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Doc. No. 

DOC-00045694

 

  REV. 

Issued Date 

2008/8/21 

Revised Date 

2008/11/6 

A01 

Doc. Title 

Blackstone Service Manual 

Page 

75  of  96 

 

HTC CONFIDENTIAL                                                                                                                                                          

SM-TP001-0704 

HTC Corporation 

6.3  Main unit inspection 

Cosmetic inspection generic spec.: 

1. Exposure of substratum is not acceptable for peeling. (Area 4 is included)If not exposure of substratum, 

please check by SPEC of dot or scratch. (Area 4 is not included) 

     

 

2. Logo may not have blurred or double print., the peeling on logo is not acceptable. 

     

 

3. The character printing of main unit does not allow bad printing, scratch, dirty, 

lacquered peeling, dark/white dot on it)  

     

 

4 .Camera Lens: Contamination dot / foreign matter  

                 D

0.25mm, S

3mm

Lint: L

1.5mm , W

0.2mm

 

     

 

5.  Accessories include Cradle; please follow Class B for inspection. 

6. Main unit cosmetic inspection criteria of class D, please follow dummy class C for  

        

 inspection criteria. 

   

 

 

GAP & STEP INSPECTIONS 

Description

 

Accept criteria 

Level 

Status of main unit assembly 

Defective assembly and deformed shape were not 
allowed 

Minor 

Gap between each key and ME 
parts

 

Can’t stuck up or no click feeling, It couldn’t 
allow stuck up at pressing process

 

Minor 

Gap between all generic ME 
parts

 

Gap between all generic ME parts < 0.3 mm

 

Minor 

Gap between Touch Window and 
A parts

 

Gap between Touch Window and A parts 
< 0.35 mm

 

Minor 

Stylus 

Stylus assembly protruding, loose, missing, falling 
and deformed are not allowed 

Minor 

Step between mating parts

 

Step between all generic ME parts < 0.2 mm. 
Reverse step do not accept

 

Minor 

 

The inspective point of D area: 

     

 

1. Any marks generated by scratching, grinding or colliding are acceptable except base material exposed  

                 2. Not allow battery connector deform. The hook of battery cover also can’t allow broken and deform 

 

 

 

 

Summary of Contents for Blackstone

Page 1: ... 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 1 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Blackstone Service Manual UHTC Proprietary Confidential Treatment Requested Rev A01 HTC Corp Engineering Mobility ...

Page 2: ...ation REVISION CONTROL TABLE REV DATE CONTENTS DEPT REVISED STAGE AX01 2008 8 21 Fist Draft PSE Leo Wei DVT AX02 2008 10 21 Chapter 3 to 10 are created in SM PSE Leo Wei PVT A01 2008 11 06 1 Chapter 4 1 added the engineer ID in diagnostic program 2 Chapter 5 2 added the value for Idle sleep current test 3 Chapter 9 2 revised the L2 5 component part PSE Leo Wei MV ...

Page 3: ...RE 42 3 1 ROM UPGRADE THRU RUU RE FLASH UPGRADE UTILITY 42 3 2 ROM IMAGE UPGRADE THRU SD CARD 46 4 DIAGNOSTIC PROGRAM 48 4 1 LIST OF DIAGNOSTIC TEST ITEMS 48 5 POWER MEASUREMENT TEST 62 5 1 MAIN BOARD LEAKAGE CURRENT TEST PROCEDURE 62 5 2 BATTERY RUNDOWN TEST PROCEDURE 66 6 COSMETIC INSPECTION CRITERIA 71 6 1 CLASSES DEFINITION OF INSPECTIVE AREA 71 6 2 DISPLAY INSPECTION 74 6 3 MAIN UNIT INSPECTI...

Page 4: ...edure After reading this chapter you will learn how to perform the ROM image re flesh by using RUU and SD Card Also you can find the steps of enter the boot loader mode z Chapter 4 DIAGNOSTIC PROGRAM After reading this chapter you will learn z How to use the diagnostic program to perform unit function test z How to test some functions in Windows Mobile mode ex WLAN Bluetooth and USB etc z Chapter ...

Page 5: ...Doc No DOC 00045694 REV Issued Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 5 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation 1 1 Product Features ...

Page 6: ...Doc No DOC 00045694 REV Issued Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 6 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation ...

Page 7: ...Doc No DOC 00045694 REV Issued Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 7 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation ...

Page 8: ...Doc No DOC 00045694 REV Issued Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 8 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation ...

Page 9: ...Doc No DOC 00045694 REV Issued Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 9 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation ...

Page 10: ...Doc No DOC 00045694 REV Issued Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 10 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation 1 2 Product overview ...

Page 11: ...Doc No DOC 00045694 REV Issued Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 11 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation ...

Page 12: ...Doc No DOC 00045694 REV Issued Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 12 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation ...

Page 13: ...Doc No DOC 00045694 REV Issued Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 13 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation ...

Page 14: ...Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 14 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation z To remove the Battery cover z To install remove the SIM card z To install remove the SD card ...

Page 15: ...00045694 REV Issued Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 15 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation z To install remove the battery z Charging the battery ...

Page 16: ...talled programs and or user data have been backed up before you perform a hard reset 1 Pull out the stylus 2 With the device turned off press and hold the VOLUME UP and VOLUME DOWN buttons then briefly press the POWER button 3 Continue pressing the VOLUME UP and VOLUME DOWN buttons until you see this message on the screen 4 Release the VOLUME UP and VOLUME DOWN buttons 5 Press the VOLUME UP button...

Page 17: ...emory Card with Diag test program need be encoded by HTC HTC design 6 Memory card for ROM code re flash must be encoded by HTC HTC design 7 3pin battery holder HTC special tools MLT 00008 8 Universal Leakage Current Tester HTC special tools MLT 00001 9 Power supply 10 Current Meter L 1 11 Mobile tester 12 Special Made Plastic Stick HTC special tools RTT 00006 13 Hand tools 14 Oven for rework purpo...

Page 18: ...vice Manual Page 18 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation 2 2 Disassembling procedure 1 PHILLIPS SCREW DRIVER 00X50 2 TORX SCREW DRIVER T5X50 3 FLAT PLASTIC STICK P N RTT 00006 4 CLEANING CLOTH 5 PLASTIC TWEEZERS 6 ESD WRIST STRAP Take out the stylus Remove the battery cover as shown ...

Page 19: ...ce Manual Page 19 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Take out the battery as shown Unfasten the screw at the location indicated Tool Phillips screw driver 0 P N 72H02916 00M Torque 0 7 0 1kgf cm Insert the flat plastic stick between the housing and Antenna cover to release the hooks ...

Page 20: ... 20 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Unfasten the screws at the location indicated Tool Torx screw driver T5 P N 72H02257 00M Torque 0 7 0 1kgf cm Insert the flat plastic stick between the Housing and Bezel to separate the Housing Disconnect the GPS coaxial cable from Rigid flex board as shown ...

Page 21: ...sed Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 21 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Disconnect the BT WLAN coaxial cable from Rigid flex Board as shown Remove the black Mylar as show Remove the FPC connector as shown ...

Page 22: ...01 Doc Title Blackstone Service Manual Page 22 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Remove the volume key as shown Unfasten the screw at the location indicated Tool Phillips screw driver 0 P N 72H01266 00M Torque 0 7 0 1kgf cm Remove the Power FPC as shown ...

Page 23: ...c Title Blackstone Service Manual Page 23 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Remove the Rigid flex board from Bezel Remove the main camera as shown Unfasten the screw at the location indicated Tool Phillips screw driver 0 P N 72H01266 00M Torque 0 7 0 1kgf cm ...

Page 24: ... 2008 11 6 A01 Doc Title Blackstone Service Manual Page 24 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Remove the Vibrator as shown Disconnect the BT WLAN coaxial cable from MAIN BOARD as shown Disconnect the GPS coaxial cable from MAIN BOARD as shown ...

Page 25: ... Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 25 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Remove the Microphone Rubber from MAIN BOARD Disconnect the SIM FPC from Main Board Take out the SIM board from Main Board ...

Page 26: ...d Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 26 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Disconnect the Vibrator from the Main Board Remove the Receiver Remove the Speaker Rubber ...

Page 27: ...EV Issued Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 27 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Remove the Speaker Disassembly Completed The Disassembling process is done ...

Page 28: ... 2008 11 6 A01 Doc Title Blackstone Service Manual Page 28 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation 2 3 Assembling procedure Assemble the Main camera as shown Paste a Mylar on the Rigid flex board as shown Paste a Mylar on Rigid flex board as shown ...

Page 29: ...21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 29 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Paste a gasket on rigid flex board as shown Paste a Mylar on audio jack as shown Paste a Mylar on main board as shown ...

Page 30: ...A01 Doc Title Blackstone Service Manual Page 30 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Paste a Mylar on main board as shown Connect the vibrator with main board as shown Align the SIM board with the guide pins on the shield cover and attach it to main board ...

Page 31: ...6 A01 Doc Title Blackstone Service Manual Page 31 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Paste a Mylar on main board as shown Connect the connector of SIM board as shown Note The Vibrator cable is within the FPC Put the microphone Rubber on the Microphone ...

Page 32: ...Doc Title Blackstone Service Manual Page 32 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Connect the left coaxial cable BT WIFI on M B as shown Connect the left coaxial cable BT WIFI on M B as shown Remove the release paper of the adhesive tape on the bezel as shown ...

Page 33: ...c Title Blackstone Service Manual Page 33 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Put the receiver into the slot on the bezel Note Pins are upward Assemble the main board and insert the USB connector into the slot Connect the LCM connector with main board as shown ...

Page 34: ...of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Assemble the vibrator on bezel as shown Fasten the screw at the location indicated Tool Phillip screw driver 0 P N 72H01266 00M Torque 0 7 0 1kgf cm Put the Rigid flex board on the bezel Note The three holes of Rigid flex Board must align with the hole on the bezel ...

Page 35: ... Blackstone Service Manual Page 35 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Fasten the screw at the location indicated Tool Phillip screw driver 0 P N 72H01266 00M Torque 0 7 0 1kgf cm Connect the Rigid flex board connector as shown Paste a Mylar on M B connector as shown ...

Page 36: ...1 Doc Title Blackstone Service Manual Page 36 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Connect the right coaxial cable GPS with Rigid flex board as shown Put the cable into the slot of bezel Connect the left coaxial cable BT WIFI with Rigid flex board as shown ...

Page 37: ...evised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 37 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Put the cable into the slot of bezel Paste a water sensitive label on bezel as shown Attach the volume button FPC to the bezel ...

Page 38: ...8 11 6 A01 Doc Title Blackstone Service Manual Page 38 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Attach the power button FPC to the bezel Install the speaker by putting it into the slot on the housing Put the speaker rubber on the speaker to fix speaker ...

Page 39: ...DENTIAL SM TP001 0704 HTC Corporation Combine the housing with bezel Caution Make sure the Main camera is inserted correctly Fasten the screws at location indicated Tool TORX SCREW DRIVER T5 P N 72H02257 00M Torque 0 7 0 1kgf cm Fasten the screws at location indicated Tool PHILLIP SCREW DRIVER 0 P N 72H02916 00M Torque 0 7 0 1kgf cm ...

Page 40: ...8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 40 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Assemble the antenna cover on housing Put the battery into unit as shown Install the battery cover on unit as show ...

Page 41: ... Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 41 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Insert the stylus into the slot The Assembling Process is Done You may perform the Function Test or the following process ...

Page 42: ...ROM upgrade thru RUU Re flash Upgrade Utility Connect device to PC 1 Setting and allow USB connections in Microsoft ActiveSync 2 Connect your device and desktop or laptop via USB cable 3 Check the pop up message from Microsoft ActiveSync when device is synchronized with PC Download OS Image from SDO 4 Download OS image from SDO http htcscm10 htc com tw SDO 5 Un zip the file and execute RUU program...

Page 43: ... USB connection with ActiveSync mode in the settings of menu RUU 1 7 Hold the volume down key then press power button to trigger the boot loader mode 8 Read the pop up message form ROM update utility and select the I understand checkbox 9 Click Next to proceed RUU 2 10 Read the pop up message form ROM update utility to follow and perform the instructions and select the I completed checkbox 11 Clic...

Page 44: ... TP001 0704 HTC Corporation RUU 3 12 Current image version confirmation 13 Click Update to proceed RUU 4 14 Double verify the ROM revision which you want to update before re flash procedure 15 Click Next to proceed RUU 5 16 Read the information from pop up message and the OS update procedure will takes 10 minutes long 17 Click Next to proceed ...

Page 45: ...ate 2008 11 6 A01 Doc Title Blackstone Service Manual Page 45 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation RUU 6 18 You can see the update progress from your PC and in your device RUU 7 19 The OS upgrade is finished click Finish to close the utility ...

Page 46: ...001 0704 HTC Corporation 3 2 ROM Image upgrade thru SD card Download OS Image from SDO 1 Download OS image from SDO http htcscm10 htc com tw SDO 2 Un zip the image file Format SD card and copy image file to SD card 3 Select file system and format the SD card to FAT32 mode 4 Copy image file XXXX nbh to the micro SD card and rename to BLACIMG NBH ...

Page 47: ... 1 5 Turn the device power off and insert micro SD card 6 Press and hold Volume down Power button and then release the power button first to enter Boot loader mode 7 Press Power button to start upgrade procedure SD Upgrade 2 8 Reading source code from micro SD card Note Please don t power off the device during this process SD Upgrade 3 9 After finish press Reset button to reboot ...

Page 48: ...Key home Key back Key end 7 Display Test Color bar R G B Black White Gray pattern 8 Touch Panel Test Touch Panel test 9 Vibrator Test Vibrator on test 10 LED Test Backlight of Navi board module 11 Stylus Detect Test Stylus remove and insert 12 Read Battery info Battery size 13 Light Sensor Test Light sensor test 14 CPU Identify CPU Type 15 ROM Checksum Test ROM size 16 G Sensor Test Motion G senso...

Page 49: ...FIDENTIAL SM TP001 0704 HTC Corporation Mode No Item Description Remark 1 Bluetooth Test Bluetooth Function Test 2 USB Test USB link test Microsoft ActiveSync 3 Camera Test Camera Function Test 4 WLAN Test WLAN Function Test 5 GPS Test GPS Function Test 6 FM Radio FM Radio Function Test Win CE 7 Audio Test All Audio Function Test ...

Page 50: ...rogram Press Action button to start each of test items Diagnostic Main Menu Function Test Menu 1 Turn the device power off and insert Diagnostic SD card 2 Press and hold Volume Down and press Power button then enter Diagnostic mode 3 Using to select the test item and move to next page as well Select item Function Test to find the Function test menu Auto Test 4 Press the Home key to start the Auto ...

Page 51: ...Corporation F T1 Test 6 Press Home key to select F T1 Test on Function test menu 7 Press Home key to exit and return to Function test menu Back Light Test 8 Press Home key to select B L Test on Function test menu 9 Press Home key to switch the LCD backlight level from Level 1 Level2 Level3 Level4 Level5 Press Home key to exit and return to Function test menu ...

Page 52: ... Function test menu 11 Press Home key to exit and return to Function test menu SD card Test 12 Press Home key to select SD card Test on Function test menu Key Test 13 Press Home key to select Key Test on Function test menu 14 Follow the instruction on screen to perform the Key Button test Power Volume up Volume down Key send Key home Key back Key end The screen will return to Function test menu af...

Page 53: ...N pattern 15 Press Home key to select Display Test on Function test menu 16 After the test pattern is show up please check the pattern if any un uniform color or chromatist 17 Press Home key to continue the next test pattern Display Test BLUE BLACK pattern 18 Press Home key to continue the next test pattern Display Test WHITE Color bar pattern 19 Press Home key to continue the next test pattern ...

Page 54: ...C Corporation Touch Panel Test 20 Press Home key to select Touch Panel Test on Function test menu Vibrator Test 21 Press Home key to select Vibrator Test on Function test menu 22 Press Home key to exit and return to Function test menu LED Test 23 Press Home key to select 24 It will perform the LED test please follow the system instruction to check the LED ...

Page 55: ...s Detect Test 25 Press Home key to select 26 It will perform the stylus test please follow the system instruction to remove and insert the stylus Read Battery info 27 Press Home key to select Read battery info on Function test menu Light Sensor Test 28 Press Home key to select Light sensor test on Function test menu 29 Press Home key to exit and return to Function test menu ...

Page 56: ...ess Home key to exit and return to Function test menu ROM Checksum Test 32 Press Home key to select 33 The Rom Checksum will be displayed on the screen G Sensor Test 34 Press Home key to select G Sensor Test on Function test menu 35 Put the unit on the table with when performing this G sensor testing Engineer ID 36 Press Home key to select Engineer ID on Main menu 37 Press Home A1 LCM for Version ...

Page 57: ...icon Settings down right the corner of the screen and select the Make this device Checkbox 3 Press Action key Jog ball to go next test pattern Bluetooth Test 2 4 Tap Start Settings Connections Beam and select Receive all Checkbox 5 To create a file tap Start Programs Notes New 6 Tap and select the Beam file Bluetooth Test 3 7 Once device is searched tap the device to send the file 8 Return to Toda...

Page 58: ...program in the PC 2 Select ActiveSync in the setting of menu 3 Insert USB cable and connect unit to desktop or laptop 4 The USB to PC icon is appears on the Today screen when your device is connected to your desktop or laptop Camera Test 1 Tap Start Program Camera or Press Camera button to turn on the Camera 2 Make sure the device will present and enter the preview display 3 Check camera pre view ...

Page 59: ...d appears on screen 3 Once the hot spot access point is connected press the IE button and logon Internet GPS Test 1 Download test program from SDO DOC 00042190 http htcscm10 htc com tw SDO 2 Setup the COM port to COM4 3 Place device in GPS receptor coverage area and tap the icon Open GPS 4 Check the GPS status as picture shown FM Radio Test 1 Insert the headset into the Audio Jack before doing the...

Page 60: ...ad test program from SDO GSD 0000XXXX http htcscm10 htc com tw SDO 2 Un zip the image file 3 Copy mfgtest dll and Audio Test exe to internal storage 4 Execute Audio Test program from internal storage 5 Choose the each test in the menu of Tools Audio Test 2 6 Select the Speaker Test then press Play button for testing Audio Test 3 7 Select the Receiver Test then press Play button for testing ...

Page 61: ...ack before doing the testing 9 Select the Headset Test then press Play button for testing Audio Test 5 10 Select the Int Rec Test then press the Record button for voice recording first 11 Stop the voice record then press Play button for internal receiver test Audio Test 6 12 Connect the headset into the Audio Jack before doing the testing 13 Select the Ext Rec Test then press the Record button for...

Page 62: ...poration 5 Power measurement test 5 1 Main board leakage current Test Procedure This is a quick method to measure if any abnormal leakage current on main board which caused high power consumption compare to GOOD main board Equipment list 1 Control box 2 4 colors cable Cable A Red Cable B Yellow Cable C Green Cable D Black C types Jig Jig F 3 pins Short Jig F F ...

Page 63: ...ration Equipment set up 1 Connect control box and jig through 3 colors cable with red black and yellow 2 Set up each button by row A D according to product specification Following is an setting for Diamond Button set up matrix MODEL JIG TYPE A B C D Blackstone F 0 8 X 0 It means press button A0 B8 D0 3 Install jig to device the photo is for reference only A B C D ...

Page 64: ... testing 1 Turn on control box power button 2 Press Power button to turn on the Device 3 In main page Check phone status Click Turn on Airplane mode Set the unit to Airplane mode Make sure all RF function is off phone BT Wifi Idle current test 4 Measure Idle mode current Idle current value must under 60mA if over the criteria it means M B failed please replace M B for repair ...

Page 65: ... 5 After idle current checked Switch OFF the unit Unit is turn off and no display sleep current value must under 6 35mA if over the criteria it means M B failed please replace M B for repair Conclusion If current consumption is passed at both of idle and sleep mode it means M B is GOOD If there is any item FAILED at idle or sleep mode it means M B is failed please replace M B for repair ...

Page 66: ...ter Unit Battery in Warrantee Caution Please charge your unit to full capacity for battery until the green light is displayed before doing the test TEST PROCEDURE Connect device to PC I Setting and allow USB connections in Microsoft ActiveSync II Connect your device and desktop or laptop via USB cable III Check the pop up message from Microsoft ActiveSync when device is synchronized with PC Copy t...

Page 67: ...DENTIAL SM TP001 0704 HTC Corporation Battery Rundown 1 VI Adjust the Backlight brightness into the maximum level on battery power Disable auto adjust backlight and dim the backlight if the device is locked Battery Rundown 2 VII Disable Turn off backlight if device is not used for and Turn off device if not used for on Advanced menu ...

Page 68: ...vised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 68 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Battery Rundown 3 VIII Execute PowerDetect exe under WinCE Battery Rundown 3 IX Set the Sleep as 1hour X Set the Record as 2Mins ...

Page 69: ...ice Manual Page 69 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Battery Rundown 4 XI After running 1 hour the test will be finished XII Press the Power Button to turn on the power XIII Click ok to quit the program Battery Rundown 5 XIV Test result is generated into the log file as PowerCap x ...

Page 70: ...Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 70 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Battery Rundown 6 XV Tag the log file to check the capacity Caution If the capacity is under 70 Please replace a new battery ...

Page 71: ...oration 6 Cosmetic Inspection Criteria 6 1 Classes definition of inspective area Class A area The front side of main unit involve all buttons except LCD Class C area 4 sides and back views of main unit include power key volume key and stylus Class D area Socket of battery inner side of battery cover Antenna and battery connector Photo of inspection areas CLASS A ...

Page 72: ...Doc No DOC 00045694 REV Issued Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 72 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation CLASS C ...

Page 73: ...Doc No DOC 00045694 REV Issued Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 73 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation CLASS D ...

Page 74: ...p c Inspection should be performed under the condition that LCD screen could reflect the mirror image of lamp d The criteria of Newton ring s tinges and measure of area must follow up the worst case sample 6 2 Display inspection Inspection Defects Accept Level Level Single Red Green Blue 3 S 5mm Minor 2 adjacent 0 Minor Bright Dots 3 or more adjacent 0 Minor Single Total Number 2 S 5mm Minor Dark ...

Page 75: ...unit cosmetic inspection criteria of class D please follow dummy class C for inspection criteria GAP STEP INSPECTIONS Description Accept criteria Level Status of main unit assembly Defective assembly and deformed shape were not allowed Minor Gap between each key and ME parts Can t stuck up or no click feeling It couldn t allow stuck up at pressing process Minor Gap between all generic ME parts Gap...

Page 76: ...m N 2 S 10mm MI Class C Label area don t care Exposure of substrate do not accept Scratch L 10mm W 0 4mm N 5 S 5mm MI Contamination dot Granule dot Cave granule Description Accept criteria Class A D 0 5mm N 2 S 15 mm Ignored if D D 0 15mm MI Class C D 0 9mm N 4 S 10 mm MI Burr etc Description Accept criteria Burr Don t accept hand scrape MI Imprint mark Description Accept criteria Class A 0 25 dia...

Page 77: ...01 Doc Title Blackstone Service Manual Page 77 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Class C L 3 0mm W 0 3mm N 5 MI Lint Description Accept criteria Class A L 3mm W 0 2mm N 2 S 5 mm MI Class C L 10mm W 0 3 mm N 3 MI This definition is not applicable to LCM ...

Page 78: ...part again whether the symptom could be duplicated with another unit 2 Touch Panel Does Not Respond to Screen Tap 1 Check the connection of LCM FPC cable whether is properly connected 2 Try to cold boot the unit then perform screen tap again 3 Try with another LCM 4 Try with another Main Board 5 Replace LCM if necessary 6 Replace Main Board if necessary 7 Once the defective part has been identifie...

Page 79: ...whether the symptom could be duplicated 5 Back Light Does Not Turn ON OFF 1 Check the connection of LCM FPC whether is properly connected 2 Try to re flash the ROM code 3 Try with another LCM 4 Try with another Main Board 5 Replace LCM if necessary 6 Replace Main Board if necessary 7 Once the defective part has been identified verify it again with the defective part whether the symptom could be du...

Page 80: ...perly 2 Connect to the AC Adapter and see if it takes charge Also check AC Adapter condition 3 Check whether AC Adapter is functioning properly 4 Check whether the condition of Battery Charging status is correct 5 Check the appearance of Battery Pack if any abnormal 6 Try with another Battery Pack or Replace Battery Pack if necessary 7 Try with another Main Board or Replace Main Board if necessary...

Page 81: ...r or Distorted sound 1 Check Sound Notifications Settings in the unit for Sound Enabling 2 Make sure it s not MUTED 3 Try to re flash the ROM code 4 Clean up the speaker connection side on MB if there is any contamination 5 Dismantle and Check whether the Speaker is properly installed Orientation 6 Replace Speaker if necessary 7 Replace Main Board if necessary 8 Once the defective part has been id...

Page 82: ...unctioning 1 Make sure the wireless environment is OK before connecting to WLAN 2 Make sure the wireless connection setting has properly set 3 Make a life connection with Internet or another device 4 Try to re flash the ROM code 5 Try with another main board if necessary 6 Once the defective part has been identified verify the defective part again whether the symptom could be duplicated with anoth...

Page 83: ...vised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 83 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation 8 Generic Labeling Plan Main unit Agency label_BLAC100 The brand name is shown on bezel HTC P N 77H00691 00M Size 47 05X 52 8mm ...

Page 84: ...Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 84 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Agency label_BLAC110 The brand name is shown on bezel HTC P N 77H00691 02M Size 47 05X 52 8mm ...

Page 85: ...Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 85 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Agency label_BLAC120 The brand name is shown on bezel HTC P N 77H00691 01M Size 47 05X 52 8mm ...

Page 86: ...d Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 86 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Water sensitive label HTC P N 77H00673 00M Qty 1 Tamper evident label HTC P N 77H00460 01M Qty 1 SIM sticker HTC P N 77H00732 00M Qty 1 ...

Page 87: ...0045694 REV Issued Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 87 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation 9 Generic Spare Part List and Photos 9 1 SPL for Repair ...

Page 88: ...Doc No DOC 00045694 REV Issued Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 88 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation ...

Page 89: ...Doc No DOC 00045694 REV Issued Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 89 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation ...

Page 90: ...Doc No DOC 00045694 REV Issued Date 2008 8 21 Revised Date 2008 11 6 A01 Doc Title Blackstone Service Manual Page 90 of 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation ...

Page 91: ...96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation NOTE THE PHOTO OF SPL IS GENERIC AND FOR REFERENCE ONLY THE COLOR AND THE APPEARANCE MAY BE DIFFERENT FROM THE SHIPPED PARTS IF YOU WANT TO APPLY THOSE PARTS PLEASE CONTACT YOUR SERVICE ACCOUNT MANAGER FOR MORE INFORMATION AS FOR PICTURE PLEASE REFER TO THE TABLE AS BELOW ...

Page 92: ...e soldering iron temperature must be setup 415 The temperature range is 415 5 and the solder wire s diameter is 0 4 0 5 0 6mm SAC 305 1 1 E Please be noticed to follow below steps for main board repair which is equipped with Golden Capacitor 1 When replacing level 2 5 components located around the golden capacitor I The temperature of the hot air blower must be under 400 c II When apply the hot ai...

Page 93: ...f 96 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation MAIN BOARD 51H40487 XXM TOP SIDE Location Number Description Remark MAM7 36H00678 00M Switch DT 24M ROKI Light switch AAU4 36H00741 00M Microphone OSNF213 30C KDIC Microphone MAM8 75H00837 00M Connector I O 11P 0 45Pitch MJE2A 11K7P20 ACON USB connector MAM8 AAU4 MAM7 ...

Page 94: ... CONFIDENTIAL SM TP001 0704 HTC Corporation BOTTOM SIDE Location Number Description Remark PAC15 16H00019 00M Gold Cap 0 02F 300ohm SEIKO XH311HGII45E 60 20degC 30 3 3V 5 8 3 8 1 45mm Gold Cap PAM1 75H00786 00M Connector Device Battery conn 3P 2 5pitch 250089MB003G400ZL SUYI N 0 5A 5V 50mohm DREAM Battery connector PAC15 PAM1 ...

Page 95: ... band Antenna GSM Specification EIRP Condition Channel GSM900 975 42 124 PL 5 28 dBm 28 dBm 28 dBm DCS1800 512 698 885 PL 0 27 dBm 27 dBm 27 dBm PCS1900 512 661 810 PL 0 25 dBm 25 dBm 25 dBm EIS The specification of the BER test is 2 Condition Channel GSM900 975 42 124 Cell Power 104 dBm 104 dBm 104 dBm DCS1800 512 698 885 Cell Power 104 dBm 104 dBm 104 dBm PCS1900 512 661 810 Cell Power 104 dBm 1...

Page 96: ...edded Dual band Antenna UMTS Specification EIRP Condition Channel UMTS900 2712 2937 2787 3012 2863 3088 18 dBm 18 dBm 18 dBm UMTS2100 9613 10563 9750 10700 9887 10837 18 dBm 18 dBm 18 dBm EIS The specification of the BER test is 2 Condition Channel UMTS900 2712 2937 2787 3012 2863 3088 104 dBm 104 dBm 104 dBm UMTS2100 9613 10563 9750 10700 9887 10837 104 dBm 104 dBm 104 dBm ...

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