background image

1.

Read All Instructions

2.

Grounding Instructions
This tool should be grounded while in use to protect the
operator from electric shock.  The tool is equipped
with a 3-conductor cord and a 3-prong grounding type
plug to fit the proper grounding type receptacle. The
green (or green and yellow) conductor in the cord is the
grounding wire. Never connect the green (or green and
yellow) wire to a live terminal. If your unit is for use on
115V, it has a plug that looks like that shown in sketch
(A). If it is for use on 230V, it has a plug that looks like
that shown in sketch (D).  An adapter, see sketches (B)
and (C), is available for connecting sketch (A) type
plugs to 2-prong receptacles. The green-colored rigid
ear, lug, or the like, extending from the adapter must be
connected to a permanent ground, such as a properly
grounded outlet box.  No adapter is available for a plug
as shown in sketch (D). Note:  Use of a grounding
adapter is prohibited in Canada by Part I of the
Canadian Electrical Code.

3.

Extension Cords
Use only 3-wire extension cords that have 3-prong
rounding type plugs and 3-pole receptacles that accept
the tool's plug.  Replace or repair damaged cords.

Make sure the conductor size is large enough to prevent
excessive voltage drop which will cause loss of power
and possible motor damage. See Table below.

4.

Do Not Force Tool
It will do the job better and faster at the rate for which it
wasintended.

5.

Keep Work Area Clean
Cluttered areas and benches invite injuries. Keep dirt
and chips from under magnet and Rotabroach Cutter
area.

6.

Consider Work Area Environment
Do not expose tool to rain.
Do not use tool in damp or wet locations.
Keep work area well lit.
Do not use tool in presence of flammable liquids or
gases.

7.

Guard Against Electric Shock
Prevent body contact with grounded surfaces.  For
example: pipes, radiators, ranges, refrigerator
enclosures.

8.

Keep Children Away
Do not let visitors contact tool. All visitors should be
kept away from work area.

9.

Store Idle Tools
When not in use, tools should be stored in a dry, and
high or locked-up place — out of reach of children.

10. Use Right Tool

Do not force small tool or attachment to do the job of a
heavy duty tool. Do not use tool for purpose not
intended — for example — do not use a circular saw for
cutting tree limbs or logs.

11. Secure Work

Use clamps or a vise to hold work.  It is safer than using
your hand and it frees both hands to operate tool.

12. Always Wear Safety Glasses or Goggles

13. Dress Properly

Do not wear loose clothing or jewelry.  They might
entangle with spinning chips or get caught in moving
parts.  Rubber gloves and non-skid footwear are
recommended when working outdoors.  Wear sturdy
leather gloves when working indoors.

Wear protective hair covering to contain long hair.

14. Do Not Abuse Cord

Never carry drill unit by its cord or yank it to discon-
nect from receptacle.

Keep cord away from heat, oil, and sharp edges.

WARNING:

When using electric tools, basic safety precautions should always be followed
to reduce the risk of fire, electric shock, and personal injury, including the following:

IMPORTANT SAFETY INSTRUCTIONS

Length

of Cord,

Feet

Recommended Wire

Gauge

Recommended

Wire  Gauge

115V Motor

10-12 Amps

230V Motor

 5-6 Amps

Up to 25

16

18

26-50

14

18

51-100

10

16

101-200

8

14

201-300

6

12

301-500

4

10

Summary of Contents for HMD500

Page 1: ...HMD500 OPERATOR S MANUAL FOR USE WITH 12 000 SERIES ROTABROACH CUTTERS PORTABLE MAGNETIC DRILLS...

Page 2: ...clusion and limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state To obtain warranty service return the item s...

Page 3: ...Drill 4 Complete and mail the Product Registration Card now It is important that Hougen Manufacturing Inc have a record of product ownership 5 Check contents 01447 Feed Handles 3 04149 7 32 Allen Wren...

Page 4: ...der Work Area Environment Do not expose tool to rain Do not use tool in damp or wet locations Keep work area well lit Do not use tool in presence of flammable liquids or gases 7 Guard Against Electric...

Page 5: ...hould never be used as a hand hold Keep hands and clothing away from all moving parts Do not use Rotabroach Cutters where ejected slug might cause injury slug ejected at end of cut Be sure that all sa...

Page 6: ...d flat work surface Turns motor off if drill unit should lift or shift while cutting Fig 6 GLIDE POSTS Lifts magnet and breaks residual magnetic energy after magnet is turned off It also acts as a gli...

Page 7: ...y drill on its side with feed handles up or be sure Arbor clears table if unit is in normal operating position 3 Remove set screws from spindle 4 Insert proper pilot in shank end of Rotabroach Cutter...

Page 8: ...ower failure or if the magnet breaks loose from the work surface The safety chain should be attached to the drill by running it through the D ring located at the rear of the magnet and tightly secured...

Page 9: ...n a flat surface This will normally straighten a cocked slug allowing it to be ejected 10 Cut overlapping holes as illustrated using minimum steady pressure When cutter is removing material whose cros...

Page 10: ...e Capacity Inches Cutters Dia Depth HMD100 Complete Drill with carrying case 450 rpm motor 115V 1 1 16 3 4 Use 17 000 Series Cutters HMD500 Complete Drill with carrying case 250 450 rpm motor 115V 2 3...

Page 11: ...SCR SE LF TAP 10 X 3 1 4 TYPA B 2 7 24153 SCR SE LF TAPP ING 10X1 2 PN HD 2 8 24093 WASHER SPRING 26MM OD 41MM THK 1 9 24045 BRUS H CARB ON 2 10 24044 CA P BRUS H 2 11 24108 CONNECTOR RE CEPTA CLE H...

Page 12: ...Red Det Part No Description Req d Control Panel Assembly P N 24130 1 24117 CIRCUIT BOARD PUSH BUTTON 1 2 01226 GUARD PUSHBUTTON SWITCH 1 3 02409 SEAL SWITCH 15 32 32 GREEN 2 4 24135 L E D CLEAR LENS C...

Page 13: ...HOUGENHMD500...

Page 14: ...EMBLY 1 24067 HOUSING ASSEMBLY 1 24070 COOLANT BOTTLE ASSEMBLY 1 24072 QUILL ARBOR ASSY 1 Part No Description Req d 24073 POWER CORD ASSY 1 24077 SCR SHCS 10 32 X 7 8 LONG 4 24087 BEARING BUSHING 2 24...

Page 15: ...12 252 3 12 25 2 1 11 1 6 1 68 75 12 154 12 254 3 12 25 4 1 3 4 1 75 00 12 156 12 256 3 12 25 6 1 13 1 6 1 81 25 12 158 12 258 3 12 25 8 1 7 8 1 87 50 12 160 12 260 3 12 26 0 1 15 1 6 1 93 75 12 162 1...

Page 16: ...9 450 965 2224 Pennsylvania Tool Sales and Service Inc 625 Bev Road Youngstown OH 44512 330 758 0845 Southeast Gardner Southeast Repair 807 Meroney Street Chattanooga TN 37405 423 756 4722 Mid South W...

Reviews: