Hougen Portable Operator'S Manual Download Page 9

Adjust Gibs before adjusting front support bracket.

1.  Loosen Arbor Support Bracket Bolts.
3.  Be sure top of arbor is flush with the shoulder on motor output shaft.  Also make certain arbor is securely 
 

fastened.

4.  Turn feed handle until motor and spindle are at the bottom of their travel.
5.  Tighten Arbor Support Bolts.
6.  Feed slide up and down a few times, checking for free and uniform movement.

NOTE: Check Arbor support bolts regularly to make certain they are tight.  Tighten as required.

 

 

 

 

        

ADJUSTMENT OF GIBS

1.  Loosen all Gib Screws.
2.  Feed the drill in and out a few times and then, with top of motor slide flush with top of housing, tighten the Gib 
 

Screws until you feel them touch the Steel Gib.

3.  Feed the drill in and out again.
4.   Adjust Gib Screws so that there is uniform pressure from top to bottom. (Top of motor slide flush with top of 
 

housing.)

5.  Turn each Gib Screw in about 1/8 to 1/4 turn, depending upon your preference.
6.  Gibs should be tight enough so that slide moves up and down smoothly with no wobble or shaking. 
 

(Looseness will cause cutter breakage.)

    

NOTE:  Gibs should be lubricated regularly.

ARBOR ADJUSTMENT 

1.   Keep inside of Hougen Cutter clear of chips. Chips will interfere with cutting to maximum depth and may impede         
      the free oil flow and can cause cutter breakage.
2.   Keep work, machine, arbor and Hougen Cutter free of chips and dirt.
3.   Tighten all bolts and fasteners regularly.
4.   We highly recommend using a light viscosity cutting fluid (preferably  
      Hougen Cutting Fluid - Part No. 11742-4)
5.   Occasionally check metering of cutting fluid flow. Lack of cutting fluid may 
      cause Hougen Cutter to freeze in cut, slug to stick and may result in poor 
      cutter life.
6.   Always start cut with light feed pressure and then increase sufficiently to 
      achieve maximum cutting rate.
7.   Ease off on pressure as cutter begins to break through at the end of the cut.
8.   Keep slide dovetails, brass gibs and feed rack lubricated and free of chips and dirt. 
9.   When slug hangs up in cutter, turn off motor and bring cutter down on a flat surface. This will normally straighten a 
      cocked slug, allowing it to be ejected. 
10. When cutting large diameter or deep holes it may be necessary to stop in the middle of the cut to add cutting 
      fluid and remove the chips from around the arbor. (When doing this DO NOT raise the cutter out of the hole. 
      Doing so can allow chips to get under the teeth of the cutter and make it difficult to restart the cut.) 
 

* ”Babying” the cutter through the cut will only decrease tool life.

HINTS FOR SMOOTHER OPERATION

#1 cause of cutter 

breakage and 

prematurely dull 

teeth is too little 

feed pressure*

9

Summary of Contents for Portable

Page 1: ...POWER FEED MAGNETIC DRILL OPERATOR S MANUAL FOR USE WITH 12 000 SERIES HOUGEN CUTTERS HMD925 ...

Page 2: ...onable use neglect improper service or other causes not arising out of defects in material or workman ship No other expressed warranty is given or authorized Hougen Manufacturing Inc disclaims any implied warranty of MERCHANTABILITY or FITNESS for any period beyond the expressed warranty and shall not be liable for incidental or consequential damages Some states do not allow exclusions of incident...

Page 3: ... and magnet mounting screws are snug and have not vibrated loose in transit 9 Your new Magnetic Drill comes complete with arbor mounted The 3 4 diameter arbor bore fits all 3 4 shank 12 000 Series Hougen Cutters Reread Safety Warnings listed in the Operator s Manual and on the drill unit to avoid injury Follow operating procedures 3 Always wear eye protection while using cutting tools or in the vic...

Page 4: ...iators ranges refrigerator enclosures 9 Keep Children Away Do not let visitors contact tool All visitors should be kept away from work area while in use 10 Store Idle Tools When not in use tools should be stored in a dry and high or locked up place out of reach of children 11 Use Right Tool Do not force small tool or attachment to do the job of a heavy duty tool Do not use tool for purpose not int...

Page 5: ...ol when you are tired Have defective switches replaced by authorized service center 23 Outdoor Use Extension Cords When tool is used outdoors use only extension cords intended for use outdoors and so marked 24 Additional Safety Precautions Arbor and cutter should never be used as a hand hold Keep hands and clothing away from all moving parts Do not use Hougen Cutters where ejected slug might cause...

Page 6: ...safety switch Motor can now be started by pushing the motor START switch MOTOR START STOP SWITCH Starts and Stops the motor See instructions previous page POWER MANUAL FEED SWITCH Enables or disables Power Feed Mode 1 Place Magnetic Drill on clean flat steel plate that is at least 3 8 thick 2 Plug unit into proper AC power source DO NOT use with DC Power 3 Locate the Magnet ON and OFF switches and ...

Page 7: ...and surface condition Since magnetic attraction diminishes with thinner material or rough surfaces mechanical clamping of drill unit to the workpiece should be used when cutting thin material 3 8 or less or material with uneven surfaces 1 Make sure workpiece and bottom of magnet are free of chips oil etc 2 Position drill by sliding it and gently feeding Arbor so that pilot point is touching center...

Page 8: ... is exactly perpendicular to axis of set screw holes 6 Insert set screws and tighten OPERATION OF CUTTING FLUID RESERVOIR 1 With Drill in operating position turn the feed handles so that cutter and pilot are above the work surface 2 Fill reservoir by removing cap on bottle 3 Turn on coolant bottle 4 Test metering capabilities of Arbor Cutter Pilot assembly magnet ON motor OFF by feeding the Arbor ...

Page 9: ...ng to maximum depth and may impede the free oil flow and can cause cutter breakage 2 Keep work machine arbor and Hougen Cutter free of chips and dirt 3 Tighten all bolts and fasteners regularly 4 We highly recommend using a light viscosity cutting fluid preferably Hougen Cutting Fluid Part No 11742 4 5 Occasionally check metering of cutting fluid flow Lack of cutting fluid may cause Hougen Cutter to fr...

Page 10: ...S DIAGRAM 17617 17601 17618 17613 17608 17626 17609 17611 17616 17614 17605 17627 17625 Wires to Motor Cord 17610 17603 17602 17607 17624 17623 17628 17606 17602 17632 17632 17621 17630 17604 17612 17632 17600 10 ...

Page 11: ...7603 Ball Bearing 1 17622 Brush Cap 2 17604 Ball Bearing 1 17623 Pan Head Screw 2 17605 Ball Bearing 1 17624 Pan Head Screw Short 2 17606 Dust Seal 1 17625 Pan Head Screw Long 2 17607 1st Inter Gear Assy 1 17626 Retaining Ring 1 17608 2nd Inter Gear Assy 1 17627 Retaining Ring 1 17609 Spur Gear 1 17632 Paper Washer 2 17610 Flat Washer 1 19021 Label Motor 1 17611 Key 1 19032 Motor Assy 1 17612 Dowe...

Page 12: ...cker Switch 1 04877 Wire Harness 1 04878 LED Spacer 1 04879 LED Lens 1 04881 LED Bulb 1 04891 Stand Off 5 05180 Power Circuit board 1 05190 Switch w Relay 1 05318 Standoff 3 05319 Nut 3 05320 Screw 3 05330 Suppression Assy 1 05331 Two Wire Jumper 1 05332 Jumper 1 05335 Mini Toggle Switch 1 05336 Mini Boot Toggle Switch 1 05355 Screw PHMS 4 40 5 19038 Power Feed Circuit Board 1 19039 Faceplate 1 ...

Page 13: ...CONTROL PANEL HOOKUP 13 To Magnet J1 J2 Ground Power In Black Power In White Drill Motor Black Drill Motor White To Feed Motor Magnet Safety Switch J4 Slide Safety Switch J3 ...

Page 14: ...40234 40398 02429 90052 17002 02423 02422 04500 90077 10560 40038 02430 02431 40077 90028 40237 90028 02428 10553 75156 50035 41044 19033 01299 40398 40302 40301 40300 40300 40295 40301 40302 40303 40332 04157 02549 05057 40038 10560 05058 04986 90064 05187 05203 19042 19018 02411 10560 14 ...

Page 15: ...HOOKS TO COOLANT INDUCER 05060 05061 05059 10983 15 HMD925 Exploded View ...

Page 16: ...te 1 04500 Slide 1 19013 Spline Shaft 1 04532 Knob 3 19014 Gear 1 04558 Feed Handle 3 19015 Gear Shaft 1 04885 Safety Switch 1 19016 Gear 2 04909 Bracket Safety Switch 1 19017 Shaft 2 04910 Plunger 1 19018 Switch 1 04986 Rubber Washer 1 19020 Spacer 4 05050 Spring 1 19025 Feed Motor 1 05053 Arbor Body 1 19026 Feed Motor Assy 1 05054 Spring Seat 1 19027 Gear 1 05055 Collar 1 19028 Gear Assy 1 1 050...

Page 17: ...301 Washer 2 40302 Retaining Ring 2 40303 Tube Fitting 1 40332 Inducer Assy 1 40398 Retaining Ring 2 41044 SCR BHC 10 32 6 41048 SCR SHC 10 32 4 50035 Lock Washer 1 51044 SCR SHC 10 32 2 75156 SCR SHC 6mm 1 90028 Lock Washer 3 90052 Lock Washer 1 90064 SCR BHC 1 4 28 1 90077 SCR BHC 10 32 4 17 HMD925 PARTS LIST CONT ...

Page 18: ...ght pressure until a groove is cut The groove then serves as a stabilizer c Cause Worn pilot Remedy Replace pilot 3 Trouble Out of round holes a Cause Worn arbor support bracket bearing and or collar Remedy Replace only a few thousandths wear permissible b Cause Misaligned support bracket Remedy Realign support bracket 4 Trouble Motor and slide won t stay in set position a Cause Gibs too loose Rem...

Page 19: ...Notes 19 ...

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