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Installer’s Information Manual 

 

Page 3 

Rule 8.  

Completely seal supply and retu rn air ducts to 

furnace casing.  Duct system must run to an area outside 
furnace room or closet.  Seal duct work wherever it runs 
through walls, ceilings or floors of fu rnace room or closet. 

SECTION 2.  MEETING CODES 

This furnace complies with American National Standard 
and National Standard of Canada for Gas Fired Central 
Furnaces, ANSI Z21.47 

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 CAN/CGA-2.3.  It is certified for 

operation with either natural gas or propane (LP) gas for 
indoor installation in a building constructed on site.  It meets 
the requirement for a 100% shut-off gas control system. 

Before installing this fu rnace, make sure you know all 
applicable codes.  Be sure to consult local authorities 
having jurisdiction over furnaces for information on 
electrical wiring, gas piping and venting.  The installation of 
this furnace must conform with local building codes or in the 
absence of local codes, with ANSI Z223.1, National Fuel 
Gas Code or CAN/CGA B149, Canadian Installation Codes. 

Electrical wiring must conform with local building codes or 
in the absence of local codes, with the current National 
Electrical Code, ANSI/NFPA 70 or current Canadian 
Electrical Code, CSA C22.1. 

SECTION 3.  DETERMINING BEST 
FURNACE LOCATION 

You may install this  upflow furnace in an alcove, attic, 
basement, closet, garage or utility room.  Do not install 
furnace in an area subject to freezing temperatures. 

This furnace operates best when return-air temperature is 
between 55°F and 80°F.  Do not install furnace in a  location 
subject to continuous higher or lower temperatures.  
Continuous operation outside of this range may shorten 
furnace life. 

 

 

WARNING

:  Do not install fu rnace  in any other 

position other than upflow.  Doing so could cause  heat 
exchanger blockage and damage to heat exchanger. 

 

Select a location that meets all requirements described in 
this manual for the following: 

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Safety 

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Minimum Clearances  

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Combustion and Ventilation Air 

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Venting 

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Duct System 

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Gas Piping 

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Electrical Wiring 

Locate furnace as near to the center of the air distribution 
system as possible. 

Provide ample space for servicing and cleaning.  Location 
must allow 30 inches minimum front clearance for service. 

 

 

WARNING

:  Some insulating materials are 

combustible.  When a furnace is installed in an attic or other 
insulated space, keep all insulating materials at least 12 
inches away from fu rnace and combustion air inlet.  Failure 
to do so could cause a fire. 

You may install furnace on non-combustible flooring or on 
wood flooring. 

 

 

WARNING

:  Do not install fu rnace on carpeting, 

tile or other combustible material except wood flooring.  
Doing so could cause a fire. 
 

Install furnace so all electrical components are protected 
from water. 

Level furnace from front to back and from left to right within 
1/4 inch.  Furnace must be installed level for proper 
condensate drainage.  Fu rnace will not operate if 
condensate does not drain. 

When furnace is located within the heated space, exhaust 
fans can adversely  affect its operation.  Exhaust fans in 
kitchen, bathrooms, clothes dryers or anywhere within 
heated space, increase combustion air requirements of 
non-direct vented furnaces.  This is because exhaust fans 
reduce the amount of combustion air available to th e 
furnace.  A fireplace also reduces amount of combustion 
air. 

Sufficient air must be provided to ensure there will not be a 
negative pressure in fu rnace room or space.  In addition, 
there must be a positive seal between fu rnace and return 
air duct to avoid pulling air from burner area. 

When a cooling unit is installed with this fu rnace, the 
furnace must be installed parallel with or on the upstream 
side of the cooling unit to avoid condensation in fu rnace 
heat exchanger.  With a parallel flow arrangement,  the 
dampers or other means used to control flow of air must be 
adequate to prevent chilled air from entering the fu rnace 
and, if manually operated, must be provided with a means 
to prevent operation of either unit unless damper is in the 
full heat or cool position. 

When furnace is in a residential garage, it must be installed 
so that pilot and main burners are located no less than 18 
inches above the floor.  Also, furnace should be protected 
from physical damage by vehicles.  

When furnace is in a public garage, airplane hanger, or 
other building having hazardous atmosphere, install unit in 
accordance with recommended good practice requirements 
of the National Fire Protection Association, Inc. Consult 
local code authorities for additional location requirements. 

See Figure 1 for furnace dimensions and clearances. 

Summary of Contents for 422690

Page 1: ... give you the documents listed on opposite side You should immediately read the User s Information Manual for important safety information to keep y ou and your family safe Keep these as long as you keep your furnace Pass them on to future furnace purchasers or users If any of the documents are missing or illegible contact your installer or furnace manufacturer for replacement Throughout this manu...

Page 2: ... in this manual Must is mandatory Should is advisory WARNING Read and follow the safety rules in this section and throughout this manual Failure to do so could cause improper furnace operation resulting in damage injury or death Rule 1 Use only gas approved for use in this furnace as indicated on furnace rating plate Use only natural gas in furnaces designed for natural gas Use only propane LP gas...

Page 3: ...clearance for service WARNING Some insulating materials are combustible When a furnace is installed in an attic or other insulated space keep all insulating materials at least 12 inches away from furnace and combustion air inlet Failure to do so could cause a fire You may install furnace on non combustible flooring or on wood flooring WARNING Do not install furnace on carpeting tile or other combu...

Page 4: ...0 2 0 2 OR 3 90 000 1 2 17 1 2 15 3 4 15 15 16 1 0 0 2 0 2 OR 3 90 000 3 4 20 1 2 18 3 4 18 15 16 1 0 0 2 0 2 OR 3 108 000 3 4 23 1 2 21 3 4 21 15 16 1 0 0 2 0 3 126 000 3 4 23 1 2 21 3 4 21 15 16 1 0 0 2 0 3 See Furnace Rating Plate located on blower door These are furnace dimensions See Sections 9 and 10 for proper ductwork and floor opening dimensions Certified for installation on wood flooring...

Page 5: ...gs that may hold water Support horizontal portions of vent pipe every 5 feet 3 feet for SDR 21 or SDR 26 pipe Protect vent from freezing Long runs of vent pipe installed in an unconditioned space may require insulation to prevent freezing of condensate Furnace can be vented from either left or right side See Figure 2 As shipped furnace is setup for venting through the left side Right side venting ...

Page 6: ...peration while any other appliances connected to the venting system are not in operation 1 Seal any unused openings in the venting system 2 Inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code ANSI Z223 1 NFPA 54 or the CAN CGA B149 Installation Codes Determine that there is no blockage or restriction leakage corrosion and other deficiencies whi...

Page 7: ...126 000 Btu hr model may need a high altitude pressure switch when installed at elevations between 3000 and 4000 feet Above 4000 feet this model requires a high altitude switch for all installations All furnace models require the high altitude pressure switch when installed at elevations above 6000 feet The high altitude pressure switch is supplied with the LP Conversion Kit 4226000 and the Natura...

Page 8: ...0 15 108 000 3 40 40 40 40 40 40 40 40 See Note 2 below 126 000 3 40 40 40 40 35 30 25 20 54 000 2 40 40 40 40 40 40 40 40 72 000 2 21 18 14 11 72 000 3 40 40 40 40 40 40 40 40 5001 6000 90 000 3 40 40 40 40 40 40 40 40 108 000 3 40 35 30 25 20 15 10 108 000 3 40 40 40 40 40 40 40 40 See Note 2 below 126 000 3 40 40 40 40 35 30 25 20 54 000 2 40 40 40 40 40 40 40 40 72 000 2 40 40 40 40 36 32 28 2...

Page 9: ... Attach a combustion air pipe to combustion air inlet collar on top of furnace Use rubber coupling and hose clamps supplied with furnace See Figure 5 Figure 5 Combustion Air Pipe Connection to Furnace for Direct Vent NON DIRECT VENTING INSTRUCTIONS one pipe system DETERMINING VENT LENGTH See Table 2 for maximum vent pipe length Include any termination elbows when determining maximum allowable vent...

Page 10: ... 60 55 50 108 000 3 85 80 75 70 65 60 55 50 See Note 2 126 000 3 62 57 52 47 42 37 32 27 54 000 2 43 40 37 33 30 27 24 20 72 000 2 21 18 14 11 72 000 3 150 150 150 150 150 150 150 150 5001 6000 90 000 3 70 65 60 55 50 45 40 35 108 000 3 85 80 75 70 65 60 55 50 See Note 2 126 000 3 62 57 52 47 42 37 32 27 54 000 2 110 106 104 100 96 92 88 84 72 000 2 50 46 43 40 36 32 29 25 72 000 3 150 150 150 150...

Page 11: ...requirements of all gas appliances in the building You must also allow for reduction of air available for combustion and ventilation caused by exhaust fans range hoods and fireplaces Sufficient air must be provided to ensure there will not be a negative pressure in furnace room or space In addition there must be a positive seal between furnace and return air duct to avoid pulling air from burner a...

Page 12: ...om an unconfined space within the building or from outdoors However if the building is of unusually tight construction all combustion air must come from outdoors Also if returnair is taken directly from a hallway or space next to furnace that communicates with furnace spaces all combustion air must come from outdoors WARNING You must provide permanent air openings to a confined furnace installatio...

Page 13: ...0 108 000 27 6 113 000 126 000 31 5 7 153 000 144 000 36 7 153 000 When communicating with the outdoors through vertical ducts openings and ducts must have a minimum free area of one square inch per 4 000 Btu per hour of total combined input rating of all gas appliances within furnace space See Figure 11 and Table 3 Figure 11 All Air Through Vertical Ducts From Spaces That Freely Access The Outdoo...

Page 14: ...piping is large enough for all appliances connected to it to operate at once without lowering gas supply pressure Failure to do so could cause lighting or burning problems on any of the appliances Always use a pipe thread compound that is resistant to propane LP gas solvent action Sparingly apply thread compound to all joints on male threads only starting two threads from the end INSTALLATION Gas ...

Page 15: ...cal Code CSA C22 1 WARNING Failure to provide a proper electrical ground could result in electric shock or fire Provide furnace with its own separate electrical circuit and means of circuit protection Furnace must have an electrical disconnect switch located at furnace WARNING Failure to provide the above shut off means could result in electrical shock or fire Use electrical wiring that meets curr...

Page 16: ...Page 16 Installer s Information Manual Figure 15 Furnace Wiring Diagram ...

Page 17: ... is de energized Main blower remains energized for 60 seconds CONSTANT FAN MODE Thermostat calls for constant fan R and G terminals connected Fan Timer energizes main blower on heating speed A call for cooling mode while in constant fan mode causes main blower to change from heating to cooling speed Sixty seconds after the call for cooling mode ends main blower changes back to heating speed A call...

Page 18: ...o bottom return air opening Bottom closure panel is available from manufacturer See Table 5 for bottom closure part numbers Table 5 Bottom Closure Part Numbers GAS INPUT Btu hr MOTOR HORSE POWER BOTTOM CLOSURE PART NUMBER 54 000 1 3 4045901 72 000 90 000 1 2 4045901 72 000 90 000 3 4 4045902 108 000 126 000 3 4 4045903 GAS INPUT and MOTOR HP can be found on furnace rating plate WARNING Failure to ...

Page 19: ...25 X 1 72 000 90 000 108 000 126 000 3 4 20 X 25 X 1 20 X 25 X 1 GAS INPUT and MOTOR HP can be found on furnace rating plate FILTER CABINETS Use a bottom filter cabinet side filter cabinet or return air filter grille Field fabricated filter cabinets should allow 1 inch spacing between filter and furnace Placing a field supplied filter directly against furnace bottom or side will decrease airflow a...

Page 20: ...lowly open equipment shut off valve in gas supply line just ahead of furnace 7 Slowly open 1 8 NPT manual shut off valve leading to manometer 8 Turn on all gas appliances attached to gas supply line 9 With furnace operating read gas supply pressure on manometer Natural gas supply pressure must be between 5 and 7 inches W C Propane gas LP supply pressure must be between 11 and 13 inches W C 10 If g...

Page 21: ...place burner access panel using three screws removed in step 2 SECTION 14 CHECKING GAS INPUT RATE It is the installer s responsibility to see that the Btu input rate of the furnace is properly adjusted Under firing could cause inadequate heat primary heat exchanger corrosion and or ignition problems Over firing could cause sooting flame impingement and or overheating of heat exchanger WARNING Fail...

Page 22: ...ustment 3 Start furnace following Operating Instructions on front door 4 Let furnace warm up for 6 minutes 5 Adjust manifold pressure to 10 0 inches W C 0 3 inches W C See Section 13 Manifold Pressure Adjustment WARNING Do not set Propane LP manifold pressure at 11 0 inches W C It could cause heat exchanger failure NOTE NOx reducing screens must be removed from each tube of California NOx furnaces...

Page 23: ...al power and gas before changing orifices Follow this procedure 1 Turn off electricity at electrical disconnect switch next to furnace 2 Turn off equipment shut off valve in gas supply line just ahead of furnace 3 Remove three screws holding burner access panel in place Remove burner access panel 4 Starting with burner farthest from gas control remove main burner screws and main burners Note how b...

Page 24: ...0 1 2 35 65 ML YEL 72 000 3 4 30 60 ML YEL 90 000 1 2 45 75 MH BLUE 90 000 3 4 35 65 MH BLUE 108 000 3 4 35 65 MH BLUE 126 000 3 4 45 75 MH BLUE Gas Input and Motor HP can be found on rating plate These are factory settings Table 10 Cooling Speed Selection GAS MOTOR AIR CONDITIONING TONNAGE INPUT SIZE AT 0 5 INCHES WC Btu hr HP 1 5 2 2 5 3 3 5 4 5 54 000 1 3 LO ML MH HI 72 000 1 2 LO ML HI 72 000 ...

Page 25: ...should be set according to Table 9 Cooling speed should be set to meet cooling equipment requirements See Table 10 for cooling airflow capacities at 0 5 inch W C 6 Place one thermometer in supply air plenum approximately 2 feet from furnace Locate thermometer tip in center of plenum to ensure proper temperature measurement 7 Place second thermometer in return air duct approximately 2 feet from fur...

Page 26: ...itches located near 24 volt terminal strip on Fan Timer 2 Determine switch settings for desired heating blower off delay See Figure 23 3 Set switches on Fan Timer using a small screwdriver NOTE Cooling blower off delay is fixed at 60 seconds and is not adjustable Figure 23 Heating Blower Off Delay SECTION 23 MAINTAINING FURNACE IN GOOD WORKING ORDER WARNING Use replacement parts listed in parts li...

Page 27: ...Industries name Choose from the T87 round w subbase T834 heating and cooling or the T8699 Chronotherm III available in white only PROPANE CONVERSION KIT BELOW 6 000 ft Includes propane regulator spring kit propane pilot orifice and main burner orifices HIGH ALTITUDE PROPANE CONVERSION KIT ABOVE 6 000 ft Includes propane regulator spring kit propane pilot orifice main burner orifices and high altit...

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