW 72H00724 00M Q TY 1 NOTE PLEASE SET UP THE TORQUE OF ELECTRICAL SCREW DRIVER TO 0 4 0 1 KGF CM 2 Connect the FPC wit...

Page 35: ...ual Page 35 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation Assemble the Speaker into Housing D Assemble the Housing D into Device and then fasten the screws at the location indicated 9 SCREW 72H01059 00M Q TY 6 NOTE PLEASE SET UP THE TORQUE OF ELECTRICAL SCREW DRIVER TO 1 0 0 1 KGF CM Insert the Stylus and Battery ...

Page 36: ...d Date 2007 9 27 Revised Date 2008 4 21 A07 Doc Title Nike Service Manual Page 36 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation Assemble the battery cover The Assemble Procedure is Done You may perform the Function Test or the following process ...

Page 37: ... 4 1 ROM upgrade thru RUU Re flash Upgrade Utility Connect device to PC I Setting and allow USB connections in Microsoft ActiveSync II Connect your device and desktop or laptop via USB cable III Check the pop up message from Microsoft ActiveSync when device is synchronized with PC Download ROM Image from SDO I Download OS image from SDO http htcscm10 htc com tw SDO II Un zip the file and execute R...

Page 38: ...06 HTC Corporation RUU 1 III Read the pop up message form ROM update utility and select the I understand checkbox IV Click Next to proceed RUU 2 V Read the pop up message form ROM update utility to follow and perform the instructions and select the I completed checkbox VI Click Next to proceed RUU 3 VII Current image version confirmation VIII Click Update to proceed ...

Page 39: ...AL SM TP002 0706 HTC Corporation RUU 4 IX Double verify the ROM revision which you want to update before re flash procedure X Click Next to proceed RUU 5 XI Read the information from pop up message and the OS update procedure will takes 10 minutes long XII Click Next to proceed RUU 6 XIII You can see the update progress from your PC and in your device ...

Page 40: ... DOC 00034195 REV Issued Date 2007 9 27 Revised Date 2008 4 21 A07 Doc Title Nike Service Manual Page 40 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation RUU 7 XIV The OS upgrade is finished click Finish to close the utility ...

Page 41: ...ad ROM image from SDO http htcscm10 htc com tw SDO II Un zip the image file Format SD card and copy image file to SD card III Select file system and format the SD card to FAT32 mode IV Copy image file XXX nbh to the micro SD card and rename to NIKEIMG NBH SD Upgrade 1 V Turn the device power off and insert Diagnostic SD card VI Press and hold Power Camera button and Reset button to entry Boot load...

Page 42: ...Date 2008 4 21 A07 Doc Title Nike Service Manual Page 42 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation SD Upgrade 2 VIII Reading source code from SD card Note This process will takes 10 mins please don t power off the device IX After finish press Reset button to reboot ...

Page 43: ... info 8 SD Card Test SD card Read Write test 9 MegaSIM Test MegsSIM test 10 Battery Test Battery info and charge discharge test 11 Show Flash Info Show flash information 12 Show RF Status Show Radio information 13 LED Test LED indicator test 14 Backlight Test Back Light adjust test 15 MR Sensor Test Keyboard slide Sensor test Run in Test 1 1 Hour 1 Hour Run in Test Press UP key Option 2 2 Hours 2 ...

Page 44: ...button to start each of test items Diagnostic Main Menu Function Test Menu I Turn the device power off and insert Diagnostic SD card II Press and hold Power Capture button including Reset button and then enter Diagnostic mode III Using to select the test item and move to next page as well IV Select item Function Test to find the Function test menu Auto Test I Press the Action key to start the Auto...

Page 45: ...Display Test on Function test menu II After the test pattern is show up please check the pattern if any un uniform color or chromatist III Press Action key to continue the next test pattern Display Test 2 BLUE WHITE pattern IV Press Action key to continue the next test pattern Display Test 3 BLACK Color bar pattern V Press Action key to continue the next test pattern Display Test 4 Straight Crabwi...

Page 46: ...nue the next test pattern Display Test 5 Black white contrast pattern VII Press action key to exit and return to Function test menu Touch Panel Test I Press Action key to select Touch Panel on Function test menu II Using Stylus to tap and follow the symbol at Center Up left Down left Down right position of the screen to perform the test III Press action key to exit and return to Function test menu...

Page 47: ...nu Check the device if vibrating II Press Action key to exit and return to Function test menu Button Test I Press Action key to select Button on Function test menu II Follow the instruction on screen to perform the Button test III Press action key to exit and return to Function test menu RAM Test I Press Action key to select RAM on Function test menu II After test process pass It will exit and ret...

Page 48: ...check the value III Press action key to exit and return to Function test menu SD Card Test I Press Action key to select SD Card on Function test menu II Insert SD card and device will read write SD card for testing III Remove the SD Card to exit and return to Function test menu MegaSIM Test I Please inset the Mega SIM card to the device before test II Press Action key to select MegaSIM on Function...

Page 49: ...er to check the battery charging discharging status III Press action key exit and return to Function test menu Show Flash Info Test I Press Action key to select Show Flash Info on Function test menu II Please check the information III Press action key exit and return to Function test menu Show RF Status I Press Action key to select Show RF Status on Function test menu II Please check the informati...

Page 50: ...ss Action key to select LED on Function test menu II Follow the screen instruction to check the LED status III Press Action key to test next item LED Test 2 IV Follow the screen instruction to check the LED status V Press Action key to test next item LED Test 3 VI Follow the screen instruction to check the LED status VII Press action key exit and return to Function test menu Backlight Test ...

Page 51: ...tion key to select Backlight on Function test menu II Press action key test next level Level3 Level2 Level1 Black screen III Press action key exit and return to Function test menu MR Sensor Test 1 I Press Action key to select MR Sensor on Function test menu II Follow the screen instruction to open the slide keyboard MR Sensor Test 2 III Follow the screen instruction to close the slide keyboard ...

Page 52: ...n is appears on the Today screen when your device is connected to your desktop or laptop Camera Test I Tap Start Program Camera or Press Camera button to turn on the Camera II Make sure the device will present and enter the preview display III Check camera pre view and image quality IV Photo Test 1 Press Capture key 2 Press Capture key again 3 Tap Delete icon on the preview screen then Yes V Video...

Page 53: ...the Browser icon and choose My video 7 Tap and Hold on the clip and select Delete 8 Tap X and then X to exit Bluetooth Test 1 I Tap icon Comm Manager on the Today screen and turn on Bluetooth II Tap the icon Settings down right the corner of the screen and select the Make this device Checkbox III Press Action key to go next test pattern Bluetooth Test 2 I Tap Start Settings Connections Beam and se...

Page 54: ...ooth GPRS 3G connection Test I Tap Start Settings Connections Connections II Select Add a new modem connection III Key in random name for the first field and choose Cellular Line GPRS 3G as second field IV Tap Next and key in name of the access point carrier V Tap Next then key in the GPRS 3G account details then Finish VI Tap Manage existing connections then tap and hold on an existing connection...

Page 55: ...NTIAL SM TP002 0706 HTC Corporation 6 Power measurement test 6 1 Main board leakage current Test Procedure This is a quick method to measure if any abnormal leakage current on main board which caused high power consumption compare to GOOD main board Equipment list 1 Control box 2 4 colors cable Cable A Red Cable B Yellow Cable C Green Cable D Black ...

Page 56: ...08 4 21 A07 Doc Title Nike Service Manual Page 56 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation C 4 types Jig Jig A 4 pins Short Jig B 6 pins Long Jig C 4 pins Short Jig D 6 pins Long Equipment set up 1 Connect control box and jig through 4 colors cable Jig A Jig B Jig C Jig D ...

Page 57: ...06 HTC Corporation 2 Set up each button by row A D according to product specification Following is an example for Nike Button set up matrix MADEL JIG TYPE A B C D Nike C 0 8 4 0 It means press button A0 B8 C4 D0 3 Install jig to device the photo is for reference only Start testing 1 Turn on control box power button 2 Press Power button to turn on the Device A B C D ...

Page 58: ...r 35mA if over the criteria it means M B failed please replace M B for repair Sleep current test 5 After idle current checked Switch OFF the unit Unit is turn off and no display Sleep current value must under 3mA if over the criteria it means M B failed please replace M B for repair Conclusion If current consumption is passed at both of idle and sleep mode it means M B is GOOD If there is any item...

Page 59: ...ion Please charge your unit to full capacity for battery until the green light is displayed before doing the test TEST PROCEDURE Connect device to PC I Setting and allow USB connections in Microsoft ActiveSync II Connect your device and desktop or laptop via USB cable III Check the pop up message from Microsoft ActiveSync when device is synchronized with PC Copy the Battery Rundown tool into the d...

Page 60: ...l Page 60 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation Battery Rundown 1 VII Adjust the Backlight brightness into the maximum level on battery power Battery Rundown 2 VIII Disable Turn off backlight if device is not used for in Battery power Battery Rundown 3 IX Execute PowerDetect exe under WinCE Battery Rundown 3 ...

Page 61: ... CONFIDENTIAL SM TP002 0706 HTC Corporation X Set the Sleep as 1hour XI Set the Record as 2Mins Battery Rundown 4 XII After running 1 hour the test will be finished XIII Press the Power Button to turn on the power XIV Click ok to quit the program Battery Rundown 5 XV Test result is generated into the log file as PowerCap x Battery Rundown 6 ...

Page 62: ...Issued Date 2007 9 27 Revised Date 2008 4 21 A07 Doc Title Nike Service Manual Page 62 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation XVI Tag the log file to check the capacity Caution If the capacity is under 70 Please replace a new battery ...

Page 63: ...unit involve all buttons and LED lens except LCD Class B area The view of qwerty keyboard after slid out main unit involve stylus Class C area 4 sides and back views of main unit Class D area Socket of battery inner side of battery cover and back side of upper slid part Photo of inspection areas Description D Diameter L Length W Width N Number of defects S Distance from dot to dot Inspecting dista...

Page 64: ...CT INSPECTION CRITERIA RESPECTIVELY 7 2 Display inspection Inspection Defects Accept Level Level Single Red Green Blue 3 S 5mm Minor 2 adjacent 0 Minor Bright Dots 3 or more adjacent 0 Minor Single Total Number 2 S 5mm Minor Dark Dots 2 adjacent 0 Minor Dark or Bright lines 0 Minor All Allowable Dots DefectsTotal Number 3 S 5mm Minor Electrical Characteristic Defects Shift and tilt of screen viewe...

Page 65: ... 2 S 10mm MI Class C Label area don t care Exposure of substrate do not accept Scratch L 10mm W 0 4mm N 5 S 5mm MI Contamination dot Granule dot Cave granule Description Accept Criteria Class A D 0 5mm N 2 S 15 mm Ignored if D D 0 15mm MI Class C D 0 9mm N 4 S 10 mm MI Burr Description Accept Criteria Burr Don t accept hand scrape MI Imprint mark Description Accept Criteria Class A 0 25 diameter 0...

Page 66: ...an auto sliding for opening 9 Pushing the left side of sliding bezel by other 4 fingers till it can auto sliding for closing 2 Checking SPEC 9 The starting point of auto slide opening must before the position that right side of the bezel reach the upper side of 3rd array from bottom to top of QWERTY keyboard 9 The starting point of auto slide closing must before the position that right side of the...

Page 67: ...ective part again whether the symptom could be duplicated with another unit 2 Touch Panel Does Not Respond to Screen Tap 1 Check the connection of LCM FPC cable whether is properly connected 2 Try to cold boot the unit then perform screen tap again 3 Try with another LCM 4 Try with another Main Board 5 Replace LCM if necessary 6 Replace Main Board if necessary 7 Once the defective part has been id...

Page 68: ...e part whether the symptom could be duplicated 5 Back Light Does Not Turn ON OFF 1 Check the connection of LCM FPC whether is properly connected 2 Try to re flash the ROM code 3 Try with another LCM 4 Try with another Main Board 5 Replace LCM if necessary 6 Replace Main Board if necessary 7 Once the defective part has been identified verify it again with the defective part whether the symptom coul...

Page 69: ...sed properly 2 Connect to the AC Adapter and see if it takes charge Also check AC Adapter condition 3 Check whether AC Adapter is functioning properly 4 Check whether the condition of Battery Charging status is correct 5 Check the appearance of Battery Pack if any abnormal 6 Try with another Battery Pack or Replace Battery Pack if necessary 7 Try with another Main Board or Replace Main Board if ne...

Page 70: ...m Speaker or Distorted sound 1 Check Sound Notifications Settings in the unit for Sound Enabling 2 Make sure it s not MUTED 3 Try to re flash the ROM code 4 Clean up the speaker connection side on MB if there is any contamination 5 Dismantle and Check whether the Speaker is properly installed Orientation 6 Replace Speaker if necessary 7 Replace Main Board if necessary 8 Once the defective part has...

Page 71: ...BT not functioning 1 Make sure the wireless environment is OK before connecting to WLAN 2 Make sure the wireless connection setting has properly set 3 Make a life connection with Internet or another device 4 Try to re flash the ROM code 5 Try with another main board if necessary 6 Once the defective part has been identified verify the defective part again whether the symptom could be duplicated wi...

Page 72: ...ice Manual Page 72 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation 9 Generic Labeling Plan Main unit a Main unit Regulation label on the rear housing of main unit HTC P N 77H00547 00M Image file name Main_Unit_Regulation Please note 1 The brand name is shown on Bezel 2 All bar codes must be code 128 symbology ...

Page 73: ...d Date 2008 4 21 A07 Doc Title Nike Service Manual Page 73 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation b Regulation label on the rear housing of main unit HTC P N 77H00547 01M Please note 1 The brand name is shown on Bezel 2 All bar codes must be code 128 symbology ...

Page 74: ...el on the rear housing of main unit for O2 Amor HTC P N 77H00547 02M Please note 1 The brand name is shown on Bezel 2 All bar codes must be code 128 symbology For S N SSYWWPPZZZZZ SS SITE CODE HT Y Year Last Digital of the Year WW Week Code 01 54 PP Product Code GC ZZZZZ Serial Number 00001 99999 Use Base 10 MODEL ID NIKI100 Label Characteristic Material polyester Color pantone 422c Ink pantone 42...

Page 75: ...Doc No DOC 00034195 REV Issued Date 2007 9 27 Revised Date 2008 4 21 A07 Doc Title Nike Service Manual Page 75 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation Screen Protector label HTC P N 76H02262 00M Size 71 48 1mm ...

Page 76: ...sed Date 2008 4 21 A07 Doc Title Nike Service Manual Page 76 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation Battery Label a Main Battery Warning Label Simplo HTC P N 35H00103 00M Size 45 1 mm 43 3 mm Image file name Main_Battery_warning Manufacture by battery vendor ...

Page 77: ...d Date 2008 4 21 A07 Doc Title Nike Service Manual Page 77 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation b Main Battery Warning Label Second source SKME HTC P N D00054369 Size 42 mm 40 mm Image file name Main_Battery_warning Second source Manufacture by battery vendor ...

Page 78: ... 1 85mm Nike 1 11 71H02082 00M Cover SD_DOOR TPU NIKE 1 12 72H00724 00M Screw PH FD T1 4 2 9 Nickel Black AISI 1018 2 13 72H00740 00M SCREW PH FD M1 6X1 6 NICKEL NYLOK 5 14 72H01059 00M Screw POINT Mechanical P 1 6 4 5 BZ NYLOK 6 15 72H02282 00M Copper Foil THERMAL D NIKE 1 16 72H02287 00M Screw T6 KH M1 6 4 0 BZ POINT SCREW Neon 2 17 72H02304 00M Spring EMC NIKE 2 18 72H02495 00M EMI Gasket L gas...

Page 79: ... 00M Mylar MYLAR RESET NIKE 1 39 76H02381 00M PROTECT FILM LEYPAD 190HC Nike 1 40 76H02396 00M Mylar Mylar Donut SD Board Nike 1 41 77H00203 00M Water Sensitive Label 4 2 5mm Ming Jye BlueAngels 1 42 80H00617 00 FRU SUB ASSY Housing w Touch window Pre Assy 1 43 80H00598 00 FRU 80H Kernel 1 44 99HDT000 01 FRU Unit 1 45 99HDT000 02 FRU Main Board 1 46 99HDT000 00 SKU 1 47 80H00548 00 SKU 80H Kernel ...

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Page 82: ...6 30 2008 2 47 10 PM Doc No DOC 00034195 REV Issued Date 2007 9 27 Revised Date 2008 4 21 A07 Doc Title Nike Service Manual Page 82 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation ...

Page 83: ...6 30 2008 2 47 10 PM Doc No DOC 00034195 REV Issued Date 2007 9 27 Revised Date 2008 4 21 A07 Doc Title Nike Service Manual Page 83 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation ...

Page 84: ...6 30 2008 2 47 10 PM Doc No DOC 00034195 REV Issued Date 2007 9 27 Revised Date 2008 4 21 A07 Doc Title Nike Service Manual Page 84 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation ...

Page 85: ...se Heater Gun HAKO850B set the temperature between 350 C Air Speed 3 5 to remove the components Step 3 Wait till the temperature cool down before removing the solder proof tape to avoid other components being removed Step 4 After the damaged or defective components have been replaced clear the surroundings for solder and flux residues Notice A All the parts of the PCB should be checked if it is mi...

Page 86: ... 2 47 10 PM Doc No DOC 00034195 REV Issued Date 2007 9 27 Revised Date 2008 4 21 A07 Doc Title Nike Service Manual Page 86 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation 51H00428 00M PCBA MAIN BOARD Side A ...

Page 87: ... 2 47 10 PM Doc No DOC 00034195 REV Issued Date 2007 9 27 Revised Date 2008 4 21 A07 Doc Title Nike Service Manual Page 87 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation 51H00428 00M PCBA MAIN BOARD Side B ...

Page 88: ...2008 2 47 10 PM Doc No DOC 00034195 REV Issued Date 2007 9 27 Revised Date 2008 4 21 A07 Doc Title Nike Service Manual Page 88 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation 11 RF Antenna Specification ...

Page 89: ...6 30 2008 2 47 10 PM Doc No DOC 00034195 REV Issued Date 2007 9 27 Revised Date 2008 4 21 A07 Doc Title Nike Service Manual Page 89 of 89 HTC CONFIDENTIAL SM TP002 0706 HTC Corporation ...

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