Hougen HMD501 Operator'S Manual Download Page 2

HOUGEN

®

Portable Magnetic Drill

Model HMD501

Welcome to Hougen

Congratulations on your purchase of the Hougen

®

 Portable Magnetic Drill Model HMD501.  Your model is designed 

®

®

to produce superior holes quickly and effi ciently.  Through constant innovation and development, Hougen is com-
mitted to provide you with hole-producing tools and products to help you be more productive.

Before attempting to operate your new Portable Magnetic Drill, please read all instructions fi rst.  These include the 
Operator’s Manual and Warning Label on the unit itself.  With proper use, care, and maintenance, your model will 
provide you with years of effective hole drilling performance.  Once again, thank you for selecting our product and 
welcome to Hougen.

Your new Hougen Magnet Base Drill now incorporates a Label for the Drill Part Number and Serial Number. Below 
gives an explanation of the Part Number and the location of the Label is shown on the Drill Breakdown Diagram.

2

INDEX

Important Safety Instructions 

 

 

3-4

Unpacking Drill, Cutter Installation   

 

 

 

 

Installation of cutting fl uid bottle 

 

 

6

Operation of cutting fl uid bottle 

 

 

6

Magnet Operation, Operating instructions 

 

6

Hints for smoother operation, Maintenance   

7

Motor Assy.,  

 

 

 

 

8

Always wear eye protection while 
using cutting tools, or in the vicin-
ity of cutting.

CAUTION!

 The slug is ejected 

at the end of the cut. Do not aim 
cutter or arbor so that ejected 
slug may hit someone around, or 
below you.

CAUTION!

 Cutters are sharp. 

Wear gloves when installing or 
removing cutter from arbor. Do 
not grab a rotating cutter.

CAUTION!

 To prevent electric 

shock, do not use power tools 
near wet areas, or where power 
tool may become wet.

SAFETY FIRST

Cutter Type......................”12,000-Series”
Hole Capacity...................12mm to 51mm
Depth of Cut.....................76mm
Motor................................250/450 RPM, 14A
Net Weight........................20.3 kg

Specifi cations

Part No.

Description

0501202

HMD501, 2 speed with coolant, 230 volt

0501302

HMD501, 2 speed with coolant, 230 volt for Australia

0501402

HMD501, 2 speed with coolant, 230 volt for Singapore

Optional Pressurized Coolant, Arbor Assembly 

Panel Layout 

   

 

 

 

10

Unpacking Drill, Cutter Installation   

 

 

 

 

Unpacking Drill, Cutter Installation   

 

 

 

 

Panel Hookup Diagram 

 

 

 

11 

 

 

 

Panel Hookup Diagram 

 

 

 

11 

 

 

 

Exploded View 

 

 

 

 

12

Drill Parts List 

 

 

 

 

13

“12,000-Series” Hougen Cutters 

 

 

14

Commercial / Industrial Limited Warranty 

 

15 

 

Commercial / Industrial Limited Warranty 

 

15 

 

Summary of Contents for HMD501

Page 1: ...OPERATOR S MANUAL PORTABLE MAGNETIC DRILL FOR USE WITH 12 000 SERIES HOUGEN CUTTERS CUTTERS HMD501 HMD501AUS HMD501SGP...

Page 2: ...tallation of cutting uid bottle 6 Operation of cutting uid bottle 6 Magnet Operation Operating instructions 6 Hints for smoother operation Maintenance 7 Motor Assy 8 Always wear eye protection while u...

Page 3: ...ors contact tool All visitors should be kept away from work area 9 Store Idle Tools When not in use tools should be stored in a dry and high or locked up place out of reach of children 10 Use Right To...

Page 4: ...wire could cause exposed metal parts of the drill to be made live Remove chips wrapped around Hougen Cutter and arbor after each hole With motor off and power disconnected grasp chips with leather gl...

Page 5: ...olant bottle cap Fluid should lter down onto the work surface through the groove in the pilot 5 To insure proper cutter lubrication always make sure that the slot in the pilot is kept clean HOUGEN CUT...

Page 6: ...sing the cutter until the pilot is above the work surface 7 Open the cutting uid bottle valve 8 Make certain that cutter is clear of workpiece and turn motor ON by pressing the MOTOR ON button 9 Feed...

Page 7: ...mum steady pressure When cutter is removing material whose cross section is half or less than the cutter diameter pilot should be removed and tool should be fed with care External lubrication should b...

Page 8: ...Cap for Brush 2 24045 Brush Package of 2 1 24066 Access Door 1 24080 Screw Self Tapping 10 x 3 1 4 2 24093 Spring Washer 1 24114 Motor Baf e 1 24153 Screw Self Tapping 2 40373 Strain Relief 1 90019 Te...

Page 9: ...asher 1 24094 Thrust Needle Bearing 1 24164 LH Retaining Ring 1 24165 Washer 1 24196 Arbor 1 40222 Set Screw 2 24123 24133 24148 24128 24132 24149 24110 24168 24127 Pressurized Coolant System Part Des...

Page 10: ...mper Terminal 1 01945 Spade Terminal 3 04387 Relay 240VAC 1 04615 Faceplate End 1 04621 Faceplate Front 1 04622 Double Terminal 3 04643 Seal Red 1 04644 Seal Green 1 04645 Switch ON 1 04646 Switch OFF...

Page 11: ...K POWER CORD TO WHITE POWER CORD WHITE SAFETY SWITCH BLACK MOTOR WIRE TO YELLOW MAGNET WIRE BLACK SAFETY SWITCH TO YELLOW MAGNET WIRE WHITE MOTOR WIRE REAR HOUSING CAVITY 04647 WIRE HARNESS 04648 WIRE...

Page 12: ...24168 24124 40402 24109 24036 24037 24039 24105 24026 24027 24104 24103 40108 24033 24070 Assy 24082 24102 Assy 24199 Assy 04307 50038 24198 10517 24194 24197 24030 04909 24126 24036 04663 END PANEL...

Page 13: ...et Screw 7 16 14 2 40402 Flat Washer 1 41044 Screw BHC 10 32 9 41046 Screw SHC 10 32 4 50038 Helical Washer 10 4 90028 Washer Helical 1 4 4 Part Description Qty 01116 Screw SHC 10 32 4 01179 O Ring 1...

Page 14: ...00 12272 2 5 16 2 3125 12274 2 3 8 2 3750 12276 Cutter Dia Metric Decimal Equivalent Part Number 1 D O C 2 D O C 3 D O C Use with Pilot 10531 10532 12mm 4724 Use with Pilot 10533 10534 13mm 5118 12313...

Page 15: ...warranty lasts and if the law of such a state governs your purchase the above exclusion and limitation may not apply to you This warranty gives you speci c legal rights and you may also have other rig...

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