Hougen HMD501 Operator'S Manual Download Page 3

1.

Read All Instructions

2.  Grounding Instructions

This tool should be grounded while in use to protect the    

 

operator from electric shock.  The tool is equipped  

 

 

with a 3-conductor cord and a 3-prong grounding type  

 

 

plug to fi t the proper grounding type receptacle. The  

 

 

green (or green and yellow) conductor in the cord is the    

 

grounding wire. Never connect the green (or green and    

 

yellow) wire to a live terminal. If your unit is for use on  

 

 

115V, it has a plug that looks like that shown in sketch  

 

 

(A). If it is for use on 230V, it has a plug that looks like  

 

 

that shown in sketch (D).  An adapter, see sketch  

 

       and (C), is available for connecting sketch (A) type  

 

 

plugs to 2-prong receptacles. The green-colored rigid  

 

 

ear, lug, or the like, extending from the adapter must be    

 

connected to a permanent ground, such as a properly  

 

 

grounded outlet box.  No adapter is available for a plug  

 

 

as shown in sketch (D). 

  

 

 

3.  Extension Cords

Use only 3-wire extension cords that have 3-prong  

 

 

grounding type plugs and 3-pole receptacles that accept    

 

the tool’s plug.  Replace or repair damaged cords.

 

Make sure the conductor size is large enough to prevent    

 

excessive voltage drop which will cause loss of power  

 

 

and possible motor damage. See Table below.

3

4.    Do Not Force Tool

 

It will do the job better and faster at the rate for which it  

 

 

was intended.

5.  Keep Work Area Clean

Cluttered areas and benches invite injuries. Keep dirt  

 

 

and chips from under magnet and Hougen Cutter  

 

 

area.

6.  Consider Work Area Environment

Do not expose tool to rain.

 

Do not use tool in damp or wet locations.

 

Keep work area well lit.

 

Do not use tool in presence of fl ammable liquids or  

 

 

gases.

7.  Guard Against Electric Shock

Prevent body contact with grounded surfaces.  For  

 

 

example: pipes, radiators, ranges, refrigerator

 

enclosures.

8.  Keep Children Away

Do not let visitors contact tool. All visitors should be  

 

 

kept away from work area.

9.  Store Idle Tools

When not in use, tools should be stored in a dry, and  

 

 

high or locked-up place — out of reach of children.

10.  Use Right Tool

 

Do not force small tool or attachment to do the job of a  

 

 

heavy duty tool. Do not use tool for purpose not    

 

 

intended — for example — do not use a circular saw for    

 

cutting tree limbs or logs.

11.  Secure Work

 

Use clamps or a vise to hold work.  It is safer than using 

 

your hand and it frees both hands to operate tool.

12.  Always Wear Safety Glasses or Goggles
13.  Dress Properly

 

Do not wear loose clothing or jewelry.  They might 

 

entangle with spinning chips or get caught in moving 

 

parts.  Rubber gloves and nonskid footwear are 

 

recommended when working outdoors.  Wear sturdy 

 

leather gloves when working indoors.

 

Wear protective hair covering to contain long hair.

14.  Do Not Abuse Cord

Never carry drill unit by its cord or yank it to discon-

 

nect from receptacle.  

 

Keep cord away from heat, oil, and sharp edges.

15.  Do Not Overreach

Keep proper footing and balance at all time.

16.  Maintain Tools With Care

 

Keep tools sharp and clean for better and safer 

 

performance.

 

Do not use dull or broken Hougen Cutters.

 

Follow instructions for lubricating and changing 

 

accessories.

 

Inspect tool cords periodically and, if damaged, 

 

have repaired by authorized service facility.

 

Inspect extension cords periodically and, if damaged, 

 

have repaired by authorized service facility.

       Keep handles dry, clean, and free from oil and 
 

grease.

WARNING:

 

When using electric tools, basic safety precautions should always be followed

 

to reduce the risk of fi re, electric shock, and personal injury, including the following:

IMPORTANT SAFETY INSTRUCTIONS

,

d

r

o

C

f

o

h

t

g

n

e

L

t

e

e

F

d

e

d

n

e

m

m

o

c

e

R

e

g

u

a

G

e

r

i

W

d

e

d

n

e

m

m

o

c

e

R

e

g

u

a

G

e

r

i

W

r

o

t

o

M

V

5

1

1

s

p

m

A

2

1

-

0

1

r

o

t

o

M

V

0

3

2

s

p

m

A

6

-

4

5

2

o

t

p

U

6

1

8

1

0

5

-

6

2

4

1

8

1

0

0

1

-

1

5

0

1

6

1

0

0

2

-

1

0

1

8

4

1

0

0

3

-

1

0

2

6

2

1

0

0

5

-

1

0

3

4

0

1

Summary of Contents for HMD501

Page 1: ...OPERATOR S MANUAL PORTABLE MAGNETIC DRILL FOR USE WITH 12 000 SERIES HOUGEN CUTTERS CUTTERS HMD501 HMD501AUS HMD501SGP...

Page 2: ...tallation of cutting uid bottle 6 Operation of cutting uid bottle 6 Magnet Operation Operating instructions 6 Hints for smoother operation Maintenance 7 Motor Assy 8 Always wear eye protection while u...

Page 3: ...ors contact tool All visitors should be kept away from work area 9 Store Idle Tools When not in use tools should be stored in a dry and high or locked up place out of reach of children 10 Use Right To...

Page 4: ...wire could cause exposed metal parts of the drill to be made live Remove chips wrapped around Hougen Cutter and arbor after each hole With motor off and power disconnected grasp chips with leather gl...

Page 5: ...olant bottle cap Fluid should lter down onto the work surface through the groove in the pilot 5 To insure proper cutter lubrication always make sure that the slot in the pilot is kept clean HOUGEN CUT...

Page 6: ...sing the cutter until the pilot is above the work surface 7 Open the cutting uid bottle valve 8 Make certain that cutter is clear of workpiece and turn motor ON by pressing the MOTOR ON button 9 Feed...

Page 7: ...mum steady pressure When cutter is removing material whose cross section is half or less than the cutter diameter pilot should be removed and tool should be fed with care External lubrication should b...

Page 8: ...Cap for Brush 2 24045 Brush Package of 2 1 24066 Access Door 1 24080 Screw Self Tapping 10 x 3 1 4 2 24093 Spring Washer 1 24114 Motor Baf e 1 24153 Screw Self Tapping 2 40373 Strain Relief 1 90019 Te...

Page 9: ...asher 1 24094 Thrust Needle Bearing 1 24164 LH Retaining Ring 1 24165 Washer 1 24196 Arbor 1 40222 Set Screw 2 24123 24133 24148 24128 24132 24149 24110 24168 24127 Pressurized Coolant System Part Des...

Page 10: ...mper Terminal 1 01945 Spade Terminal 3 04387 Relay 240VAC 1 04615 Faceplate End 1 04621 Faceplate Front 1 04622 Double Terminal 3 04643 Seal Red 1 04644 Seal Green 1 04645 Switch ON 1 04646 Switch OFF...

Page 11: ...K POWER CORD TO WHITE POWER CORD WHITE SAFETY SWITCH BLACK MOTOR WIRE TO YELLOW MAGNET WIRE BLACK SAFETY SWITCH TO YELLOW MAGNET WIRE WHITE MOTOR WIRE REAR HOUSING CAVITY 04647 WIRE HARNESS 04648 WIRE...

Page 12: ...24168 24124 40402 24109 24036 24037 24039 24105 24026 24027 24104 24103 40108 24033 24070 Assy 24082 24102 Assy 24199 Assy 04307 50038 24198 10517 24194 24197 24030 04909 24126 24036 04663 END PANEL...

Page 13: ...et Screw 7 16 14 2 40402 Flat Washer 1 41044 Screw BHC 10 32 9 41046 Screw SHC 10 32 4 50038 Helical Washer 10 4 90028 Washer Helical 1 4 4 Part Description Qty 01116 Screw SHC 10 32 4 01179 O Ring 1...

Page 14: ...00 12272 2 5 16 2 3125 12274 2 3 8 2 3750 12276 Cutter Dia Metric Decimal Equivalent Part Number 1 D O C 2 D O C 3 D O C Use with Pilot 10531 10532 12mm 4724 Use with Pilot 10533 10534 13mm 5118 12313...

Page 15: ...warranty lasts and if the law of such a state governs your purchase the above exclusion and limitation may not apply to you This warranty gives you speci c legal rights and you may also have other rig...

Reviews: