HouseWarmer HWDV080BDV(N,P)-1 Installation Instructions And Owner'S Manual Download Page 42

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24632-0-0508

Page 42

USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH.

PLEASE NOTE:

When ordering parts, it is very important that part number and description of part coincide.

PARTS LIST

INDEX NO.

PART NO.

DESCRIPTION

HWDV080

HWDV181

24622

24623

WALL MOUNTING PLATE, INSIDE

24679

24680

CASING ASSEMBLY (INCLUDES CASING DOOR)

24606

24607

CASING ASSEMBLY (INCLUDES MAGNETS)

24614

24615

CASING DOOR

24577

24578

AIR DROP

24639

24640

CASING BACK

24584

24585

COMBUSTION CHAMBER

M155

GASKET, OBSERVATION HOLE

R1055

ELECTRODE AND WIRE

DV781

OBSERVATION HOLE COVER

R1122

WING NUT

TH275

24644

BURNER

R2256

THERMOCOUPLE

R2893

PILOT - NAT

R2890

PILOT - LPG

TH335

PILOT SHIELD

M151

GASKET, PILOT

TH133

TH134

CHAMBER DOOR WITH GASKET

24605

PILOT TUBING - NAT (INCLUDES FERRULES)

24647

PILOT TUBING - LPG (INCLUDES FERRULES)

R2708

PIEZO IGNITOR

TH289

PIEZO IGNITOR BRACKET

P8655

ORIFICE NO.55 - NAT

P8666

ORIFICE NO.66 - LPG

P8649

ORIFICE NO.49 - NAT

P8656

ORIFICE NO.56 - LPG

P104

ORIFICE FITTING

R2423

CONNECTOR

24604

INLET TUBING

Summary of Contents for HWDV080BDV(N,P)-1

Page 1: ...the ap pliance Consumer Retain this manual for future reference Do not store or use gasoline or other ﬂam mable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s in...

Page 2: ...nd Assembly 15 16 Interior Preparation and Installation of the Back of the Unit 17 19 Interior Installation of the Front of the Unit 20 Cutting the Vent Tubes 21 22 Exterior Installation of the Venting 23 25 Reassembly and Resealing Vent Air Intake System 26 28 Installation of Optional Blower Kit HW125SCB 29 32 Before Operating Appliance 33 36 Operating Instructions 37 Lighting Instructions 38 To ...

Page 3: ...X DIRECT VENT HEATER INSIDE WALL MOUNTING PLATE ATTACHED ON BACK INLET OUTLET TUBES INSTALLATION TEMPLATE TEMPLATE FOR HWDV080 ON REVERSE SIDE OUTSIDE WALL MOUNTING PLATE VENT CAP VENT KIT HARDWARE PACKET VENT SHIELD HEATER HARDWARE PACKET ...

Page 4: ... ADJUSTABLE WRENCH CAULKING PHILLIPS SCREW DRIVER TAPE MEASURE DRILL SAW HARDWARE PACKETS PLASTIC TOGGLE 6 10 X 1 SLOTTED HEX HEAD SCREW 6 NYLON WASHER 2 10 X PHILLIPS HEX HEAD SCREW 3 10 X 2 HEX HEAD SCREW 4 HEATER HARDWARE PACKET VENT KIT HARDWARE PACKET ...

Page 5: ... INCHES HEIGHT 21 11 16 25 3 16 WIDTH 18 5 16 22 5 16 DEPTH 8 7 8 9 3 8 NET WEIGHT LBS 33 5 45 5 MAX GAS CONSUMPTION 8 000 Btu hr 18 000 Btu hr SAFETY DEVICES Safety valve thermocouple Warning This direct vent wall furnace is equipped for Natural or Propane gas Field conversion is not permitted HIGH ALTITUDE SPECIFICATIONS Model 0 2 000 feet 0 610 m 2 000 4 500 feet 610 1370 m Main Burner Oriﬁce G...

Page 6: ...24632 0 0508 Page 6 UNIT DIMENSIONS MAKE SURE THAT APPLIANCE IS SUITABLE FOR THE GAS SUPPLY AVAILABLE NATURAL GAS OR PROPANE LP ...

Page 7: ... person Heater should be inspected be fore use and at least annually by a qualiﬁed service person More frequent cleaning may be required due to ex cessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean Follow State and Local codes for installation DO NOT put anything around or on top of the ...

Page 8: ...le trailer or area Finally let the service man and ﬁreﬁghters check for escaped gas Have them air out the area before you return Properly trained LP Gas service people should repair the leak then check and relight the gas appliance for you SOME POINTS TO REMEMBER NO ODOR DETECTED ODOR FADE LP GAS WARNING ODOR If a gas leak happens you should be able to smell the gas because of the odorant put in t...

Page 9: ... The nearest point of the vent cap should be a minimum horizontal distance of six 6 feet 1 8 m from any pressure regulator In case of regulator malfunction the six 6 feet 1 8 m distance will reduce the chance of gas entering the vent cap Always consult your local Building Department regarding regu lations codes or ordinances which apply to the installation of a direct vent wall furnace Instruction...

Page 10: ...as required in accordance with the aboveprovisionsshallcomplywithNFPA720andbeANSI UL 2034 listed and IAS certiﬁed 3 SIGNAGE Ametal or plastic identiﬁcation plate shall be per manently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign s...

Page 11: ... supply inlet to building or the combustion air inlet to any other appliance 6 inches 152 mm for appliance 10 000 Btuh 3 kW 9 inches 229 mm for appliances 10 000 Btuh 3 kW and 50 000 Btuh 15 kW 12 inches 305 mm for appliances 50 000 Btuh 15 kW K Clearance to a mechanical air supply inlet 3 feet 914 mm above if within 10 feet 3 04 m horizontally L Clearance above paved sidewalk or paved driveway lo...

Page 12: ... outside wall The gas line opening should be made at this time Location of the opening will be determined by the position of ﬂoor joists and the valve and union used for servicing Note Never use plastic pipe Check to conﬁrm whether your local codes allow copper tubing or galvanized Note Since some municipalities have additional local codes it is always best to consult your local authority and inst...

Page 13: ...ar wall 4 The minimum distance from the center of the vent cap to the nearest outside corner or obstruction is 24 610 mm 5 The minimum wall depth is 4 1 2 114 3 mm and the maximum is 12 304 8 mm The use of tubes not supplied by the manufacturer results in unsatisfactory performance The vent terminal of a direct vent appliance with an input of 50 000 14 6 KW BTU per hour or less shall be located at...

Page 14: ...diameter of 8 203 mm A template is provided in furnace carton for positioning furnace on the wall Also refer to Figure 3 for positioning the furnace on wall and for locating gas line connection Figure 3 For large homes or spread out ﬂoor plans two or more furnaces are recommended Do not locate furnace where a door could swing over the outer casing or where circulation could be retarded by furnitur...

Page 15: ...ing system must be properly installed to insure proper and safe operation The venting system must also be properly re installed and re sealed to insure proper and safe operation INSTALLATION AND ASSEMBLY WARNING Any change to this heater or its control can be dangerous Provide adequate clearances and accessibility for purposes of servicing and proper operation A manufactured home USA only installa...

Page 16: ... Read the installation instructions thoroughly before cutting or drilling any holes for installation WARNING Do not remove any rating plates attached to the unit CLEARANCES TO COMBUSTIBLES Allow clearances for all models to adjacent combustible con struction IMPORTANT A qualiﬁed service person must install this ap pliance Installation must conform to local codes or in the ab sence of local codes w...

Page 17: ...ter will be located Template for HWDV080 will be on the opposite side of the shown template MOUNTING TEMPLATE FOR SEE OTHER SIDE FOR HWDV080 1 Before installing unit remove wall mounting plate from back of unit 3 Trace the template wall hole and if applicable the gas inlet hole onto the wall Mark the six 6 wall mounting plate screw holes onto the wall The size of the gas inlet hole will depend upo...

Page 18: ... recommends the use of the wall template to properly cut the wall holes and place the heater If the template is damaged or not included refer to the table and graphic below for proper alignment of the wall holes and heater Be sure the baseboard does not get in the way MEASUREMENTS Model HWDV080 B DV HWDV181 B DV C 7 3 8 11 3 8 D 10 7 8 10 7 8 E 21 24 1 2 F 9 1 4 9 1 4 G 4 4 I 6 1 4 6 1 4 INTERIOR ...

Page 19: ...ews to attach the wall mounting plate to the wall If installing onto drywall not into a stud anchors must be used Drill a pilot hole inside of the traced circle so that a jigsaw can be used to cut the holes out Pilot Hole 8 Pivot and remove casing door Remove two screws from the back inside of the unit and detach the wall mounting plate from outside back of the unit INTERIOR PREPARATION AND INSTAL...

Page 20: ...onto the tabs of the wall mounting plate After the back of the unit is attached to the wall bring in the gas line as shown on page 18 or follow the installation template indications Following your city local and state codes attach the gas line to the unit NOTE The gas line runs through the wall or ﬂoor of the house GAS LINE Secure the back of the unit into place using two 2 screws Replace casing d...

Page 21: ...TLET TUBE AIR INLET TUBE MOUNTING PLATE SCREWS 3X LONG SCREWS 4X CAP NOTE Flue outlet tube and air inlet tube should be measured and cut to the proper length from the back of the unit to the outside wall of the house See page 22 boxes 3 and 4 IMPORTANT The appliance s venting system should be inspected at least once a year and immediately cleaned if necessary ...

Page 22: ...e outlet tube is placed as far as possible onto the collar of ﬂue outlet Mark the 3 76 mm diameter ﬂue outlet tube 2 7 8 73 0 mm beyond the mounting surface for the outside wall plate Remove 3 76 mm diameter ﬂue outlet tube from collar of ﬂue outlet on combustion chamber 5 Markorwraptapecompletelyaroundthetubesatthemarkedpoints to help in making a true cut Do not crimp or enlarge tubes MARKER FLUE...

Page 23: ...the proper length from the back of the unit to the outside wall of the house There should be little to no venting showing on the outside of the house 4 10 x 2 SCREWS Place caulking not provided beneath the edge of the outside wall mounting plate Use additional caulking to correct uneven wall surface such as clapboard Position the outside wall mounting plate so that 5 127 mm diameter air inlet tube...

Page 24: ...ement not provided to 3 76 mm diameter ﬂue outlet collar on combustion chamber and to 3 76 mm diameter collar on vent cap 3 DIA VENT CAP COLLAR FURNACE CEMENT 4 If installing onto vinyl aluminum or any type of siding that may warp or discolor attach vent shield using two of the screws that attach the outside wall mounting plate EXTERIOR INSTALLATION OF THE VENTING ...

Page 25: ...on of this Housewarmer product is complete Attach vent cap into the 3 76 mm diameter ﬂue outlet tube Attach vent cap to outside wall mounting plate with 3 10 x 1 2 13 mm screws provided 3 10 x SCREWS EXTERIOR INSTALLATION OF THE VENTING ...

Page 26: ...he outside wall mounting plate Apply new caulking beneath the edge of the outside wall mounting plate Use additional caulking to correct uneven wall surface such as clapboard Attach 5 127 mm diameter air inlet tube onto the collar of air drop assembly Attach caulked outside wall mounting plate into the 5 127 mm diameter air inlet tube Position the outside wall mounting plate so that 5 127 mm diame...

Page 27: ... REASSEMBLY AND RESEALING VENT AIR INTAKE SYSTEM FLUE OUTLET TUBE COLLAR OF FLUE OUTLET 3 DIA VENT CAP COLLAR FURNACE CEMENT 4 If installing onto a vinyl sided exterior wall attach vinyl siding vent shield using two of the screws that attach the outside wall plate Attach 3 76 mm diameter ﬂue outlet tube onto ﬂue outlet collar on combustion chamber ...

Page 28: ...aling vent air intake system is completed 3 10 x SCREWS Attach vent cap into the 3 76 mm diameter ﬂue outlet tube Attach vent cap to outside wall mounting plate with 3 10 x 1 2 13 mm screws provided REASSEMBLY AND RESEALING VENT AIR INTAKE SYSTEM ...

Page 29: ...ALLATION OF OPTIONAL BLOWER KIT HW125SCB 1 Remove front panel of heater by opening then lifting one side out then the other 2 Disconnect the power cord from the blower assembly 3 Remove ground screw from blower mounting bracket ...

Page 30: ...0 4 Insert blower into bottom of heater and attach with four 4 screws provided 5 Insert power cord through the hole in the bottom of the heater ROUTE CORDS THROUGH BOTTOM HOLE INSTALLATION OF OPTIONAL BLOWER KIT HW125SCB ...

Page 31: ... power cord to blower assembly 7 Attach ground wires from the blower and power cord to the blower mounting bracket 8 Slide fan control into the tabs on the right side of the chamber support INSTALLATION OF OPTIONAL BLOWER KIT HW125SCB ...

Page 32: ... cord on the underside of the heater Insert strain relief into hole in the bottom of the heater 10 Plug power cord into wall receptacle and reattach front panel of heater to complete installation For replacement parts see Parts List on pages 42 and 43 and Parts View on page 44 STRAIN RELIEF INSTALLATION OF OPTIONAL BLOWER KIT HW125SCB ...

Page 33: ... during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa BEFORE OPERATING APPLIANCE DO NOT RECESS INTO WALLS BOOKCASES ETC CHECK THE FOLLOWING BEFORE OPERATING APPLIANCE ATTENTION INSTALLER INSTRUCT YOUR CUSTOMER ABOUT THE CORRECT OPERATION OF THE APPLIANCE BEFORE YOU LEAVE Air must be purged from pipeline by depressing to pilot setting or by loosening gas inlet c...

Page 34: ...ut of trafﬁc and away from furniture and draperies 3 4 Do not spray any aerosol near heater when in operation Do not store these elements near appliance Do not place clothing or other ﬂammable material on or near the appliance Do not dry clothes over heater Blockage of hot air outlet will cause overheating of appliance and possible ﬁre BEFORE OPERATING APPLIANCE ...

Page 35: ...ce be modiﬁed Do not operate this appliance if any parts have been removed for service 7 Do not place ﬂammable elements on or near the heater BEFORE OPERATING APPLIANCE 6 Avoid blocking air inlet and hot air outlet 5 Do not touch grill while operating Avoid burning yourself ...

Page 36: ... 1583 9 10 After completion of gas pipe connections all joints must be checked for gas tightness by means of leak detector solution soapy water or an equivalent solution as applicable CAUTION Since some leak test solutions including soapy water may cause corrosion or stress cracking all tested pipes and joints shall be rinsed in water unless it has been determined that the test solution is a non c...

Page 37: ...phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the ﬁre depart ment C Use only your hands to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand do not try to repair it call a qualiﬁed service technician Force or attempted repair may result in a ﬁre or explosion D Do not use this appliance if it has been under wa...

Page 38: ...hnician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call a qualiﬁed service techni cian or gas supplier 10 Attention Gas control has an INTERLOCK latching de vice When the pilot is initially lit and the safety magnet is energized pilot stays ON the INTERLOCK latching de vice becomes operative If the gas control is turned to the OFF positi...

Page 39: ...nge ﬂame Do not mistake it for an improper yellow ﬂame The pilot ﬂame is blue and goes toward the main burner and thermocouple horizontally A slight yellow tip on the ﬂame is normal The pilot ﬂame must surround and extend approximately 1 4 6 mm beyond the thermocouple and must extend beyond the ﬁrst row toward the second row of main burner ports PILOT FLAME CHARACTERISTICS MAIN BURNER FLAME CHARAC...

Page 40: ...s leakage Check with soapy water solution To be performed by qualiﬁed personnel Cleaning of pilot burner As required Clogging of same To be performed by qualiﬁed personnel In case of doubt please check with our Customer Service Department Use soft dry cloth to wipe cabinet Use compressed air to remove dust from around pilot and main burner Use a vacuum cleaner or compressed air to clean cap and ai...

Page 41: ... piping according to installa tion instructions Difﬁculties in heating room A Incorrect heater size B Low gas pressure C Partially plugged injector A Contact Service Department for sizing room B Check with Service Department C Check with Service Department To order parts please visit our website at www housewarmerproducts com or call 877 459 1583 All parts listed in the Parts List have a Part Numb...

Page 42: ...5 COMBUSTION CHAMBER 8 M155 M155 GASKET OBSERVATION HOLE 9 R1055 R1055 ELECTRODE AND WIRE 10 DV781 DV781 OBSERVATION HOLE COVER 11 R1122 R1122 WING NUT 12 TH275 24644 BURNER 13 R2256 R2256 THERMOCOUPLE 14 R2893 R2893 PILOT NAT 14 R2890 R2890 PILOT LPG 15 TH335 TH335 PILOT SHIELD 16 M151 M151 GASKET PILOT 17 TH133 TH134 CHAMBER DOOR WITH GASKET 18 24605 24605 PILOT TUBING NAT INCLUDES FERRULES 18 2...

Page 43: ...8 TH107 TH107 AIR INLET TUBE 39 24625 24625 WALL MOUNTING PLATE OUTSIDE 40 24626 24626 VENT SHIELD 41 TH334 TH334 VENT CAP NOT SHOWN 742158 742158 PILOT ORIFICE 014 NAT NOT SHOWN 742266 742266 PILOT ORIFICE 009 LPG NOT SHOWN 24633 24633 HARDWARE PACKAGE HEATER NOT SHOWN 24630 24630 HARDWARE PACKAGE VENT KIT NOT SHOWN 24670 24670 HARDWARE PACKAGE BLOWER NOT SHOWN R7649 R7649 FAN CONTROL SWITCH BLOW...

Page 44: ...24632 0 0508 Page 44 PARTS VIEW 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 ...

Page 45: ...24632 0 0508 Page 45 SERVICE NOTES ...

Page 46: ...24632 0 0508 Page 46 SERVICE NOTES ...

Page 47: ...24632 0 0508 Page 47 SERVICE NOTES ...

Page 48: ...MER is a registered trademark of Empire Comfort Systems Inc www housewarmerproducts com EMPIRE EMPIRE Comfort Systems Manufactured for Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 877 459 1583 FAX 877 459 0514 ...

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