Hougen HMD115 Series Operator'S Manual Download Page 3

Important Safety Instructions 

Work Area 

Keep your work area clean and well lit.  Cluttered benches and  
dark areas invite accidents. 

Do not operate power tools in explosive atmospheres, such as  
in the presence of flammable liquids, gases or dust. 
 Power tools  
create sparks which may ignite the dust or fumes. 

Keep bystanders, children, and visitors away while operating a  
power tool. 
 Distractions can cause you to loose control. 

Electrical Safety 

Grounded tools must be plugged into an outlet properly in - 
stalled and grounded in accordance with all codes and ordi - 
anaces. Never remove the ground prong or modify the plug in  
any way. Do not us any adapter plugs. Check with a qualified  
electrician if you are in doubt as to whether the outlet is prop - 
erly grounded.  
If the tools should electrically malfunction or break - 
down, grounding is provides a low resistance path to carry  electricity  
away from the user. 

Avoid body contact with grounded surfaces such as pipes,  
radiators, ranges and refrigerators. 
 There is an increased risk of  
electric shock if your body is grounded. 

Don’t expose power tools to rain or wet conditions.  Water enter - 
ing a power tool will increase the risk of electric shock. 

Do not abuse the cord. Never use the cord to carry the tools or  
pull the plug from an outlet. Keep cord away from heat, oil, sharp  
edges or moving parts. Replace damaged cords immediately. 
  
Damaged cords increase the risk of eletric shock. 

When operating a power tool outside, use an outdoor extension  
cord marked “W-A” or “W”;  
These cords are rated for outdoor use  
and reduce the risk of electrical shock. 

Personal Safety 

Stay alert, watch what you are doing and use common sense  
when using a power tool. Do not use tool while tired or under  
the influence of drugs, alcohol, or medication. 
 A moment of inat - 
tention while operating power tools may result in serious personal  
injury. 

Dress properly. Do not wear loose clothing or jewelry. Contain  
long hair. Keep your hair, clothing, and gloves away from moving  
parts.  
Loose clothes, jewelry, or long hair can be caught in moving  
parts. 

Avoid accidental starting. Be sure switch is off before plugging 
in.  
Carrying tools with your finger on the switch or plugging in tools  
that have the switch on invites accidents. 

Remove adjusting keys or switches before turning the tool on.  A  
wrench or a key that is left attached to a rotating part of the tool may  
result in personal injury. 

Do not overreach. Keep proper footing and balance at all times.  
Proper footing and balance enables better control of the tool in unex - 
pected situations. 

Use safety equipment. Always wear eye production.  Dust  
mask, non-skid safety shoes, hard hat, or hearing protection  
must be used for appropriate conditions. 

Always use safety strap.  Mounting can release. 

Tool Use and Care 

Use clamps or other practical way to secure and support  
the work piece to a stable platform. 
 Holding the work by  
hand or against your body is unstable and may lead to loss of  
control. 

Do not force tool. Use the correct tool for your application.   
The correct tool will do the job better and safer at the rate for  
which it is designed. 

Do not use tool if switch does not turn it on or off.  Any  
tool that cannot be controlled with the switch is dangerous and  
must be repaired. 

Disconnect the plug from the power source before making  
any adjustments, changing accessories, or storing the  
tool.  
Such preventive safety measures reduce the risk of start - 
ing the tool accidentally. 

Store idle tools out of reach of childern and other  
untrained persons.  
Tools are dangerous in the hands of  
untrained users. 

Maintain tools with care. Keep cutting tools sharp and  
clean. 
 Properly maintained tools, with sharp cutting edges are  
less likely to bind and are easier to control. 

Check for misalignment or binding of moving parts, break - 
age of parts, and any other condition that may affect the  
tools operation. If damaged, have the tool serviced before  
using. 
 Many accidents are caused by poorly maintained tools. 

Use only accessories that are recommended by the manu - 
facturer for your model.  
Accessories that may be suitable for  
one tool, may become hazardous when used on another tool. 

Service 

Tool service must be performed only by qualified repair  
personnel.  
Service or maintenance performed by unqualified  
personnel could result in a risk of injury. 

When servicing a tool, use only identical replacement  
parts. Follow instructions in the Maintenance section of  
this manual.  
Use of unauthorized parts or failure to follow  
Maintenance Instructions may create a risk of electric shock or 
injury. 

WARNING: 

  

Read and understand all instructions. 

 Failure to follow all instructions listed below,   

  

        may result in electrical shock, fire and/or serious personal injury. 

3

e

ng

lish

Summary of Contents for HMD115 Series

Page 1: ...for use with Rotaloc cutters portable magnetic drills operator s manual COVERS DRILL MODEL 0115201 0115301 0115401 HMD115 series OM1151014 Printed in U S A ...

Page 2: ... or below you CAUTION Cutters are sharp Wear gloves when installing or removing cutter from arbor Do not grab a rotating cutter CAUTION To prevent electric shock do not use power tools near wet areas or where power tool may become wet SAFETY FIRST Specifications Cutter Type RotaLoc Hole Capacity 1 2 to 1 1 16 12mm 27mm Depth of Cut 3 4 19mm Motor 230 volt 3 6A450 RPM Electrical System 230 volt 50 ...

Page 3: ...eys or switches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unex pected situations Use safety equipment Always wear eye production Dust mask non skid safety shoes hard hat or hearing protec...

Page 4: ...t authorized repair center only Extension Cord Table Plugs and Receptacles H T G N E L D R O C F O T E E F D E D N E M M O C E R E R I W E G U A G D E D N E M M O C E R E R I W E G U A G R O T O M V 5 1 1 S P M A 2 1 0 1 R O T O M V 0 3 2 S P M A 6 5 5 2 O T P U 6 1 8 1 0 5 6 2 4 1 8 1 0 0 1 1 5 0 1 6 1 0 0 2 1 0 1 8 4 1 0 0 3 1 0 2 6 2 1 0 0 5 1 0 3 4 0 1 I Operating Near Welding Equipment DO NOT...

Page 5: ...n in opposite direction of flutes Feed Handle Feed Lock Release Pull Turn 5 REVIEW OF CONTROLS ROTALOC CUTTER INSTALLATION 1 Disconnect machine from power source 2 Insert pilot into cutter 3 Align flat on shank with pin in spindle 4 Insert cutter into spindle 5 Give cutter 1 4 turn in opposite direction of flutes Feed Handle Feed Lock Release Pull Turn 5 Magnet On Off Circuit Breaker Motor On Off ...

Page 6: ...h of about 1 16 can additional force be applied to feed handles Ease up on feed pressure as cutter starts breaking through CAUTION Do not over feed cutter Excessive feed pressure may cause the magnet to break free from material DRILLING MULTIPLE LAYER MATERIALS Second layer penetration may be difficult Slight additional feed pressure may be required avoid over feed as noted above If unable to pene...

Page 7: ...ription Qty 1 04437 Rocker Switch 230V note1 1 7 17552 Power Cord Assembly 230V 1 2 17575 Cover w label 230V 1 04449 Power Cord Assembly 230V Type I Plug 1 3 04438 Circuit Breaker 3amp 230V 1 8 08053 Momentary Switch Assembly 1 4 17032 SCR BHC 6 32 X 1 2 1 10 01835 Nylon Nut 1 5 08054 Switch Seal 1 11 17048 Rectifier Assembly 1 12 17041 Knurled Nut 1 The 17577 is assembled with a Type I plug Note ...

Page 8: ...w profile 230V 0115301 HMD115 low profile 230v type i plug 0115401 hmd115 low profile 230v no plug 3 10 18 2 28 27 9 17 13 24 13 5 12 11 29 21 23 20 4 25 19 31 32 7 26 30 22 6 14 16 15 5b 5a 5c 5d 5e 5g 5f 5h 8 Serial Part Number Label 9 ...

Page 9: ...ing Ring 5b 2 17547 Steel Thrust Washer 5c 1 17546 Bronze Thrust Washer 5d 1 17595 Quill Assembly 5e 1 17644 Thrust Washer 1 I D x 1 56 O D 5f 1 17645 Thrust Bearing 1 I D x 1 56 O D 5g 1 17643 Steel Seal 5h 1 17597 Arbor Assembly 6 1 17553 230V Control Panel Assembly 0115201 0115401 note 1 1 17577 230V Control Panel Assembly 115301 7 1 17042 Electrical Box 8 2 17588 Feed Handle Assembly 9 2 17534...

Page 10: ... 17609 Spur Gear 1 12 17610 Flat Washer 1 13 17611 Key 1 14 17612 Dowel Pin 1 15 17613 Flat Washer 1 16 17615 Gear Housing incldes 7 28 1 Item Part Description Qty 17 17616 Spindle 1 18 17617 Fan Guide 1 19 17618 Gasket 1 20 17631 Armature 230V 1 21 17629 Field 230V 1 22 17621 Carbon Brush 230V 2 23 17622 Brush Cap 2 24 17623 Pan Head Screw Field 2 25 17624 Pan Head Screw Short 2 26 17625 Pan Head...

Page 11: ...11 NOTES English ...

Page 12: ...which vary from state to state To obtain warranty service return the item s transportation prepaid to your nearest Factory Authorized Warranty Repair Center or to Hougen Manufacturing Inc 3001 Hougen Drive Swartz Creek Michigan 48473 Hougen Drills are warranted against manufacturing defects only Subject to Hougen Manufacturing inspection THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR ...

Reviews: