HSP Roll R Cover Holden Z71 Colorado Fitting Instructions Manual Download | Manualshive

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Fasten bolts as shown.

Assemble all 4 clamps as removed earlier.

49

50

51

You can use black seal if the rubber seals break as shown.

Fit sailplane covers

52

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Summary of Contents for Roll R Cover Holden Z71 Colorado

Page 1: ...FI Doc No FI2016 Issue 0 4 05 10 16 TL 19 Roll R Cover Roll R Cover Holden Z71 Colorado Fitting Instructions Fitting Time 45 minutes Checkers Initials Date Checked WWW HSPUTELIDS COM ...

Page 2: ...r up as shown Remove indicated panel and repeat this step for the mirroring side Once you have unfastened all the bolts the bracket should pull out towards the tailgate Remove the softcover panel by unfastening the bolts on the panel indicated 1 2 3 4 ...

Page 3: ...the gasket shown A heat gun might be needed to help remove the gasket Removing of the tub liner and sail plain Remove the plastic cover shown and repeat for the mirroring side this cover will no longer be needed 5 6 7 8 ...

Page 4: ...amps shown and repeat for the mirroring side Unfasten any previsions that maybe holding the tub liner Unfasten any previsions that maybe holding the tub liner Flex up and carefully remove the tub liner 9 10 11 12 ...

Page 5: ... the sailplane Carefully lift up side covers with a plastic pick as shown Lift up and pull out towards the rear door Repeat the last 2 steps for the mirroring side 13 14 15 16 Unfasten the bolts as shown and repeat for the mirroring side ...

Page 6: ...Sailplane and tub liner removed Box contents 17 18 19 Carefully unbox your Roll R Cover Carefully fit the side rails as shown 20 ...

Page 7: ...te to assemble the side rails as shown Apply the tar seal as shown 21 22 23 Apply the tar seal as shown Remove the m6 bolt fitted on the d s side rail to fit through the motor hole as shown You may have to loosen the other 2 motor bolts to help line up 24 ...

Page 8: ...Use tar sealant as shown on the driver side rail Remove cover shown 25 26 27 Your roller cover is all assembled and ready for sailplane fitment Removing the bottom piece indicated 28 ...

Page 9: ...Remove the steel bracket indicated You will no longer need this bracket 29 30 31 Remove steel bracket indicated Unfasten indicated bolts 32 ...

Page 10: ...tom piece should now come apart as shown Stick the seal provided in the kit as shown and assemble bottom piece of the sailplane to the upper part 33 34 35 Remove the original seal Cut off part of the bracket as shown 36 ...

Page 11: ...semble bracket shown Clean any residue from the softcover 37 38 39 Assemble cover shown and repeat steps 27 to 38 for the mirroring side We are now ready to mount the sailplane on the roller cover unit 40 ...

Page 12: ...ts shown Do not over tighten You will be using the bolts removed earlier from the softcover We recommend 3 people for this step Apply automotive weather silicon as shown 41 42 43 Your roller cover and sailplane is now assembled Use soap spray to clean the residue 44 ...

Page 13: ...r tub liners may need trimming to fit with Roller cover The canister needs to sit flat against the back wall of the tub In this case we had to trim the liner down to clear 45 46 47 Connect positive and negative wires then plug wiring as shown Carefully place the assembled roller cover unit on the tub making sure the sailplane locators on the bottom of the sailplane land in the location holes Plug ...

Page 14: ...Fasten bolts as shown Assemble all 4 clamps as removed earlier 49 50 51 You can use black seal if the rubber seals break as shown Fit sailplane covers 52 ...

Page 15: ...nly drill though the liner With sports guard liner carefully drill though the liner and tub Cut and remove double sided tape backing from centre out 53 54 55 Clean and apply primer stick on the front of the tub as shown Carefully stick the seal from centre out 56 ...

Page 16: ... case we had to cut it below the detail line 57 58 59 Spray a generous amount of sealant spray provided in the tracks where the cover glides on Fit the tail gate liner as shown Should the tailgate not clear the roller cover side rails on closing loosen the 4 bolts on each side of the roller cover side rail lift the side rails and tighten evenly Be mindful not to over tighten 60 ...

Page 17: ...Successfully assembled roller cover on Z71 49 ...

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