HP Velotechnik Gekko fx 2011 Operating Manual And Service Instructions Download Page 34

Chain roller

32

HP

Velotechnik

37

Chain roller

The chain roller guides the chain below the
seat to the rear wheel.

Compared to other models the chain roller
has a big diameter and it has a higher area in
the middle to make the chain move as
smoothly as possible. Due to this higher area
the chain does not lie on the roller with its
sharp edged links but with the bushes in the
middle that work like small bushings. In addi-
tion to a very low rolling resistance it also
supports a quiet chain movement.A chain re-
tention hook between the frame and the chain
roller locks the roller at the bottom and keeps
the chain on the roller when you pedal back-
wards.

The chain roller wears slowly and gradually
shows a sprocket shape in the higher area in
the middle.When this middle area is worn
completely the links of the chain will run on
the roller. In that case you will notice that the
chain makes more noise while running and you
should change the roller. You can purchase the
plastic part without the bearing or the com-
plete roller through your dealer.

The chain roller is not symetrically shaped; the
recessed side of the chain roller has to face to
the frame, the flat side outwards.

The bearings must not be treated with a jet of
water from a high-pressure cleaner or with
solvents since this may destroy the sealings
and remove grease from the bearings. If the
bearings don't move smoothly anymore you'll
have to replace them.

Dismounting the chain roller

See the notes on changing the chain tubes,

page 30.

The chain roller is mounted with a special high
strength screw of the German strength grade
12.9 and it should only be replaced by a screw
of the same type and strength.

Caution! 

If this chain retention hook is

missing the chain may fall down.When you
start pedaling then the chain roller, the seat
or the frame may be damaged through the
chain. Please consult your local specialist
dealer in case this hook is missing.

Caution! 

The roller comes with two main-

tenance free sealed bearings.The bearings
are exchangeable. Between the bearings
there is a spacer that keeps the correct dis-
tance. If you forget to put in the spacer after
you have dismounted the bearings they will
be destroyed when you tighten the screw
while remounting them.

Summary of Contents for Gekko fx 2011

Page 1: ...Operating manual and service instructions 2011 recumbent technology March 2011 HP Velotechnik www hpvelotechnik com...

Page 2: ...freehand 19 How to ride correctly and safely 19 Quick release levers 20 Brakes 21 Gear system 23 Lighting system 24 Table of contents HP Velotechnik Maintenance and care Wear and tear 25 Brakes 25 Ge...

Page 3: ...test recum bent technology by HP VELOTECHNIK that partly needs special treatment and care In this manual you will find detailed instructions on how to optimize your Gekko fx to meet your demands and r...

Page 4: ...al apply only to a completely assembled Gekko fx with standard parts from the series production of HP VELOTECHNIK On special demand HP VELOTECHNIK delivers frame kits to put a specialist dealer in a p...

Page 5: ...maintained in proper condition General safety instructions Intended use Your Gekko fx is a tricycle for the use on streets and paved roads This tricycle is not designed for the use in rac ing and off...

Page 6: ...used to the new situation The load should be placed as close to the body of the rider as possible since this results in better riding performance You can also im prove the handling of the trike by pos...

Page 7: ...ZWEIPLUSZWEI for bikes and trikes with 20 rear wheel Added parts and accessories Additional accessories may impair the function of your Gekko fx We advise you to generally contact your dealer before m...

Page 8: ...f the parts manufacturers that come with this manual Screws and bolts General safety instructions Danger If any part is deformed e g due to an accident or overload especially frame knuckles handlebar...

Page 9: ...mounted in the main frame Unscrew the bolts M8x35 under the main tube with a 6 mm Allen key Take a grip on the front derailleur tube or both cranks and move the front boom further into the frame or pu...

Page 10: ...e check before riding your trike that there is enough heel clearance For shorter riders under 175 cm body height we recom mend to use shorter cranks On the left underside of the front boom there is a...

Page 11: ...h edges to the front and the clamping slot in the main frame s front boom hole that is glued in the frame This bush ensures safe clamping of the front boom and protects the paint It is important to ta...

Page 12: ...to provide a slightly different position to your muscles and ankles You might also find a more comfortable and more efficient riding position A wrong adjustment may lead to pain in your knees and inef...

Page 13: ...ut of the con nector Adjusting the seat back angle A great advantage of the mesh seat seat on your Gekko fx is the possibility to adjust the seat back angle very quickly For beginners or rides in the...

Page 14: ...he clamping screws with 5 7 Nm Check the correct clamping of the han dlebars by sitting down on your trike and pulling the handlebars Doing so the handle bars must not turn in the stem If the clamping...

Page 15: ...e handlebars turn in the stem clamping during the ride stop immediately and tighten the clamping screw of the handlebars If the han dlebars are not sufficiently clamped the han dlebars or the stem may...

Page 16: ...t against spring pressure Slightly open the folding hinge Swivel the quick release lever to the upside so that it is held in an upright position by the sheetmetal 14 HP Velotechnik Folding 4 Grab the...

Page 17: ...h frame parts away from each other Push the folding hinge away from your body The securing bolt snaps in Turn the bike outward during the move and put it down on the floor 4 Close the folding hinge qu...

Page 18: ...right on the on the integrated rollers and the buffer inside the folding hinge Unfolding on the floor To unfold the Gekko fx stand next to the rear wheel of the tricycle standing on its rollers 1 Tilt...

Page 19: ...st ride the users of this recum bent have to practice and make themselves fa miliar with the different handling We recom mend to practice on a quiet road away from traffic Before you ride the tricycle...

Page 20: ...ortable with riding your Gekko fx you should use those clipless pedals Due to the rigid connection between shoe and pedal you don t have to keep your foot on the ped als with pressure anymore This ena...

Page 21: ...knees Pain in the knees often results from an overuse of the muscles in the knee that can also be strengthened by exercise Also a wrong adjustment of the front boom to the leg length in most cases too...

Page 22: ...he lever and increase the clamping ten sion Do this by screwing the adjustment nut on the other side by half a turn Close the lever and check the clamping anew Finally check that the part being secure...

Page 23: ...hex headed screw at the grip please see the respective manual for details The braking effect of modern braking systems can be more powerful than what you have been used to until now Brake carefully Wh...

Page 24: ...ke against rolling away when parked In the standard assembly the brake levers are equipped with a parking brake button that locks the pulled lever To release the parking brake pull the brake lever As...

Page 25: ...the sprockets Due to the long cables that expand under pressure and the housing that compresses un der pressure it may be helpful for changing gears quickly to turn the bar end shifter a little bit f...

Page 26: ...with the tire dy namo at the rear wheel by unlocking the swiv elling dynamo For this purpose you press the red button at the dynamo until it moves to wards the rear wheel To turn the light off swivel...

Page 27: ...s Please read the manual of the brake manufacturer carefully Cable operated mechanical brakes The brake pads of your brakes are worn when you can pull the lever further and further to the handlebar be...

Page 28: ...ll maintenance work on the hy draulic system of your brakes may only be carried out by a qualified technician In case these works are carried out without the re quired knowledge and skills the braking...

Page 29: ...ng parts of the gear system are affect ed by wear Cleaning and lubricating these parts frequently can prolong the life of these parts However they will have to be replaced once worn out The cables hav...

Page 30: ...the chain with a cloth before lubricating Otherwise the fresh oil washes the dirt that clings to the chain into the gaps and the bushings where the dirt caus es heavy wear Do not use any solvents to c...

Page 31: ...s purpose try to remove the chain from the chain ring The chain may come off to a maxi mum of 5 mm For a more precise reading you can buy a chain measurement gauge in your bike shop Only use chains th...

Page 32: ...by a quar ter turn from time to time so that they do not keep wearing out in the same place The intensity of the wear depends mainly on the chain type Please see also the instructions on Chain on pag...

Page 33: ...f this plastic tube and put on the new retention spring Turn the spring so that the retention spring runs under the bolt to the tube and the wire lies between frame and chain tube that way the spirals...

Page 34: ...lete roller through your dealer The chain roller is not symetrically shaped the recessed side of the chain roller has to face to the frame the flat side outwards The bearings must not be treated with...

Page 35: ...your front wheel alignment re gularly The proper tolerance on toe in is 0 2 mm 1 16 For correct measuring properly trued wheels are required To check the toe setting turn the handlebars into the neutr...

Page 36: ...in the picture The distances should be roughly iden tical for one wheel Remove the bolt that connects the inner rod end to the handlebar stem Hold the rod end with a wrench and loosen the nut that is...

Page 37: ...a con nection loosens the trike becomes unstee rable which may lad to serious injury The inside rod end is mounted under the sheetmetal of the stem the button head is facing downwards The outside rod...

Page 38: ...der to let the knuckles with the front wheels at tached turn easily without showing play To check the bearing play pull the front brake and grab the upper bearing cup with your oth er hand Now move yo...

Page 39: ...hich may lead to a serious fall If you hear any unknown noises while riding stop immediately and remove anything that might cling to the mudguards or the wheels Water bottle cage You can mount a water...

Page 40: ...HP Velotechnik 38 This page is intentionally left blank...

Page 41: ...ecure the valve by turning the knurled nut on the threaded rod properly against the valve body Finally put on the valve cap again When you exchange tires please note the maximum width limit of 50 mm a...

Page 42: ...chnical contact areas can be unfinished and must be protected with wax To keep the surfaces brilliant over many years and to protect them effectively against corro sion the bicycle has to be cleaned f...

Page 43: ...also conserve the chain with wax spray after lubri cating it see also the chapter on Chain page 28 The frame has small holes for ventilation that prevent condensation in the frame These holes must not...

Page 44: ...able you will find the pre scribed tightening torques they refer to greased screws The grease also prevents your screws from seizing in their threads so that they won t un screw anymore In particular...

Page 45: ...ize 4 4 6 Nm rear rack at the seat tube M5 key size 4 5 6 Nm b b set cartridge frame 50 60 Nm chain roller roller frame M8 key size 6 17 19 Nm crank crank axle key size 8 35 Nm chain ring screws key s...

Page 46: ...he trike dealer who ordered the bicycle from us In case of damage the dealer has to send the damaged frame to us so that we can check it if asked to do so by us In case of warranty we will replace or...

Page 47: ...you can set an upper price limit for the service with your bicycle mechanic If the necessary works exceed this limit you will be informed in advance You can avoid seasonal waiting periods in spring a...

Page 48: ...rigid feel brake lever blades when pads reach rotor check brake pads for wear bottom bracket bearings check bearing play rims check wall thickness wear condition chain grease and check for wear chain...

Page 49: ...Warranty Pass HP Velotechnik 47 see page before every ride monthly annually note 24 39 21 25 39 28 30 32 40 39 12 12 36...

Page 50: ...ervice plan is intended to give you a rough overview over the required mainte nance and service works In no case it can re place the detailed instructions in this manual You can perform service works...

Page 51: ...ride under bad conditions like rain grit or dirt it is necessary to have shorter mainte nance intervals In order to measure your riding performance we recommend to use a bicycle computer The regular s...

Page 52: ...tube gusset I have received the bicycle in good condition ad justed to my size and performed a test ride I have been informed about the correct use of the recumbent the components like derailleur and...

Page 53: ...ter the purchase Order No milage approx km Date Dealer s Stamp and Signature Exchanged or additionally mounted parts 1st service No later than 300 kilometers or 2 months after the purchase Order No mi...

Page 54: ...ter the purchase Order No milage approx km Date Dealer s Stamp and Signature Exchanged or additionally mounted parts 3rd service No later than 6000 kilometers or two years af ter the purchase Order No...

Page 55: ...er the purchase Order No milage approx km Date Dealer s Stamp and Signature Exchanged or additionally mounted parts 5th service No later than 12000 kilometers or four years after the purchase Order No...

Page 56: ...er the purchase Order No milage approx km Date Dealer s Stamp and Signature Exchanged or additionally mounted parts 8th service No later than 21000 kilometers or seven years after the purchase Order N...

Page 57: ...er the purchase Order No milage approx km Date Dealer s Stamp and Signature Exchanged or additionally mounted parts 10th service No later than 27000 kilometers or nine years after the purchase Order N...

Page 58: ...r the purchase Order No milage approx km Date Dealer s Stamp and Signature Exchanged or additionally mounted parts 12th service No later than 33000 kilometers or eleven years after the purchase Order...

Page 59: ...r the purchase Order No milage approx km Date Dealer s Stamp and Signature Exchanged or additionally mounted parts 14th service No later than 39000 kilometers or thirteen years after the purchase Orde...

Page 60: ...ik Paul J W Hollants und Dipl Ing Daniel Pulverm ller GbR Elisabethenstr 1 D 65830 Kriftel Tel 49 61 92 97 99 2 0 Fax 91 02 18 www hpvelotechnik com 2011 recumbent technology HP Velotechnik www hpvelo...

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