Hougen HMD115 Series Operator'S Manual Download Page 4

       Safe Electrical Connection
       Your Mag Drill is rated for use on 115VAC or 
       230V at 50-60Hz. Do not attempt to use drill on   
       power sources rated other than this. 

      
      

      

       Extension Cords
 

Use only 3-wire extension cords that have 3-prong 

 

grounding type plugs and 3-pole receptacles that 

 

accept the tool’s plug.  Replace or repair damaged 

 

cords. Make sure the conductor size is large enough 

 

to prevent excessive voltage drop which will cause 

 

loss of power and possible motor damage.

 

 

       

       Outdoor Use Extension Cords
 

When tool is used outdoors, use only extension 

 

cords intended for use outdoors and so marked.

 

 Additional Safety Precautions

 

 Arbor and cutter should never be used as a hand-

 

 hold. Keep hands and clothing away from all moving  

 

 

 parts. Do not use Hougen Cutters where ejected slug 

 

 might cause injury (slug ejected at end of cut).

 

 Also, adhere to all operating instructions. Do not drill  

 

 

 through any surface that may contain live electrical  

 

 

 wiring.  Drilling into a live wire could cause exposed              

        metal parts of the drill to be made live. Remove chips   
        wrapped around Cutter and arbor after each hole. With  
        motor off and power disconnected, grasp chips with 
        leather gloved hand or pliers and pull while rotating   
        counterclockwise. Should the cutter become jammed in   
        the work, stop the unit immediately to prevent personal 
        injury. Disconnect the drill from the power supply and 
        loosen jammed cutter by turning the arbor counterclock-
        wise. Never attempt to free the jammed cutter by starting 
        the motor. Service at  authorized repair center only.

Extension Cord Table

Plugs and Receptacles

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Operating Near Welding Equipment
DO NOT operate this unit on the same work surface that  

 

     

welding is being performed on. Severe damage to the 
unit, particularly the power cord, could occur.  This could 
also result in personal injury to the operator.

Circuit Breaker (If Applicable)
Changing of the circuit breaker to a higher amp rated breaker, or
bypassing the circuit breaker is not recommended and will void 

product warranty.

Circuit Breaker Operation (If Applicable)
The circuit breaker is a thermal breaker. When it reaches the 
higher temperature rating it will trip and cause the unit to shut 
down. This is a protective device and can be reset after 5 to 10. 
To reset the breaker, press the breaker button back in. If it does 
not reset, let the unit cool a little longer until you can push the 
button in and it stays in position. 

Save these Instructions.

Important Safety Instructions - Continued

WARNING:

 

Read and understand all instructions.

 Failure to follow all instructions listed below,  

 

        may result in electrical shock, fire and/or serious personal injury.

Typical USA 120v

Typical USA 230v

230v Type    Plug

       Wet electrical connections are shock hazards. To 
       prevent the cutting fluid from traveling along the cord
       and contacting the plug or power outlet, tie a drip loop
       as shown. Also elevate extension cords or gang 
       box connections.

4

Summary of Contents for HMD115 Series

Page 1: ...for use with Rotaloc cutters portable magnetic drills operator s manual COVERS DRILL MODEL 0115201 0115301 0115401 HMD115 series OM1151014 Printed in U S A ...

Page 2: ... or below you CAUTION Cutters are sharp Wear gloves when installing or removing cutter from arbor Do not grab a rotating cutter CAUTION To prevent electric shock do not use power tools near wet areas or where power tool may become wet SAFETY FIRST Specifications Cutter Type RotaLoc Hole Capacity 1 2 to 1 1 16 12mm 27mm Depth of Cut 3 4 19mm Motor 230 volt 3 6A450 RPM Electrical System 230 volt 50 ...

Page 3: ...eys or switches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unex pected situations Use safety equipment Always wear eye production Dust mask non skid safety shoes hard hat or hearing protec...

Page 4: ...t authorized repair center only Extension Cord Table Plugs and Receptacles H T G N E L D R O C F O T E E F D E D N E M M O C E R E R I W E G U A G D E D N E M M O C E R E R I W E G U A G R O T O M V 5 1 1 S P M A 2 1 0 1 R O T O M V 0 3 2 S P M A 6 5 5 2 O T P U 6 1 8 1 0 5 6 2 4 1 8 1 0 0 1 1 5 0 1 6 1 0 0 2 1 0 1 8 4 1 0 0 3 1 0 2 6 2 1 0 0 5 1 0 3 4 0 1 I Operating Near Welding Equipment DO NOT...

Page 5: ...n in opposite direction of flutes Feed Handle Feed Lock Release Pull Turn 5 REVIEW OF CONTROLS ROTALOC CUTTER INSTALLATION 1 Disconnect machine from power source 2 Insert pilot into cutter 3 Align flat on shank with pin in spindle 4 Insert cutter into spindle 5 Give cutter 1 4 turn in opposite direction of flutes Feed Handle Feed Lock Release Pull Turn 5 Magnet On Off Circuit Breaker Motor On Off ...

Page 6: ...h of about 1 16 can additional force be applied to feed handles Ease up on feed pressure as cutter starts breaking through CAUTION Do not over feed cutter Excessive feed pressure may cause the magnet to break free from material DRILLING MULTIPLE LAYER MATERIALS Second layer penetration may be difficult Slight additional feed pressure may be required avoid over feed as noted above If unable to pene...

Page 7: ...ription Qty 1 04437 Rocker Switch 230V note1 1 7 17552 Power Cord Assembly 230V 1 2 17575 Cover w label 230V 1 04449 Power Cord Assembly 230V Type I Plug 1 3 04438 Circuit Breaker 3amp 230V 1 8 08053 Momentary Switch Assembly 1 4 17032 SCR BHC 6 32 X 1 2 1 10 01835 Nylon Nut 1 5 08054 Switch Seal 1 11 17048 Rectifier Assembly 1 12 17041 Knurled Nut 1 The 17577 is assembled with a Type I plug Note ...

Page 8: ...w profile 230V 0115301 HMD115 low profile 230v type i plug 0115401 hmd115 low profile 230v no plug 3 10 18 2 28 27 9 17 13 24 13 5 12 11 29 21 23 20 4 25 19 31 32 7 26 30 22 6 14 16 15 5b 5a 5c 5d 5e 5g 5f 5h 8 Serial Part Number Label 9 ...

Page 9: ...ing Ring 5b 2 17547 Steel Thrust Washer 5c 1 17546 Bronze Thrust Washer 5d 1 17595 Quill Assembly 5e 1 17644 Thrust Washer 1 I D x 1 56 O D 5f 1 17645 Thrust Bearing 1 I D x 1 56 O D 5g 1 17643 Steel Seal 5h 1 17597 Arbor Assembly 6 1 17553 230V Control Panel Assembly 0115201 0115401 note 1 1 17577 230V Control Panel Assembly 115301 7 1 17042 Electrical Box 8 2 17588 Feed Handle Assembly 9 2 17534...

Page 10: ... 17609 Spur Gear 1 12 17610 Flat Washer 1 13 17611 Key 1 14 17612 Dowel Pin 1 15 17613 Flat Washer 1 16 17615 Gear Housing incldes 7 28 1 Item Part Description Qty 17 17616 Spindle 1 18 17617 Fan Guide 1 19 17618 Gasket 1 20 17631 Armature 230V 1 21 17629 Field 230V 1 22 17621 Carbon Brush 230V 2 23 17622 Brush Cap 2 24 17623 Pan Head Screw Field 2 25 17624 Pan Head Screw Short 2 26 17625 Pan Head...

Page 11: ...11 NOTES English ...

Page 12: ...which vary from state to state To obtain warranty service return the item s transportation prepaid to your nearest Factory Authorized Warranty Repair Center or to Hougen Manufacturing Inc 3001 Hougen Drive Swartz Creek Michigan 48473 Hougen Drills are warranted against manufacturing defects only Subject to Hougen Manufacturing inspection THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR ...

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