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2  General safety information for power tools

DANGER

Read all the safety information, instructions, illustrations and technical data 

which is provided with this device. Failure to follow the instructions below 

may result in electric shock, fire and/or serious injury.

WARNING

This  device  was  manufactured  in  according  with  current  state-of-the-art 

technology and recognised technological safety guidelines. However, its use 

may jeopardise the health and life of the user or third parties, or risk damage 

to other property.

WARNING

The workplace must only be used in accordance with its intended use and in 

technically perfect condition.

NOTE

Keep all safety information and instructions for the future.

NOTE

Only have your device repaired by qualified professional staff and only with 

original replacement parts which are available at HS-Technik GmbH.

 This 

ensures that the safety of the device is maintained.

Summary of Contents for BTC-24

Page 1: ...OPERATING INSTRUCTIONS BTC 24 Original operating instructions I O Port extension for BTC O xx Issue date July 2021 NOTE In case of doubt the original German version of the operating instructions applies ...

Page 2: ... 2 ...

Page 3: ...ower tools 3 Important information about this device 3 1 Structural modifications 11 3 2 Cleaning the device and disposal 11 4 Start up and use 4 1 Device structure 13 4 2 Start up of the BTC 24 14 4 2 1 Assembly of the BTC 24 14 4 2 2 Connection to the BTC 14 4 3 Functional designation of I O s 15 4 4 Interface to digital input modules 16 4 5 Interface to relay output modules 17 4 6 Maintenance a...

Page 4: ...nswer your questions Our technical support and our technicians would be happy to assist you 1 1 Scope of delivery BTC 24 extension Cable for power supply Ethernet cable Operating instructions 1 2 General information Read the device operating manual before initial operation Please pay particular attention to Chapter 2 General Safety Notes This manual should make it easier for the operator to get us...

Page 5: ...he operating instructions in a place accessible to every operator If you have any further questions please feel free to contact us 1 3 Signs and symbols used The following signs and symbols will be used in this manual or on the product Symbol Explanation Read this operating manual do not dispose of with household waste EU conformity marking Registered trademark use only indoors Protection class II...

Page 6: ...y the device WARNING Indicates a potentially dangerous situation that can lead to serious injuries and or damage to the device NOTE Important and useful information on using this device 1 5 Technical terms and abbreviations used Abbreviation Meaning C Degrees Celsius temperature AC Alternate current Hz Hertz Frequency mNN Meters above sea level height SN Serial number V Volts electrical voltage W ...

Page 7: ... this device for other purposes is not permitted Improper use or incorrect accessories can lead to dangers with unforeseeable consequences We accept no liability for damage and malfunctions resulting from non observance of these operating instructions and improper use 1 8 Duties of the operator The operator committed to only allow people who are familiar with the basic regulations on work safety a...

Page 8: ...ability Guarantee and liability claims for personal injury and property damage are excluded if caused by one or more of the following improper use failure to observe these operating instructions improper installation commissioning operation and maintenance of the device Operating the device with defective safety devices or improperly installed or non func tioning safety and protective devices Fail...

Page 9: ...rmation which may not be fully or partially reproduced distributed or otherwise shared The copyright of these operating instructions is retained by HS Technik GmbH Manufacturer s address Im Martelacker 12 D 79588 Efringen Kirchen Telephone 49 0 7628 91 11 0 Fax 49 0 7628 91 11 90 E mail info hs technik com Internet www hs technik com ...

Page 10: ...hnology and recognised technological safety guidelines However its use may jeopardise the health and life of the user or third parties or risk damage to other property WARNING The workplace must only be used in accordance with its intended use and in technically perfect condition NOTE Keep all safety information and instructions for the future NOTE Only have your device repaired by qualified profe...

Page 11: ...nly original replacement parts may be used 3 2 Cleaning the device and disposal NOTE Observe the following information for cleaning your device Incorrect cleaning supplies or improper procedures when cleaning can lead to damage to the device Do not use any degreasing or corrosive cleaning supplies and no water Do not spray any cleaning supplies solvents or easily flammable materials into the openi...

Page 12: ...s Avoid dropping the device Risk of injury due to improper use Improper use can lead to injuries or damage Use the device only for the intended purposes NOTE Maintain your device with care Follow the operating instructions during maintenance and cleaning NOTE Do not drop the device and do not let any other objects fall onto the device Protect it from impacts NOTE Ensure that the device does not co...

Page 13: ... 13 4 1 Device structure 1 Power supply 2 Main switch 3 Subnet connection 4 Customer cable inlet 5 LED state displays 6 Power supply display 5 3 1 2 6 4 ...

Page 14: ...le NOTE Please install the controller so that the connection socket is easily accessible in order to ensure a quick and safe disconnection from the network in an emergency 4 2 2 Connection to the BTC The expansion module is connected to the BTC controller using the communication cable provided The BTC must have a corresponding features to use the digital inputs and outputs ...

Page 15: ... 3 1 DI 1 0 Selection Programm No 0 15 0 15 1 16 max 16 DI 2 1 DI 3 2 DI 4 3 DI 5 4 No of screws rivets 0 15 1 16 max 16 DI 6 5 4 2 DI 1 0 DI 2 1 DI 3 2 Selection Tool No 0 3 0 3 1 4 max 4 DI 4 3 DI 5 4 abort DI 6 5 start Position Module Output Bit No 3 2 relay NO NC contacts 5 1 NO NC 1 0 ready NO NC 2 1 preset accepted 6 2 NO NC 1 2 aborted NO NC 2 3 result IO 7 3 NO NC 1 4 result NIO NO NC 2 5 ...

Page 16: ... 16 4 4 Interface to digital input modules Pinout Connection example ...

Page 17: ... 17 4 5 Interface to relay output modules Pinout Connection example ...

Page 18: ... 18 4 6 Maintenance and servicing Apart from the regular cleaning and the visual inspection for damages the device is nearly maintenance free ...

Page 19: ... storing the BTC 24 Store the device in a dry environment protected against splashing water Store the device in a well ventilated space and protected against exposure to dust Ensure that the storage environment is free of aggressive chemicals and vapours ...

Page 20: ...g conditions 0 40 C 32 104 F 20 60 RH non condensing Transportation and storage 20 60 C 4 140 F 0 75 RH non condensing Voltage supply 110 240 VAC mains supply max 15 W Inputs 12x 20 28 VDC ca 4 mA Outputs 6x potential free relay NO NC contacts max 30 VDC 240 VAC max 5 A 6 Technical data Specifications in mm Not shown to scale ...

Page 21: ...ned on No subnet connection Check the Ethernet cable If the error still persists or is not listed please contact HS Technik GmbH Repairs Telephone 49 0 7628 91 11 0 E mail repaircenter hs technik com Programming Telephone 49 0 7628 91 11 0 E mail support hs technik com Please note the following information Serial number of the device What error has occurred Display When did the error first appear ...

Page 22: ...llation and commissioning instructions If the product or its accessories are modified without our permission this declaration becomes invalid Device description BTC digital I O extension Type designation BTC 24 Manufacturer HS Technik GmbH Im Martelacker 12 D 79588 Efringen Kirchen Directives 2014 30 EU 2014 35 EU Applied standards EN 62368 1 2014 EN 61131 2 2007 EN 61000 6 2 2005 AC 2005 EN 61000...

Page 23: ... 23 Notes ...

Page 24: ...28 91 11 0 Fax 49 0 7628 91 11 90 E mail info hs technik com Internet www hs technik com The technical data in this printed material provide guidance but are without guarantee We reserve the right to make structural changes Our construction suggestions are not binding 21072021 ...

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