Hotsy 555SS Operating Instructions And Parts Manual Download | Manualshive

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97-6230 • HOTSY 555SS • Rev. 12/06

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Summary of Contents for 555SS

Page 1: ...achine Voltage 115 VAC 60 Hz 1 Ph Total Machine Amperage 20 Amps Machine Weight 280 Lbs Shipping Weight 315 Lbs Exhaust Stack Size 8 Machine Dimensions Length 44 Width 26 Height 38 MODEL 555SS c listed Read instructions carefully before attempting to assemble install operate or service this pressure washer Failure to comply with instructions could result in personal injury and or property damage N...

Page 2: ...6 Installation Instructions 7 Operation Instructions 8 General Cleaning Techniques 9 Storage 9 Maintenance 10 Troubleshooting 11 13 Exploded Views 14 15 Exploded View Parts List 16 17 Burner Assembly Exploded View Parts List 18 Rupture Disc Outlet Exploded View Parts List 19 Fuel Tank Assembly Parts List 20 Control Panel Assembly Parts List 21 22 Water Inlet Assembly Parts List 23 Pump Assembly Pa...

Page 3: ...product only in a well ventilated area 3 Avoid installing machines in small areas or near exhaust fans Exhaust contains poi sonous carbon monoxide gas exposure may cause loss of consciousness and may lead to death It also contains detergents known in certain quantities to cause cancer birth defects or other reproductive harm risk of fire do not add fuel when operating machine Warning WARNING Flamm...

Page 4: ...water supply must be cold and clean fresh water 7 Never make adjustments on machine while in operation 8 Do not operate with spray gun in the off position for extensive periods of time as this may cause damage to the pump 9 The best insurance against an accident is precau tion and knowledge of the machine This machine is to be operated only by trained operators 10 Manufacturer will not be liable f...

Page 5: ...mix detergents Wand Must be connected to the spray gun High Pressure Hose Connect one end to water pump high pressure discharge nipple and the other end to spray gun Rupture Disk Secondary pressure release in the unlikely event the unloader valve fails Unloader Valve Safety device which when the spray gun closes prevents over pressurization Garden Hose Not Included Adjustable High Pressure Nozzle ...

Page 6: ...contact distributor or carrier concerning discrepancies 1 Cut strapping band from pressure washer and pallet 2 Remove pressure washer from pallet Parts Included Pressure Washer Pressure Hose Wand Assembly Operating Instructions and Parts Manual Teflon Tape Tools Required 10 Adjustable Crescent Wrench 2 ea Pressure Hose 1 When assembling use teflon tape on all plumbing connections to prevent leakag...

Page 7: ...supply of oxygen available for the amount of fuel being burned If it is necessary to install the machine in a poorly ventilated area outside fresh air may have to be piped to the burner and a fan installed to bring sufficient air into the machine Locate the pressure washer so that the flue will be as straight as possible and protrude through the roof at a proper height and location to provide adeq...

Page 8: ...essure washer has not been used for an extended period of time remove the nozzle from the end of the wand and turn on water supply Allow water to run from the end of the wand until clear 1 Install adjustable pressure nozzle on end of the wand See Figure 4 IMPORTANT The trigger gun provided with this pres sure washer is equipped with a manual trigger lock to prevent accidental operation of the trig...

Page 9: ...dirt away faster and easier 8 Use the width of the spray pattern to wash in a wide path Overlap spray paths for complete cover age washing from side to side using slow steady motions 9 The nozzle should be 12 to 24 from work closer for tough areas Be careful on painted or delicate surfaces the pressure may damage surface if nozzle is too close 10 Small parts should be washed in a basket so the pre...

Page 10: ... basis oil pump motor per instructions on motor nameplate Unloader Valve WARNING The unloader valve on this pressure washer has been factory set and sealed and is a field nonadjustable part Tampering with the factory setting may cause personal injury and or property damage and will void the manufacturer warranty For replace ment parts refer to Pump Assembly Burner Fuel Filter Drain any water which...

Page 11: ... a m a d r o d e g g o l c y l l a i t r a P e l z z o n e r u s s e r p e c a l p e r r o n a e l C t n e g r e t e d h g u o r h t n w a r d g n i e b r i A e n i l t e l n i t a h t e r u s n E r e n i a t n o c t n e g r e t e d l l i f e R d e s r e m m i y l l u f s i n e e r c s p u k c i p w o l f t n e g r e t e d o n r o r o o P y l p p u s t n e g r e t e d e t a u q e d a n I t a h t e...

Page 12: ...at set too low Adjust thermostat to desired temp erature Burner smokes Air bands need to be adjusted Readjust air band per the Oil Burner sec tion under Installation Improper fuel Use proper fuel Poor cleaning Improper detergent concentration or mixing Mix detergent per manufacturer s instruc tions Ensure that powdered detergents are fully dissolved Wrong detergent for the application Select appro...

Page 13: ...items 707426 Hose 3 8 x 36 1 ea 644802 Street Elbow 3 8 2 ea Requires the following items 707426 Hose 3 8 x 36 1 ea 644802 Street Elbow 3 8 1 ea 644751 Elbow 3 8 1 ea 615585 Bracket 1 ea When ordering from your dealer please provide the following Model Number _________________Release _______________ Machine Serial Number ________________________________ Component Part Number ______________________...

Page 14: ...97 6230 HOTSY 555SS Rev 12 06 OPERATOR S MANUAL PRESSURE WASHER 14 Exploded View 21 23 38 40 6 14 13 15 34 35 33 39 32 5 8 17 19 10 9 10 12 16 6 7 25 18 10 9 10 11 12 See View A A On Next Page 20 51 53 ...

Page 15: ...ANUAL Exploded View OF F F 10 0 2033 200 165 130 95 235 270 30 0 TEMPERATURE BURNER RES ET PUMP ON OFF 12 10 10 54 28 29 26 9 See Control Box Assy For Detail 1 24 View A A 45 46 50 48 47 49 43 42 44 36 24 2 22 37 4 41 3 See Coil Outlet Assy for Detail 55 27 52 56 ...

Page 16: ... Water Inlet Assembly Please See Water Inlet Assembly Page 23 18 375507 Mount Hose Reel 1 19 615951 Bolt 5 16 x 3 4 8 20 6 05153 Strain Relief Straight LQ Tite 1 21 784304 Motor 1 22 213044 Vent Exhaust Burner 1 23 630610 Cap Vinyl 1 24 824115 Clip Vent 4 25 612949 Bolt 5 16 x 3 4 1 26 801102 Nipple 3 8 x 1 1 2 1 27 754711 Tee 3 8 1 28 661357 Elbow 1 2 JIC 3 8 90 1 29 715744 Drain Plug 1 30 612945...

Page 17: ...3185 Nut 1 4 ESNA 4 47 780451 Washer 1 4 12 48 95 07104829 Linkage Brake 1 49 95 07104827 Lever Brake 1 50 95 07104828 Bracket Brake Pad 1 51 6 05181A Nut Strain Relief 1 52 646012 Label Warning 1 53 9 800 049 0 Label Cleaning Solution 1 54 2 0032 Elbow 3 8 Street 1 55 2 00575 Elbow 3 8 45 1 56 646012 Label Warning Elec HWW 1 ...

Page 18: ... 2 1 5 615279 Bushing 3 8 1 4 1 6 851080 Fuel Filter Assembly 1 7 799502 Elbow 3 8 NPT x 1 4 Hose 1 8 830493 Fuel Pump w 115V Solenoid 1 9 944844 Fuel Solenoid 1 10 960221 Ignitor 115V 1 11 7 578727 Electrode Kit 1 12 825615 Air Cone F 6 1 13 727416 Nozzle 1 25 B 90 1 14 890469 Motor 1 15 823988 Clamp Hose UNI 46 54 2 NS 875590 Filter Screen Replacement 1 NS 848605 Blower Fan 1 NS 825831 Coupling ...

Page 19: ...QTY 1 2 10999 Manifold 1 2 90 1981 Screw Pan Head 4mm x 4mm 1 3 2 3409 Rupture Disk 1 4 2 1019 Elbow 3 8 Female Brass 1 5 2 0008 Nipple 1 2 Hex Pipe 1 6 2 00494 Plug 1 2 Allen Countersunk 1 7 815220 Bushing 1 2 x 3 8 Steel 1 8 2 2007 Nipple 3 8 x 3 8 NPT ST Male 1 9 2 10862 Hose Barb 3 8 Barb x 3 8 ML Pipe 1 10 10 09004 Label Hot Water Outlet 1 11 2 00575 Elbow 3 8 45 1 12 4 02120003 Hose 3 8 27 1...

Page 20: ...ANK exploded view pARTS lIST ITEM PART NO DESCRIPTION QTY 1 952733 Fuel Tank 1 2 834153 Decal Fuel Type 1 3 817312 Fuel Tank Cap 1 4 07116 Green Hose 1 4 1 5 309294 Nipple 3 8 Hose x 1 4 Hose 1 6 867368 Black Hose 1 4 1 875 ft 7 823988 Hose Clamp UNI 46 54 4 8 971511 Fuel Shut Off Valve 1 1 8 2 7 6 3 5 7 4 ...

Page 21: ...l 1 5 6 05181A Nut 1 2 Strain Relief 4 6 829960 Plug Plastic 7 16 Heyco 2633 1 7 950227 Burner Switch 1 8 835150 Thermostat Dial 1 9 915390 Thermostat Mounting Plate 1 10 735321 Screw 4 mm x 6 mm 2 11 615411 Control Box Front 1 12 955930 Thermostat 1 13 630649 Control Box Channel 2 14 615414 Control Box Back 1 15 703106 Flange Nut 1 4 20 4 16 615952 Bolt 1 4 20 x 3 4 4 17 6 05152 Strain Relief 3 6...

Page 22: ... HOTSY 555SS Rev 12 06 OPERATOR S MANUAL PRESSURE WASHER 22 cONTROL pANEL exploded view Parts List ITEM PART NO DESCRIPTION QTY 18 875651 Pressure Switch 1 Replacement Parts 753134 O Ring Kit 1 875653 Switch 1 ...

Page 23: ...r 1 2 873596 Detergent Injector 1 3 844753 Street Elbow 3 8 1 4 898035 Nipple 3 8 x 3 8 Hose 1 5 867395 Hose 3 8 3 6 823989 Hose Clamp 1 7 961534 Tubing 1 4 48 8 935159 Filter Screen 1 9 444437 Label Water Metering 1 10 823932 Clamp Retaining 1 11 612945 Bolt 1 4 x 1 2 2 12 780570 Washer 1 4 Retainer 2 13 703106 Nut 1 4 2 14 834159 Label Hotsy Detergent 1 1 2 12 11 7 8 6 9 10 13 3 14 4 5 To Pump ...

Page 24: ... 2 JIC x 3 8 MPT 1 2 898035 Nipple 3 8 x 3 8 Hose 1 3 921462 Unloader Valve 1 4 4 02047722 Hose 3 8 x 22 1 5 829596 Manifold Plug 1 6 HC165AL Pump 1 7 651485 Banjo Bolt 2 8 936633 Washer 4 9 783654 Vibration Mount 1 10 844753 Street Elbow 3 8 1 Replacement Parts 753026 Discharge Repair Kit 1 753025 O Ring Repair Kit 1 753027 Stem Repair Kit 1 1 2 10 4 9 3 8 7 5 6 To Coil ...

Page 25: ... 12 06 25 PRESSURE WASHER OPERATOR S MANUAL Pump Exploded View 5 12 25 26 24 33 28 27 29 30 31 32 33 28 5 12 21 20 22 22 27 23 9 14 6 43 13 35 34 37 18 19 15 21 4 17 39 41 36 42 7 38 40 10 1 2 3 16 14 9 5 4 8 34 35 11 5 1801 ...

Page 26: ...ger Rod 2 17 827318 Crankcase 1 18 Plunger Seal 2 19 Pressure Ring O Ring 2 20 Pressure Ring 20 mm 2 21 V Sleeve 20 mm 4 22 Support Ring 20 mm 4 23 Intermediate Ring 2 24 884477 Manifold Housing 1 25 780560 Washer 6 26 612699 Manifold Stud Bolt 6 27 915631 Manifold Plug 4 28 926656 O Ring Manifold Plug 4 29 Valve Cage 4 30 Valve Spring 4 31 Valve Plate 4 32 Valve Seat 4 33 Valve Seat O Ring 4 34 7...

Page 27: ...Replacement Parts ITEM PART NO DESCRIPTION QTY 877686 Seal Packing Kit 20 mm 2 Cyl 1 877685 Complete Seal Packing Kit 2 877648 Complete Valve Assembly Kit 4 877687 Plunger Seal Kit 2 Cyl 1 877684 Ceramic Sleeve Kit 2 918430 Hawk Tool Kit 1 Pump Exploded View parts list ...

Page 28: ... DESCRIPTION QTY 1 799101 Adjustable Pressure Nozzle 1 2 878917 Wand 1 3 826169 Quick Disconnect 1 4 915786 Quick Disconnect Plug 1 5 860447 Trigger Gun 1 6 4 02033450C Hose 3 8 1 Replacement Parts 859762 Insulator Grip Assembly 1 859763 Side Handle Grip 1 Hose Spray Gun Assembly exploded view 6 5 4 3 2 1 ...

Page 29: ...eat Spring 1 4 Valve Spring 1 5 Ball 1 6 Valve Seat 1 7 Valve Seat O Ring 1 8 812801 Valve Body 1 9 Plunger Guide Seat O Ring 1 10 Plunger Guide Backring 2 11 Plunger Guide O Ring 1 12 Plunger Guide 1 13 Plunger Rod 1 14 Plunger Seat 1 15 914141 Trigger Pin 1 Trigger Gun Exploded View Parts List 1 2 3 4 5 6 7 8 10 11 10 12 13 14 15 16 17 18 19 20 21 22 21 24 9 23 70 150600 ...

Page 30: ... Gun Shell 1 17 735316 Phillips Screw 6 18 914142 Trigger Lock Pin 1 19 960271 Trigger 1 20 881941 Trigger Lock Lever 1 21 936460 Inlet Pipe Seat 2 22 914285 Inlet Pipe 1 23 851190 Inlet Fitting 1 24 860496 Right Gun Shell 1 Replacement Parts 877471 Trigger Gun Repair Kit 18 Trigger Gun Exploded View Parts List ...

Page 31: ...5 70 020432 Body ST MT 1 70 020433 Body D 1 70 020434 Body SST 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 9 5 VBA Unloader exploded view ITEM Part description Kit qty 16 70 150316 Seat C 1 17 70 060114 O Ring 2056 A 1 18 70 000919 O Ring Teflon A 1 19 70 060462 O Ring 3081 A 1 20 70 120611 Stem C 1 21 70 090031 Spring C 1 22 70 180304 Screw Set 1 23 70 090510 Knob Brass 1 24 ...

Page 32: ...97 6230 HOTSY 555SS REV 9 06 OPERATOR S MANUAL WIRING DIAGRAM 32 Wiring Diagram ...

Page 33: ...f obstructions 6 Transportation to service center field labor charges or freight damage WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE In order to obtain warranty service on items warranted by Hotsy you must return the product to your Authorized Hotsy Distributor freight prepaid with proof of purchase within the applicable warranty period If the product is permanently installed you must notify your A...

Page 34: ...Form 97 6230 Revised 12 06 Printed in U S A by Hotsy ...

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