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HSP MX40P, Fitting Instructions Manual

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HSP MX40P Fitting Instructions Manual Download Page 2

1

Tonneau Cover

Qty - 1

PARTS IN MAIN CARTON

PARTS IN FITTING KIT

PARTS CHECK SHEET

Fitting Kit

Qty - 1

4

5

Lock Keys

(Attached to 

Tonneau rotery 

latch) Qty - 2

OTHER

LID NUTS AND BOLTS

Hinge Bracket

Qty - 2

1186

Lid HInge

Qty - 2

Hinge Pin

Qty - 2

Gas Strut

Qty - 2

Strut body mount

Qty - 2

Striker U-Bolt

Qty - 2

Striker 

Bracket

Qty - 2

25

M8x25 ALAN 

Head Bolt 

Qty - 8

24

M8 3mm thick

Flat Washer

Qty - 8

19

Self drilling screws

 

Qty - 12

M8

Hex Nut

Qty - 8

23

42

Alan key 

Qty - 1

Fitting

Instructions

Fitting

Instruction

Qty - 1

Alcohol wipe

Qty - 1

11

77

11

77

S700-220

1040

UB

1189

Brace bracket

Qty - 2

1200

M6 12MM Bolt

Qty - 2

M6 Lock Nut

Qty - 2

1

15

MX40P

Page 2 of 16

Summary of Contents for MX40P

Page 1: ...t before commencing fitment and report any discrepancies Fitting Instructions Part Number MX40P Mercedes Benz X Class Dual Cab 2017 If lubrication of the locks or hinges is required use only Graphite Powder DO NOT use any other lubricants or oils Do not stand sit or rest heavy objects on Tonneau Cover Humans or animals are not to be under the closed Tonneau at any given time Securely lock tonneau ...

Page 2: ... 2 Hinge Pin Qty 2 Gas Strut Qty 2 Strut body mount Qty 2 Striker U Bolt Qty 2 Striker Bracket Qty 2 25 M8x25 ALAN Head Bolt Qty 8 24 M8 3mm thick Flat Washer Qty 8 19 Self drilling screws Qty 12 M8 Hex Nut Qty 8 23 42 Alan key Qty 1 Fitting Instructions Fitting Instruction Qty 1 Alcohol wipe Qty 1 1177 1177 S700 220 1040 UB 1189 Brace bracket Qty 2 1200 M6 12MM Bolt Qty 2 M6 Lock Nut Qty 2 1 15 M...

Page 3: ...Installation Steps Flow Chart START TUB PREP FOR LID INSTALL LID INSTALL AND ADJUSTMENT FINISH MX40P Page 3 of 16 ...

Page 4: ...roughly clean installation areas Important Instructions are for Utes with an UNDER RAIL tubliner If you have an OVER RAIL tubliner you must trim the top off Find centre and mark position MX40P Page 4 of 16 ...

Page 5: ...and between the hing es and the vehicle to prevent water entry Measure and mark the positions as indicated above from the centre of the bed for placement of the bottom hinges WARNING RECHECK DIMENSIONS TO ENSURE CORRECT MEASURENT Drive the self tapping screws through the holes in the top and the base of the hinge plate into the tub Tighten to 3Nm Measure distance from centre on both sides and mark...

Page 6: ... at the edge of the side rail IMPORTANT Position extrusion as close to the header rail rear radius Rub down firmly to ensure maximum adhesion Gas Struts Measure from the front rail inside of tub measure along top edge of tray 900mm windscreen end then down 20mm and mark the screws position for the gas strut bracket Position the gas strut bracket accordingly mark two mounting holes and centre Refer...

Page 7: ...ing pin through Click pin down into hinge locking tab Fit the lid and adjust so it is even on both sides and forward as far as possible while staying level Note When gas struts are fitted lid will be pulled back slightly When lid is aligned correctly secure the catch hinge to the lid using 4 M8 Thick Washers and M8 Bolts 1186 24 25 MX40P Page 7 of 16 ...

Page 8: ...er to Fig 9 Attach the gas struts between the lid and the mounting brackets Important If you have purchased a Central Locking Ute Lid please ignore the next page concerning Lock Bracket Installation and Lock Bracket adjustment Lower lid to close position Align catch on lid with centre of latch bar and mark position of latch on bracket Repeat for the opposite side 1189 MX40P Page 8 of 16 ...

Page 9: ...e side Self Tapping Screws Brace Bracket 1 2 3 4 5 Choose relevant hole to avoid obstruction Tighten loosely Align brace bracket against tub inner wall 2 Tighten fully 1 Screw in using self drilling screw Part No 1200 1 19 15 Part No 19 P40P Page 9 of 14 1200 MX40P Page 9 of 16 ...

Page 10: ...bar to alter height of bar to suit Repeat for the opposite side Use an Allen key to loosen the hex key screw on the catch and tension cable so it is tight but doesn t move the catch at all then re tighten the hex key screw Cut off excess cable making sure to leave 20mm from locking allen key bolt UB 23 MX40P Page 10 of 16 ...

Page 11: ...MX40P Page 10 of 16 MX40P Page 11 of 16 ...

Page 12: ...MX40P Page 12 of 16 ...

Page 13: ...new painted Hard Tonneau Cover has been covered with a plastic film to protect the paint from damage It will require cleaning and possibly light polishing after the protective film has been removed Use polish as per new paint on a new vehicle Wash Hard Tonneau Cover using water and normal carwash detergent and polish with an automo tive polish MX40P Page 13 of 16 ...

Page 14: ...MX40P Page 14 of 16 ...

Page 15: ...MX40P Page 15 of 16 ...

Page 16: ...MX40P Mercedes Benz X Class Dual Cab MX40P Page 16 of 16 ...

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