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6 Maintenance

6.1 Introduction

WARNING: Before you do maintenance, you

must read and understand the safety chapter.

For all servicing and repair work on the product, special

training is necessary. Repair work must be carried out

by a HTC Service Centre, which has trained service

personnel and uses HTC original parts and accessories.

We guarantee the availability of professional repairs and

servicing. Only original tools and spare parts from HTC

may be used. Otherwise, neither the CE marking nor the

warranty will be valid. If your dealer is not a service

agent, speak to them for information about the nearest

service agent.

6.2 Maintenance schedule

The maintenance intervals are calculated from daily use

of the product. The intervals change if the product is not

used daily.

Daily

Weekly

Monthly*

Examine the engine oil level.

X

Change the engine oil.

X

Clean the machine and the remote control unit.

X

Examine the grinding tools. Abnormal or uneven wear may indicate a damaged

grinding holder.

X

Examine the tool holder and grinding holder to make sure that there are no dam-

ages or cracks. Replace the parts if there is any damage.

X

Remove any residues of building material from the radio control unit.

X

Examine the connection of hoses and cables. Adjust them if it is necessary.

X

Examine the fastening between chassis and grinding head – gap, wear, dry

cracks. Replace the bushes, if necessary.

X

Examine the grinding holders. If the grinding holders oscillate or wobble signifi-

cantly, they are damaged.

X

Examine the upper belt.Turn the large disc.If the disc rotates freely the belt is

broken. Replace the belt if it is damaged.

X

Examine the grinding cover – seal, wear, cracks, brush list, extraction, hoses,

couplings.

X

Examine the seals on the electrical cabinet.

X

Examine the electrical cabinet for wear. Make sure the electrical cabinet is secur-

ly attached to the machine.

X

Examine the radio's rubber bellows on the joystick and switches. Replace the

bellows, if it is necessary.

X

Examine the warning decal. Replace if it is necessary.

X

Tighten anything that may have vibrated loose.

X

Remove the grinding cover and examine for damages.

X

Scrape and vacuum-clean the parts shielded by the grinding cover.

X

Test run and listen for any dissonance from the bearings.

X

Examine the radio control unit’s EM-STOP button. Make sure it functions correct-

ly.

X

Examine the control panel’s EM-STOP button. Make sure it functions correctly.

X

Examine the air filter. Replace the air filter, if it is necessary.

X

* Or every 100 hours of use.

18 - Maintenance

888 - 001 - 

Summary of Contents for HTC 800 RXP

Page 1: ...User Manual HTC 800 RXP EN...

Page 2: ...the grinding tools 15 5 7 To fit the grinding tools 15 5 8 To remove the grinding tools 15 5 9 To move the machine manually 15 5 10 To use the remote control to move the machine 16 5 11 To operate th...

Page 3: ...her tasks 1 3 Product overview 450 MENU SET 630 810 RPM 0 1 I 0 II S 1 2 3 8 9 5 6 10 11 14 4 7 16 12 15 13 17 18 1 Handle 2 Handle lock 3 Weights 4 Locking pin weights 5 Lifting eye 6 Engine 7 Lockin...

Page 4: ...The led comes on when the knob Radio ON OFF is turned to ON 6 EM STOP Emergency stop switch If an emergency occurs press the EM stop to stop the machine 7 THROTTLE Use one of the methods that follows...

Page 5: ...own to move the machine backwards RWD 9 OFFSET L R Turn the knob to the left L or the right R to adjust for any tendency to veer 10 START RADIO COMMUNICATION Press the button to start the radio commun...

Page 6: ...7 3 Warning The display shows warning symbols Low battery warning The display shows the symbol LOU and a warning triangle Service warning The display shows the symbol SUC and a warning triangle 1 7 4...

Page 7: ...ability laws we are not liable for damages that our product causes if the product is incorrectly repaired the product is repaired with parts that are not from the manufacturer or not approved by the m...

Page 8: ...al training and who have read this manual Always make sure that a dust extractor is connected to the grinder during dry grinding to prevent exposing as far as possible operators people in the vicinity...

Page 9: ...to roll Do not use the emergency stop switch to stop the machine except in emergencies The machine cannot be moved manually if the drive wheels are locked and the radio control activated Never deacti...

Page 10: ...microwaves and high pressure Do not use a defective or damaged battery Keep batteries in storage away from metal objects such as nails coins jewellery The battery that drives the motors for the machin...

Page 11: ...vice agent Do not clean the machine using a high pressure washer Otherwise moisture may penetrate electrical elements and damage the machine s drive system During electro welding work on the machine t...

Page 12: ...use fire Propane vapor concentrated or confined to a small restricted space may explode or ignite Make sure that the propane container is undamaged before attaching it to the machine If a fire occurs...

Page 13: ...e this position when you tipp the machine to change the tools This position can be used when you operate the machine with the radio control unit 3 Position 3 Always use this position when you operate...

Page 14: ...aced in the desired position CAUTION Fold up the weights during grinding Too high grinding pressure causes damage to the machine and the floor The machine has two weights to make it easy to move the m...

Page 15: ...ools 1 Slide the grinding tool diagonally from above down into the appropriate guide slot on the tool holder Then push the tool fully into the guide slot 2 Lock the grinding tool into the tool holder...

Page 16: ...If a leakage occurs do not continue to start the machine Fix the leakage before you start the machine 5 Turn the main power switch to ON 6 Release the EM stop 7 Turn the START KEY SWITCH to II 8 Make...

Page 17: ...D switch to FWD to start grinding 5 12 3 To stop 1 Put the FWD RWD switch to neutral on the remote control unit 2 Reduce the throttle to idle speed 1200 rpm 3 Turn the propane cylinder valve clockwise...

Page 18: ...ial from the radio control unit X Examine the connection of hoses and cables Adjust them if it is necessary X Examine the fastening between chassis and grinding head gap wear dry cracks Replace the bu...

Page 19: ...d full 6 5 To clean the oil cooler Check and clean oil cooler fins every 100 hours 1 Clean dirt off the fins with a brush or with compressed air A 6 6 To change the oil WARNING Hot engine oil can caus...

Page 20: ...ith engine oil 6 Run the engine for 3 minutes Stop the engine and examine the oil filter for leakage 7 Add oil to compensate for oil level drop due to oil filter capacity 6 8 To change the Air Filters...

Page 21: ...plug cap from the spark plug and remove the spark plug 3 Clean the electrodes Use a wire brush to remove carbon deposits 4 Examine the spark plug for damage Replace the spark plug if it is necessary...

Page 22: ...gine starts but shuts off after 1 2 minutes Incorrect signal to the emission mod ule Change air filter If the proplem con tinues speak to your nearest dealer The engine shuts off unexpectedly The emis...

Page 23: ...he machine cannot cope High load Press the handle down slightly so that the grinding head eases slightly away from the surface being ground Sticky coating on the surface being ground Run half of the m...

Page 24: ...r is securely anchored to its surroundings and the grinding head is lowered against the surface Make sure that the securing straps or other equipment used for anchoring during transport are tightened...

Page 25: ...on T Rex 3 7 m s2 Permitted daily exposure Floor preparation T Rex 14 6 h Transmitter frequency 433 MHz 433 100 434 750 MHz Transmitter power 10 mW This machine is tested for noise in accordance with...

Page 26: ...e emergency stop is not activated K22 Shuts down the ignition system when the radio control switch 1 the radio control unit and the emergency stop is not activa ted 9 2 2 Badan tterybox 1 4 2 5 3 1 En...

Page 27: ...used by incorrect use corrosion or use outside the prescribed specifications The manufacturer is not responsible for indirect damage or costs under any circumstances For complete information on the ma...

Page 28: ...www htc floorsystems com HTC Sweden AB Marketing Department PO Box 69 SE 614 22 S derk ping Sweden Phone 46 121 294 00 E mail marketing htc sweden com...

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