Hougen HMD968 Operator'S Manual Download Page 3

UNPACKING YOUR NEW MAGNETIC DRILL

1

Open shipping carton and remove the literature and  

  hardware packages.

2. Read and Follow All Instructions

  before attempting  

  to operate your new Magnetic Drill.

3.

Complete and mail the Product Registration Card now.   

  It is important that Hougen Manufacturing, Inc. have a  
  record of product ownership.

4.

 Open hardware package and check contents.

  10565   1/8” Hex wrench for Gib Adjustment
  04558  Feed handles (3)
  04532  Feed handle knobs (3)
  90724  Safety chain
  02635  3/16” Hex wrench for cutter installation
  13013  5/32” Hex wrench

5.

 Using the handle of Magnetic Drill, lift unit out of the  

  shipping case.

6.

 Remove all packing and securing material from the drill     

    unit. 

7.

 Screw the three Knobs (04532) into the three 

  Feed Handles (04558) and then screw Handles
  into the Hub Assembly (19030).  Do not overtighten 
    or may strip the knobs.

8.

 Your Magnetic Drill was factory adjusted prior to    

  shipping.  Check to make sure that all gib 
  adjustment screws, motor mount screws, front  

 

  support bracket screws, and magnet mounting  

 

  screws are snug and have not vibrated loose in  

 

  transit.

9.

 Your new Magnetic Drill comes complete with 

  arbor mounted. The 3/4” diameter arbor bore 
  fi ts all 3/4”-shank “12,000-Series” Hougen 
  Cutters.  

Reread Safety Warnings listed in the Operator’s 
Manual and on the drill unit to avoid injury.  Follow 
operating procedures.

3

Always wear eye protection while 
using cutting tools, or in the vicin-
ity of cutting.

CAUTION!

 The slug is ejected 

at the end of the cut. Do not aim 
cutter or arbor so that ejected 
slug may hit someone around, or 
below you.

CAUTION!

 Cutters are sharp. 

Wear gloves when installing or 
removing cutter from arbor. Do 
not grab a rotating cutter.

CAUTION!

 To prevent electric 

shock, do not use power tools 
near wet areas, or where power 
tool may become wet.

SAFETY FIRST

HINTS FOR SMOOTHER OPERATION   

11

MOTOR EXPLODED VIEW 

 

 

12

ELECTRICAL PANEL PARTS   

 

13

WIRING DIAGRAM 

 

 

 

14

EXPLODED VIEW 

 

 

 

16-17

EXPLODED VIEW W/SWIVEL BASE 

 

18-19

PARTS LIST 

 

 

 

 

20-21

DRILL MAINTENANCE & PROBLEM SOLVING  22
WARRANTY SERVICE CENTERS 

 

24

WELCOME TO HOUGEN  

 

2

UNPACKING YOUR DRILL 

 

3

SAFETY INSTRUCTIONS 

 

4 - 5

SAFETY SWITCH INDICATOR LIGHT

  5

CONTROL PANEL 

 

 

6

OPERATING INSTRUCTIONS   

7

INSTALLING HOUGEN CUTTERS 

8

CUTTING FLUID RESERVOIR   

8

ARBOR & GIBS  ADJUSTMENT  

9

SWIVEL BASE OPERATION 

 

10

INDEX

Summary of Contents for HMD968

Page 1: ...POWER FEED MAGNETIC DRILL OPERATOR S MANUAL FOR USE WITH 12 000 SERIES HOUGEN CUTTERS CUTTERS HMD968 covers 0968402 0968404...

Page 2: ...faulty material or workmanship and will repair or replace at its option without charge any items returned This warranty is void if the item has been damaged by accident or unreasonable use neglect im...

Page 3: ...and have not vibrated loose in transit 9 Your new Magnetic Drill comes complete with arbor mounted The 3 4 diameter arbor bore ts all 3 4 shank 12 000 Series Hougen Cutters Reread Safety Warnings list...

Page 4: ...4 Important Safety Instructions WARNING WARNING W Read and understand all instructions Failure to follow all instructions listed below may result in electrical shock re and or serious personal injury...

Page 5: ...fective Have drill serviced Uneven work surface or material Check work surface for atness Dirt or chips under magnet Clean work surface HOUGEN MANUFACTURING RECOMMENDS THAT CONDITIONS ARE CORRECTED SO...

Page 6: ...d De Energizes the magnetic base and activates the safety switch Motor can now be started by pushing the motor START switch MOTOR START STOP SWITCHES Starts and Stops the motor See instructions previo...

Page 7: ...tion Since magnetic attraction diminishes with thinner material or rough surfaces mechanical clamping of drill unit to the workpiece should be used when cutting thin material 9 5mm or less or material...

Page 8: ...is exactly perpendicular to axis of set screw holes 6 Insert set screws and tighten OPERATION OF CUTTING FLUID RESERVOIR 1 With Drill in operating position turn the feed handles so that cutter and pi...

Page 9: ...with top of housing 5 Turn each Gib Screw in about 1 8 to 1 4 turn depending upon your preference 6 Gibs should be tight enough so that slide moves up and down smoothly with no wobble or shaking Loos...

Page 10: ...d thread this will tighten this assembly 3 If more travel is needed lift the Clamp Handle Assembly rotate clockwise and release 4 Push the Clamp Handle Assembly counter clockwise again Continue this p...

Page 11: ...m cutting rate 7 Ease off on pressure as cutter begins to break through at the end of the cut 8 Keep slide dovetails brass gibs and feed rack lubricated and free of chips and dirt 9 When slug hangs up...

Page 12: ...26 MOTOR PARTS LIST MOTOR ASSEMBLY 05818 12 Part Description Qty 90960 Cable Tie 4 1 05538 Screw M10 x 1 5 X 16 mm 1 10538 Washer 8 Ext Tooth 1 05537 Screw M4 x 7 x 6 mm 1 19033 Motor Cord Assy 1 0581...

Page 13: ...Qty 1 05831 Faceplate 1 2 05868 Power Feed Circuit Board 1 3 05827 Circuit Board 1 4 04664 Rocker Switch 1 5 01334 Motor ON Switch 1 6 02409 Green Switch Cover 1 7 05335 Mini Toggle Switch 1 8 04877 W...

Page 14: ...o P1 located at the edge of the Power Feed Board Slide Safety Switch to J3 M agnet Wires to J1 J2 Magnet Safety Switch Green Ground Wires From Motor White Power Wire Motor Black Wire Note Only the 240...

Page 15: ...15 NOTES...

Page 16: ...2429 02422 05528 10560 40038 02430 02431 40077 90028 40237 90028 02428 10553 05534 04721 19033 40398 40302 40301 40300 40300 40295 40301 40302 40303 40332 05988 02549 05529 40038 10560 05058 04986 053...

Page 17: ...HOOKS TO COOLANT INDUCER 05060 05061 05059 10983 07299 17 0968402 Exploded View...

Page 18: ...0028 10553 05534 04721 19033 40398 40302 40301 40300 40300 40295 40301 40302 40303 40332 05988 05734 05529 40038 10560 05058 04986 05357 05187 05203 19042 19018 02411 05628 05358 04391 INCLUDED 05530...

Page 19: ...HOOKS TO COOLANT INDUCER 05060 05061 05059 0968404 Swivel Exploded View 19...

Page 20: ...CR FHSC 10 32 x 1 2 4 04909 Bracket Safety Switch 1 07215 Bushing Flange 1 04910 Plunger 1 07216 Locking Hole Plug 4 04986 Rubber Washer 1 07230 Swivel Warning Label 1 05050 Spring 1 07299 Power Cord...

Page 21: ...10 32 6 41048 SCR SHC 10 32 4 50035 Lock Washer 1 51044 SCR SHC 10 32 2 75156 SCR SHC 6mm 1 90064 SCR BHC 1 4 28 1 90077 SCR BHC 10 32 4 21 HMD968 PARTS LIST CONT Control Panel Assy Part Description...

Page 22: ...ht pressure until a groove is cut The groove then serves as a stabilizer c Cause Worn pilot Remedy Replace pilot 3 Trouble Out of round holes a Cause Worn arbor support bracket bearing and or collar R...

Page 23: ...23 NOTES...

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